A-2

SHOCKABSORBER,S.RED. O. O. O ...... F-3 Shock Absorber(s). F-4 Front .... 1. 1. 92191. 92191-1060. TUBE. 2. 2. 92191A 92191-1077. TUBE,4X10X266. 1. 1.
3MB taille 2 téléchargements 383 vues
GRID NO.

This catalog covers:

’02 ’05 ZX1200-B1H/B2H/B3H/B4H

A-1

This grid covers:

Title ’02 ’05 ZX1200-B1H/B2H/B3H/B4H (NINJA ZX-12R) Publications......................................................A-2 Model Identification .......................................... A-4 Engine .............................................................. B-1 Chassis.............................................................E-1 © Kawasaki Heavy Industries, Ltd. 2004

Engine No. Location: RH side crankcase

Year & Model Color

VIN No. Range Engine No. Range Year & Model Color VIN No. Range Engine No. Range

’02 ZX1200-B1H 1. Candy Thunder Blue (235) 2. Passion Red (234) 3. Pearl Mystic Black (218) JKAZXT20ABA035001 041000 JKAZX9B1√2A035001 (Israel only) ZXT20AE000001

’03 ZX1200-B2H 1. Lime Green (7F) 2. Moonlight Silver (473) 3. Pearl Mystic Black (218) JKAZXT20ABA041001 045000

’04 ZX1200-B3H 1. Galaxy Silver Type 2 (474) 2. Metallic Spark Black (660) JKAZXT20ABA045001 048000 ZXT20AE000001

’05 ZX1200-B4H 1. Candy Plasma Blue (723)

ZXT20AE000001

JKAZXT20ABA048001 ZXT20AE000001

’02 ’05 ZX1200-B1H/B2H/B3H/B4H(EU)

99912-1077-04

GRID NO.

This catalog covers:

A-2

’02 ’05 ZX1200-B1H/B2H/B3H/B4H

This grid covers:

Publications

A&P Manual Year & Model

Microfiche General

2002 ZX1200-B1H

Service Manual

Owner’s Manual 99976-1068

99931-1438-01

Supplement

Basic 99924-1278-03

Supplement 99912-1077-04 99918-1203-04(Germany only) 99919-1169-04(France only) 99959-1140-04(Italy only)

2003 ZX1200-B2H

99976-1112

See above

See above

See above

2004 ZX1200-B3H

Local Procurement

See above

See above

See above

2005 ZX1200-B4H

See above

See above

See above

See above

This catalog covers:

GRID NO.

’02 ’05 ZX1200-B1H/B2H/B3H/B4H

This grid covers:

A-3

Parts List Infomation

PARTS LIST INFORMATION

This parts catalog lists parts and sub-assemblies provided as spare parts. When it becomes necessary to replace parts always use KAWASAKI GENUINE PARTS. Strict inspection assures quality and performance of KAWASAKI GENUINE PARTS.

1. HOW TO ODER PARTS

E.

When ordering parts be sure to use the catalog for the correct model and year of the vehicle. Include the following items exactly as listed in this catalog on your parts order. Part Number Part Name Color Code Specify the color using both color code (which is part of the part number) and name when ordering painted parts. TANK-COMP-FUEL,EBONY Example: 51001-5074-H8 Parts not shown disassembled in the illustrations of this parts catalog are not sold separately; only the complete units or next higher assemblies illustrated, are supplied, as spare parts.

Description Describes the main function of the part and includes data such as size, number of teeth, color,etc. List of Abbreviations (+)..................................................Plus (-) ................................................ Minus &.....................................................And 2ND..........................................Second 3RD..............................................Third 4TH ............................................ Fourth AR .................................... As Required ASSY .................................... Assembly CA ......................................... Cut Away CNT ........................................... Center COMP ................................... Complete D...............................................Degree FR ................................................ Front G..................................................Gram

2. EXPLANATION OF PARTS CATALOG FORMAT

F. G. H.

I.

