(Microsoft PowerPoint - -Productique-Recyclage.v5.ppt [Mode de

Sector I : Agriculture & Fishing. Sector II : Industry. Energy. Process industries ... activities and systems: Organisation and management. World-wide keyword ...
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INTRODUCTION TO PRODUCTICS

Jean-Paul BOURRIERES Professor University Bordeaux 1

INTRODUCTION TO PRODUCTICS

1. WHAT IS PRODUCTICS ? 2. MARKET TRENDS •2.1 Mondialization •2.2 Product customization 3. INDUSTRIAL RESPONSES •3.1 Enterprise Networking •3.2 Logistics & SCM •3.3 Model-driven management 4. RECYCLING & INVERSE MANUFACTURING

INTRODUCTION TO PRODUCTICS

 1. WHAT IS PRODUCTICS?

Sector I : Agriculture & Fishing

2. MARKET TRENDS

Energy

•2.1 Mondialization •2.2 Product customization

Sector II : Industry

3. INDUSTRIAL RESPONSES

Manufacturing

•3.1 Enterprise Networking

Hospitals

•3.2 Logistics & SCM •3.3 Model-driven management

Process industries

Sector III : Services

Banks

4. RECYCLING & INVERSE MANUFACTURING

Administrations PRODUCTICS : Model-based improvement of value-adding activities and systems: Organisation and management World-wide keyword :Industrial Management

INTRODUCTION TO PRODUCTICS

The Focal Company in its world-wide MARKET 1. WHAT IS PRODUCTICS? 2. MARKET TRENDS • 2.1 Mondialization •2.2 Product customization 3. INDUSTRIAL RESPONSES •3.1 Enterprise Networking •3.2 Logistics & SCM •3.3 Model-driven management 4. RECYCLING & INVERSE MANUFACTURING

Competitors Sells to

Focal Company Buys

Resources: Suppliers Sub-contractors Technology Providers Financial resources Human resources

Customers (B2B, B2C)

INTRODUCTION TO PRODUCTICS

1. WHAT IS PRODUCTICS? 2. MARKET TRENDS • 2.1 Mondialization •2.2 Product customization

Market mondialisation : nothing new but the full extension of the market space thanks to : • Transportation networking worldwide • IT networking worldwide

3. INDUSTRIAL RESPONSES •3.1 Enterprise Networking

• Finance networking worldwide

•3.2 Logistics & SCM •3.3 Model-driven management

Submitted to economical trends :

4. RECYCLING & INVERSE MANUFACTURING

• Manufacturing costs • Service costs • Transportation costs

INTRODUCTION TO PRODUCTICS

Product mass customization 1. WHAT IS PRODUCTICS?

• is an answer to the dominant position of customers in the

2. MARKET TRENDS

offer/demand relation in industrialized countries

•2.1 Mondialization • 2.2 Product customization 3. INDUSTRIAL RESPONSES •3.1 Enterprise Networking •3.2 Logistics & SCM •3.3 Model-driven management

• implies to -boost product innovation -shorten time-to-market -shorten the length of series, diversify product options -invest in flexible manufacturing installations - face higher complexity of Design/Production Management -manufacture-to-order

4. RECYCLING & INVERSE MANUFACTURING

• is allowed by IT-based industrial partnerships: Enterprise networking and interoperability

INTRODUCTION TO PRODUCTICS

Enterprise networking 1. WHAT IS PRODUCTICS? 2. MARKET TRENDS •2.1 Mondialization •2.2 Product customization 3. INDUSTRIAL RESPONSES • 3.1 Enterprise Networking •3.2 Logistics & SCM •3.3 Model-driven management 4. RECYCLING & INVERSE MANUFACTURING

• Strategic justification - take market opportunities (by reducing time-to-market) - share financial risks between partners - focus on core-business • implies to - harmonize the organization of physical flows (Supply Chain logistics) - make partners’ Information Systems interoperable • is faced with the dilemma between information sharing versus know-how protection

INTRODUCTION TO PRODUCTICS

1. WHAT IS PRODUCTICS? 2. MARKET TRENDS

Logistics & Supply Chain Management (see SCM course) Transformation & Stocks

•2.1 Mondialization •2.2 Product customization 3. INDUSTRIAL RESPONSES •3.1 Enterprise Networking • 3.2 Logistics & SCM