B. C.

D.

Year & Model Title This title describes the year(s) and model(s) contained in this catalog. Part Group Title A representative name for the group of parts illustrated on this page. Referernce Number The reference number is listed on the illustration and parts list. It is the link between the illustration and the parts list. Part Number The number assigned to a part for the purpose of parts ordering.

REF......................................Reference RH......................................Right Hand RPM ................ Revolutions Per Minute RR ................................................ Rear STD........................................Standard T .................................................. Teeth T =........................................Thickness U/S......................................Under Size UPP ............................................ Upper V..................................................... Volt W...................................................Watt W/..................................................With WD......................................With Decal WOD.............................. Without Decal

Quantity Specifies how many of a part are required at the indicated position on the illustration. Year & Model Indicates which parts are used for a specific vehicle year and model. Additional Information Additional Information is shown as follows: 1) (OPTION) Part is not installed as original equipment, but is available separately. 2) (RACING USE ONLY) Part is to be used for closed course racing only on this vehicle. 3) (OFF-ROAD USE ONLY) Part is for off-road use only this vehicle. 4) (LOCAL PROCUREMENT ITEM) Part is obtainable from a local source. No part number is listed. 5) Technical relationships between old part numbers and new part numbers are shown as follows: INTERCHANGE - Old part or new part can be used. SUBSTITUTE - New part replaces old part. Old part cannot be used in place of new part. 6) Mid-Year part number changes on a vehicle are noted by engine or frame number references. ( - KZ400DE001181) Affected units are from beginning of model year production up to and including this engine number. (KZ400D-008111 ) Affected units are from this frame number to the end of model year production. (KZ400DE008181 - KZ400DE018888) Affected units are in this engine number range. Specification Code Identifies the specification of the vehicle for which the part applies. If no spec code is listed, that means the part is used for all specifications. Spec Code

A.

HEX.....................................Hexagonal ID = ............................. Inside Diameter KPH.....................Killometers Per Hour L.....................................................Link L = .............................................Length L/...................................................Less LH.........................................Left Hand LWR............................................Lower MM........................................Millimeter MPH ............................. Miles Per Hour NA ................................... Not Available O/S ....................................... Over Size OD =.........................Outside Diameter PR........................................Ply Rating

Specification

’02

’03

’04

’05

B1H

B2H

B3H

B4H

O

O

O

FR

France

GE

General Export (Right)

2

O

IS

Israel

UK WV

O

2 2

2

2

United Kingdom

O

O

O

O

Whole Vehicle Type Approval

O

O

O

O

O

O

GRID NO.

This catalog covers:

’02 ’05 ZX1200-B1H/B2H/B3H/B4H

A-4

This grid covers:

Model I.D. ’02 ’03 ZX1200-B1H/B2H

ZX1200-B1H

ZX1200-B2H

Left Side View

Left Side View

Right Side View

Right Side View

GRID NO.

This catalog covers:

’02 ’05 ZX1200-B1H/B2H/B3H/B4H

A-5

This grid covers:

Model I.D. ’04 ’05 ZX1200-B3H/B4H

ZX1200-B3H

ZX1200-B4H

Left Side View

Left Side View

Right Side View

Right Side View

GRID NO.

This catalog covers:

A-6

’02 ’05 ZX1200-B1H/B2H/B3H/B4H

This grid covers:

Color Combination Parts List

’02 ZX1200-B1H

O : Applicable

Color: Candy Thunder Blue (235 ) Part No.