Transportation & Embedded Stocks

•3.3 Model-driven management 4. RECYCLING & INVERSE MANUFACTURING

To manage physical flows in the networked enterprise : -transformations Such that :

-transportations -stocking - delivery delays are minimal - costs are minimal

INTRODUCTION TO PRODUCTICS

Model-driven management 1. WHAT IS PRODUCTICS? 2. MARKET TRENDS •2.1 Mondialization •2.2 Product customization 3. INDUSTRIAL RESPONSES

System theory and theory of system control have penetrated the enterprises, with the ideas of :

•3.1 Enterprise Networking

- modelling the system to be piloted and its environment

•3.2 Logistics & SCM

- defining measurable performance targets

• 3.3 Model-driven management 4. RECYCLING & INVERSE MANUFACTURING

-implementing management architectures - measuring performances and making corrective decisions

INTRODUCTION TO PRODUCTICS

1. WHAT IS PRODUCTICS? 2. MARKET TRENDS •2.1 Mondialization •2.2 Product customization 3. INDUSTRIAL RESPONSES •3.1 Enterprise Networking •3.2 Logistics & SCM • 3.3 Model-driven management 4. RECYCLING & INVERSE MANUFACTURING

Model-driven management : a multi-level control problematics • Strategic management : target markets, locate industrial sites, set up partnerships, financial management Performance Indicators • Engineering management : develop products & manufacturing systems Performance Re-engineering Indicators Invest, design and reorganise

• Production management : operate manufacturing systems Operate

Production System

Performance Indicators

INTRODUCTION TO PRODUCTICS

Recycling & Inverse manufacturing Raw materials ENVIRONMENT Agriculture & Fishing

2. MARKET TRENDS •2.1 Mondialization •2.2 Product customization

Food

•3.1 Enterprise Networking

1st

Manufacturing

transformation

industries

•3.2 Logistics & SCM •3.3 Model-driven management

Burying

Consumption

Industrial waste

 4. RECYCLING & INVERSE MANUFACTURING

Recycled materials

Waste collecting

& 3. INDUSTRIAL RESPONSES

Ultimate waste Incinerating

Distribution

1. WHAT IS PRODUCTICS?

Disass Schred Sort

Revaluation

DIRECT MANUFACTURING

INVERSE MANUFACTURING

INTRODUCTION TO PRODUCTICS

Recycling & Inverse manufacturing 1. WHAT IS PRODUCTICS? 2. MARKET TRENDS

PROBLEMATICS

•2.1 Mondialization •2.2 Product customization 3. INDUSTRIAL RESPONSES •3.1 Enterprise Networking •3.2 Logistics & SCM •3.3 Model-driven management  4. RECYCLING & INVERSE MANUFACTURING

• Logistics : organize collecting networks, build inverse manufacturing chains, manage flows •Technology : waste processing •Economics : master costs and find outlets for recycled materials

INTRODUCTION TO PRODUCTICS

1. WHAT IS PRODUCTICS? 2. MARKET TRENDS •2.1 Mondialization •2.2 Product customization

Recycling & Inverse manufacturing STAKES • Reduce the consumption of raw materials • Emergence of inverse manufacturing (new economical activities, new employments)

3. INDUSTRIAL RESPONSES •3.1 Enterprise Networking •3.2 Logistics & SCM

ENVIRONMENT extraction e

production

consumption waste

p

c

e=w=c

w

•3.3 Model-driven management

ENVIRONMENT  4. RECYCLING & INVERSE MANUFACTURING

extraction e

production

consumption waste

p

c recycling r

e = w = c - r = c (1- ρ)

w ρ recycling ratio

INTRODUCTION TO PRODUCTICS

Recycling & Inverse manufacturing 2. MARKET TRENDS

PRODUCT VALUE product

•2.1 Mondialization •2.2 Product customization

functions structures (assemblies)