Description

: Not applicable

(1) Spec.Code FR

IS

UK WV

13070-1341-235 32160-1774-8F 32160-1778-8F 33001-1620-TX 34024-1373-8F

GUIDE,WING,C.T.BLUE FRAME-COMP,AL,FR,F.S.BLACK FRAME-COMP,AL,RR,F.S.BLACK ARM-COMP-SWING,SILVER STAND-SIDE,F.S.BLACK

O O O O O

O O O O O

O O O O O

O O O O O

35004-1454-235 36001-1670-8F 36040-1053-235 41073-1652-KZ 41073-1681-KZ

FENDER-FRONT,C.T.BLUE COVER-SIDE,FRAME,RH,F.S.BLACK COVER-TAIL,C.T.BLUE WHEEL-ASSY,FR,S.BLUE WHEEL-ASSY,RR,S.BLUE

O O O O O

O O O O O

O O O O O

O O O O O

41080-1468-A4 41080-1469-CL 43041-0069-8Q 43041-0070-8Q 43041-1708-8Q

DISC,FR,GOLD+SILVER DISC,RR,GOLD NO.1 CALIPER-ASSY,FR,LH,GOLD CALIPER-ASSY,FR,RH,GOLD CALIPER-ASSY,RR,A.GOLD

O O O O O

O O O O O

O O O O O

O O O O O

45014-1800-VM 51001-1666-C4 51026-1051-235 53001-1959-MA 53001-1993-MA

SHOCKABSORBER,S.RED TANK-COMP-FUEL,M.GRAYSTONE COVER TANK,FUEL,C.T.BLUE SEAT-ASSY,RR,W/BAND,BLACK SEAT-ASSY,FR,BLACK

O O O O O

O O O O O

O O O O O

O O O O O

53003-1445-MA 53003-1502-MA 53065-1051-235 55028-1425-235 55028-1426-263

LEATHER,REAR SEAT,BLACK LEATHER,FRONT SEAT,BLACK COVER SEAT,C.T.BLUE COWLING,UPP,C.T.BLUE COWLING,DUCT,M.F.C.GRAY

O O O O O

O O O O O

O O O O O

O O O O O

55028-1427-243 55028-1428-243 55028-1434-263 55028-1435-263 55028-1436-263

COWLING,LWR,LH,BLUE/GRAY COWLING,LWR,RH,BLUE/GRAY COWLING,INNER,LH,FR,M.F.C.GRAY COWLING,INNER,LH,RR,M.F.C.GRAY COWLING,INNER,RH,FR,M.F.C.GRAY

O O O O O

O O O O O

O O O O O

O O O O O

GRID NO.

This catalog covers:

A-7

’02 ’05 ZX1200-B1H/B2H/B3H/B4H

This grid covers:

Color Combination Parts List

’02 ZX1200-B1H

O : Applicable

Color: Candy Thunder Blue (235 ) Part No. 55028-1437-263 56019-108-235

Description COWLING,INNER,RH,RR,M.F.C.GRAY PAINT,1/12L,C.T.BLUE

: Not applicable

(2) Spec.Code FR

IS

UK WV

O O

O O

O O

O O

GRID NO.

This catalog covers:

A-8

’02 ’05 ZX1200-B1H/B2H/B3H/B4H

This grid covers:

Color Combination Parts List

’02 ZX1200-B1H

O : Applicable

Color: Passion Red (234 ) Part No.