3. INDUSTRIAL RESPONSES •3.1 Enterprise Networking

components

•3.2 Logistics & SCM •3.3 Model-driven management  4. RECYCLING & INVERSE MANUFACTURING

value scale

materials value scale MANUFACTURING RECYCLING

DESIGN

1. WHAT IS PRODUCTICS?

INTRODUCTION TO PRODUCTICS

Recycling & Inverse manufacturing

•2.2 Product customization 3. INDUSTRIAL RESPONSES •3.1 Enterprise Networking •3.2 Logistics & SCM •3.3 Model-driven management  4. RECYCLING & INVERSE MANUFACTURING

value scale STRUCTURE

•2.1 Mondialization

RECYCLING

REMANUFACTURING

Disassemble

Assemble

PART

2. MARKET TRENDS

REVALUATION PROCESSES

MATERIAL

1. WHAT IS PRODUCTICS?

Machining Shredding

Machining Smelting

INTRODUCTION TO PRODUCTICS

Recycling & Inverse manufacturing 1. WHAT IS PRODUCTICS?

PRODUCER - RECYCLER RELATIONSHIPS

2. MARKET TRENDS •2.1 Mondialization •2.2 Product customization

Raw 3. INDUSTRIAL RESPONSES •3.1 Enterprise Networking •3.2 Logistics & SCM •3.3 Model-driven management

materials

Passed products

Manufacturing Scrap Scrap

Revaluation

 4. RECYCLING & INVERSE MANUFACTURING

TYPE 1 : recycling within the manufacturing unit

INTRODUCTION TO PRODUCTICS

Recycling & Inverse manufacturing 1. WHAT IS PRODUCTICS?

PRODUCER - RECYCLER RELATIONSHIPS

2. MARKET TRENDS •2.1 Mondialization •2.2 Product customization

Manufacturer

Recycler

3. INDUSTRIAL RESPONSES

Common

•3.1 Enterprise Networking

data

•3.2 Logistics & SCM •3.3 Model-driven management

Distribution

Collecting

 4. RECYCLING & INVERSE MANUFACTURING

Consumer TYPE 2 : Cooperative recycling

INTRODUCTION TO PRODUCTICS

Recycling & Inverse manufacturing 1. WHAT IS PRODUCTICS?

PRODUCER - RECYCLER RELATIONSHIPS

2. MARKET TRENDS •2.1 Mondialization •2.2 Product customization 3. INDUSTRIAL RESPONSES •3.1 Enterprise Networking •3.2 Logistics & SCM •3.3 Model-driven management

Manufacturers Scrap Used products

Recycler

Consumers

 4. RECYCLING & INVERSE MANUFACTURING

TYPE 3 : free commercial relationships

Manufacturers

INTRODUCTION TO PRODUCTICS

Recycling & Inverse manufacturing 1. WHAT IS PRODUCTICS? 2. MARKET TRENDS •2.1 Mondialization

PROCESS QUALITY REQUIREMENTS in Assembly...

•2.2 Product customization

Technical data

3. INDUSTRIAL RESPONSES •3.1 Enterprise Networking

Components

Assembly

Products

•3.2 Logistics & SCM •3.3 Model-driven management  4. RECYCLING & INVERSE MANUFACTURING

Stable input Quality

Stable output quality requirements Process Quality Control

INTRODUCTION TO PRODUCTICS

Recycling & Inverse manufacturing 1. WHAT IS PRODUCTICS? 2. MARKET TRENDS •2.1 Mondialization

PROCESS QUALITY REQUIREMENTS vs Disassembly.

•2.2 Product customization

On-line diagnosis

3. INDUSTRIAL RESPONSES

Often unknown Technical data

•3.1 Enterprise Networking •3.2 Logistics & SCM •3.3 Model-driven management  4. RECYCLING & INVERSE MANUFACTURING

Used products

Disassembly

Variable input Quality

Components & materials variable output quality requirements

Process Quality Control

INTRODUCTION TO PRODUCTICS

Recycling & Inverse manufacturing 1. WHAT IS PRODUCTICS?

ADAPTIVE DISASSEMBLY PROCESS Used product

2. MARKET TRENDS

quotation & costing

•2.1 Mondialization

diagnosis

•2.2 Product customization

Product database

3. INDUSTRIAL RESPONSES

disassemble

•3.1 Enterprise Networking

Process database

•3.2 Logistics & SCM

diagnosis

•3.3 Model-driven management  4. RECYCLING & INVERSE MANUFACTURING

schredding

Not revaluable Revaluable materials

Revaluable components