Description

: Not applicable

(1) Spec.Code FR UK WV

13070-1341-234 32160-1774-8F 32160-1778-8F 33001-1620-TX 34024-1373-8F

GUIDE,WING,P.RED FRAME-COMP,AL,FR,F.S.BLACK FRAME-COMP,AL,RR,F.S.BLACK ARM-COMP-SWING,SILVER STAND-SIDE,F.S.BLACK

O O O O O

O O O O O

O O O O O

35004-1454-234 36001-1670-8F 36040-1053-234 41073-1652-GE 41073-1681-GE

FENDER-FRONT,P.RED COVER-SIDE,FRAME,RH,F.S.BLACK COVER-TAIL,P.RED WHEEL-ASSY,FR,G.GRAY WHEEL-ASSY,RR,G.GRAY

O O O O O

O O O O O

O O O O O

41080-1468-A4 41080-1469-CL 43041-0069-8Q 43041-0070-8Q 43041-1708-8Q

DISC,FR,GOLD+SILVER DISC,RR,GOLD NO.1 CALIPER-ASSY,FR,LH,GOLD CALIPER-ASSY,FR,RH,GOLD CALIPER-ASSY,RR,A.GOLD

O O O O O

O O O O O

O O O O O

45014-1800-VM 51001-1666-C4 51026-1051-234 53001-1959-MA 53001-1993-MA

SHOCKABSORBER,S.RED TANK-COMP-FUEL,M.GRAYSTONE COVER TANK,FUEL,P.RED SEAT-ASSY,RR,W/BAND,BLACK SEAT-ASSY,FR,BLACK

O O O O O

O O O O O

O O O O O

53003-1445-MA 53003-1502-MA 53065-1051-234 55028-1425-234 55028-1426-263

LEATHER,REAR SEAT,BLACK LEATHER,FRONT SEAT,BLACK COVER SEAT,P.RED COWLING,UPP,P.RED COWLING,DUCT,M.F.C.GRAY

O O O O O

O O O O O

O O O O O

55028-1427-454 55028-1428-454 55028-1434-263 55028-1435-263 55028-1436-263

COWLING,LWR,LH,GRAY/RED COWLING,LWR,RH,GRAY/RED COWLING,INNER,LH,FR,M.F.C.GRAY COWLING,INNER,LH,RR,M.F.C.GRAY COWLING,INNER,RH,FR,M.F.C.GRAY

O O O O O

O O O O O

O O O O O

GRID NO.

This catalog covers:

A-9

’02 ’05 ZX1200-B1H/B2H/B3H/B4H

This grid covers:

Color Combination Parts List

’02 ZX1200-B1H

O : Applicable

Color: Passion Red (234 ) Part No. 55028-1437-263 56019-108-234

Description COWLING,INNER,RH,RR,M.F.C.GRAY PAINT,1/12L,P.RED

: Not applicable

(2) Spec.Code FR UK WV O O

O O

O O

GRID NO.

This catalog covers:

A-10

’02 ’05 ZX1200-B1H/B2H/B3H/B4H

This grid covers:

Color Combination Parts List

’02 ZX1200-B1H

O : Applicable

Color: Pearl Mystic Black (218 ) Part No.

Description

: Not applicable

(1) Spec.Code FR UK WV

13070-1341-218 32160-1774-8F 32160-1778-8F 33001-1620-TX 34024-1373-8F

GUIDE,WING,P.M.BLACK FRAME-COMP,AL,FR,F.S.BLACK FRAME-COMP,AL,RR,F.S.BLACK ARM-COMP-SWING,SILVER STAND-SIDE,F.S.BLACK

O O O O O

O O O O O

O O O O O

35004-1454-218 36001-1670-8F 36040-1053-218 41073-1652-457 41073-1681-457

FENDER-FRONT,P.M.BLACK COVER-SIDE,FRAME,RH,F.S.BLACK COVER-TAIL,P.M.BLACK WHEEL-ASSY,FR,C.GOLD WHEEL-ASSY,RR,C.GOLD

O O O O O

O O O O O

O O O O O

41080-1468-A4 41080-1469-CL 43041-0069-8Q 43041-0070-8Q 43041-1708-8Q

DISC,FR,GOLD+SILVER DISC,RR,GOLD NO.1 CALIPER-ASSY,FR,LH,GOLD CALIPER-ASSY,FR,RH,GOLD CALIPER-ASSY,RR,A.GOLD

O O O O O

O O O O O

O O O O O

45014-1800-VM 51001-1666-C4 51026-1051-218 53001-1959-MA 53001-1993-MA

SHOCKABSORBER,S.RED TANK-COMP-FUEL,M.GRAYSTONE COVER TANK,FUEL,P.M.BLACK SEAT-ASSY,RR,W/BAND,BLACK SEAT-ASSY,FR,BLACK

O O O O O

O O O O O

O O O O O

53003-1445-MA 53003-1502-MA 53065-1051-218 55028-1425-218 55028-1426-263

LEATHER,REAR SEAT,BLACK LEATHER,FRONT SEAT,BLACK COVER SEAT,P.M.BLACK COWLING,UPP,P.M.BLACK COWLING,DUCT,M.F.C.GRAY

O O O O O

O O O O O

O O O O O

55028-1427-455 55028-1428-455 55028-1434-263 55028-1435-263 55028-1436-263

COWLING,LWR,LH,BLACK/GOLD COWLING,LWR,RH,BLACK/GOLD COWLING,INNER,LH,FR,M.F.C.GRAY COWLING,INNER,LH,RR,M.F.C.GRAY COWLING,INNER,RH,FR,M.F.C.GRAY

O O O O O

O O O O O

O O O O O

GRID NO.

This catalog covers:

A-11

’02 ’05 ZX1200-B1H/B2H/B3H/B4H

This grid covers:

Color Combination Parts List

’02 ZX1200-B1H

O : Applicable

Color: Pearl Mystic Black (218 ) Part No. 55028-1437-263 56019-108-218

Description COWLING,INNER,RH,RR,M.F.C.GRAY PAINT,1/12L,P.M.BLACK

: Not applicable

(2) Spec.Code FR UK WV O O

O O

O O

GRID NO.

This catalog covers:

A-12

’02 ’05 ZX1200-B1H/B2H/B3H/B4H

This grid covers:

Color Combination Parts List

’03 ZX1200-B2H

O : Applicable

Color: Lime Green (7F ) Part No.

Description

: Not applicable

(1) Spec.Code FR UK WV

13070-1341-7F 32160-1774-8F 32160-1778-8F 33001-1620-8F 34024-1373-8F

GUIDE,WING,L.GREEN FRAME-COMP,AL,FR,F.S.BLACK FRAME-COMP,AL,RR,F.S.BLACK ARM-COMP-SWING,F.S.BLACK STAND-SIDE,F.S.BLACK

O O O O O

O O O O O

O O O O O

35004-1454-7F 36001-1670-8F 36040-1053-7F 41073-1652-CJ 41073-1681-CJ

FENDER-FRONT,L.GREEN COVER-SIDE,FRAME,RH,F.S.BLACK COVER-TAIL,L.GREEN WHEEL-ASSY,FR,L.GREEN WHEEL-ASSY,RR,L.GREEN

O O O O O

O O O O O

O O O O O

41080-1468-A4 41080-1469-CL 43041-0069-8Q 43041-0070-8Q 43041-1708-8Q

DISC,FR,GOLD+SILVER DISC,RR,GOLD NO.1 CALIPER-ASSY,FR,LH,GOLD CALIPER-ASSY,FR,RH,GOLD CALIPER-ASSY,RR,A.GOLD

O O O O O

O O O O O

O O O O O

45014-1800-VM 51001-1666-C4 51026-1051-7F 53001-1959-MA 53001-1993-MA

SHOCKABSORBER,S.RED TANK-COMP-FUEL,M.GRAYSTONE COVER TANK,FUEL,L.GREEN SEAT-ASSY,RR,W/BAND,BLACK SEAT-ASSY,FR,BLACK

O O O O O

O O O O O

O O O O O

53003-1445-MA 53003-1502-MA 53065-1051-7F 55028-1425-7F 55028-1426-263

LEATHER,REAR SEAT,BLACK LEATHER,FRONT SEAT,BLACK COVER SEAT,L.GREEN COWLING,UPP,L.GREEN COWLING,DUCT,M.F.C.GRAY

O O O O O

O O O O O

O O O O O

55028-1427-7F 55028-1428-7F 55028-1434-263 55028-1435-263 55028-1436-263

COWLING,LWR,LH,L.GREEN COWLING,LWR,RH,L.GREEN COWLING,INNER,LH,FR,M.F.C.GRAY COWLING,INNER,LH,RR,M.F.C.GRAY COWLING,INNER,RH,FR,M.F.C.GRAY

O O O O O

O O O O O

O O O O O

GRID NO.

This catalog covers:

A-13

’02 ’05 ZX1200-B1H/B2H/B3H/B4H

This grid covers:

Color Combination Parts List

’03 ZX1200-B2H

O : Applicable

Color: Lime Green (7F ) Part No. 55028-1437-263 56019-108-7F

Description COWLING,INNER,RH,RR,M.F.C.GRAY PAINT,1/12L,L.GREEN

: Not applicable

(2) Spec.Code FR UK WV O O

O O

O O

GRID NO.

This catalog covers:

A-14

’02 ’05 ZX1200-B1H/B2H/B3H/B4H

This grid covers:

Color Combination Parts List

’03 ZX1200-B2H

O : Applicable

Color: Moonlight Silver (473 ) Part No.

Description

: Not applicable

(1) Spec.Code FR UK WV

13070-1341-473 32160-1774-8F 32160-1778-8F 33001-1620-8F 34024-1373-8F

GUIDE,WING,M.SILVER FRAME-COMP,AL,FR,F.S.BLACK FRAME-COMP,AL,RR,F.S.BLACK ARM-COMP-SWING,F.S.BLACK STAND-SIDE,F.S.BLACK

O O O O O

O O O O O

O O O O O

35004-1454-473 36001-1670-8F 36040-1053-473 41073-1652-V5 41073-1681-V5

FENDER-FRONT,M.SILVER COVER-SIDE,FRAME,RH,F.S.BLACK COVER-TAIL,M.SILVER WHEEL-ASSY,FR,SILVER WHEEL-ASSY,RR,SILVER

O O O O O

O O O O O

O O O O O

41080-1468-A4 41080-1469-CL 43041-0069-8Q 43041-0070-8Q 43041-1708-8Q

DISC,FR,GOLD+SILVER DISC,RR,GOLD NO.1 CALIPER-ASSY,FR,LH,GOLD CALIPER-ASSY,FR,RH,GOLD CALIPER-ASSY,RR,A.GOLD

O O O O O

O O O O O

O O O O O

45014-1800-VM 51001-1666-C4 51026-1051-473 53001-1959-MA 53001-1993-MA

SHOCKABSORBER,S.RED TANK-COMP-FUEL,M.GRAYSTONE COVER TANK,FUEL,M.SILVER SEAT-ASSY,RR,W/BAND,BLACK SEAT-ASSY,FR,BLACK

O O O O O

O O O O O

O O O O O

53003-1445-MA 53003-1502-MA 53065-1051-473 55028-1425-473 55028-1426-263

LEATHER,REAR SEAT,BLACK LEATHER,FRONT SEAT,BLACK COVER SEAT,M.SILVER COWLING,UPP,M.SILVER COWLING,DUCT,M.F.C.GRAY

O O O O O

O O O O O

O O O O O

55028-1427-473 55028-1428-473 55028-1434-263 55028-1435-263 55028-1436-263

COWLING,LWR,LH,M.SILVER COWLING,LWR,RH,M.SILVER COWLING,INNER,LH,FR,M.F.C.GRAY COWLING,INNER,LH,RR,M.F.C.GRAY COWLING,INNER,RH,FR,M.F.C.GRAY

O O O O O

O O O O O

O O O O O

GRID NO.

This catalog covers:

A-15

’02 ’05 ZX1200-B1H/B2H/B3H/B4H

This grid covers:

Color Combination Parts List

’03 ZX1200-B2H

O : Applicable

Color: Moonlight Silver (473 ) Part No. 55028-1437-263 56019-108-473

Description COWLING,INNER,RH,RR,M.F.C.GRAY PAINT,1/12L,M.SILVER

: Not applicable

(2) Spec.Code FR UK WV O O

O O

O O

GRID NO.

This catalog covers:

A-16

’02 ’05 ZX1200-B1H/B2H/B3H/B4H

This grid covers:

Color Combination Parts List

’03 ZX1200-B2H

O : Applicable

Color: Pearl Mystic Black (218 ) Part No.

Description

: Not applicable

(1) Spec.Code FR UK WV

13070-1341-218 32160-1774-8F 32160-1778-8F 33001-1620-8F 34024-1373-8F

GUIDE,WING,P.M.BLACK FRAME-COMP,AL,FR,F.S.BLACK FRAME-COMP,AL,RR,F.S.BLACK ARM-COMP-SWING,F.S.BLACK STAND-SIDE,F.S.BLACK

O O O O O

O O O O O

O O O O O

35004-1454-218 36001-1670-8F 36040-1053-218 41073-1652-457 41073-1681-457

FENDER-FRONT,P.M.BLACK COVER-SIDE,FRAME,RH,F.S.BLACK COVER-TAIL,P.M.BLACK WHEEL-ASSY,FR,C.GOLD WHEEL-ASSY,RR,C.GOLD

O O O O O

O O O O O

O O O O O

41080-1468-A4 41080-1469-CL 43041-0069-8Q 43041-0070-8Q 43041-1708-8Q

DISC,FR,GOLD+SILVER DISC,RR,GOLD NO.1 CALIPER-ASSY,FR,LH,GOLD CALIPER-ASSY,FR,RH,GOLD CALIPER-ASSY,RR,A.GOLD

O O O O O

O O O O O

O O O O O

45014-1800-VM 51001-1666-C4 51026-1051-218 53001-1959-MA 53001-1993-MA

SHOCKABSORBER,S.RED TANK-COMP-FUEL,M.GRAYSTONE COVER TANK,FUEL,P.M.BLACK SEAT-ASSY,RR,W/BAND,BLACK SEAT-ASSY,FR,BLACK

O O O O O

O O O O O

O O O O O

53003-1445-MA 53003-1502-MA 53065-1051-218 55028-1425-218 55028-1426-263

LEATHER,REAR SEAT,BLACK LEATHER,FRONT SEAT,BLACK COVER SEAT,P.M.BLACK COWLING,UPP,P.M.BLACK COWLING,DUCT,M.F.C.GRAY

O O O O O

O O O O O

O O O O O

55028-1427-455 55028-1428-455 55028-1434-263 55028-1435-263 55028-1436-263

COWLING,LWR,LH,BLACK/GOLD COWLING,LWR,RH,BLACK/GOLD COWLING,INNER,LH,FR,M.F.C.GRAY COWLING,INNER,LH,RR,M.F.C.GRAY COWLING,INNER,RH,FR,M.F.C.GRAY

O O O O O

O O O O O

O O O O O

GRID NO.

This catalog covers:

K-1

’02 ’05 ZX1200-B1H/B2H/B3H/B4H

This grid covers:

Color Combination Parts List

’03 ZX1200-B2H

O : Applicable

Color: Pearl Mystic Black (218 ) Part No. 55028-1437-263 56019-108-218

Description COWLING,INNER,RH,RR,M.F.C.GRAY PAINT,1/12L,P.M.BLACK

: Not applicable

(2) Spec.Code FR UK WV O O

O O

O O

GRID NO.

This catalog covers:

K-2

’02 ’05 ZX1200-B1H/B2H/B3H/B4H

This grid covers:

Color Combination Parts List

’04 ZX1200-B3H

O : Applicable

Color: Galaxy Silver Type 2 (474 ) Part No.

Description

: Not applicable

(1) Spec.Code FR GE UK WV

13070-1341-474 32160-1774-8F 32160-1778-8F 33001-1620-8F 34024-1373-8F

GUIDE,WING,G.SILVER FRAME-COMP,AL,FR,F.S.BLACK FRAME-COMP,AL,RR,F.S.BLACK ARM-COMP-SWING,F.S.BLACK STAND-SIDE,F.S.BLACK

O O O O O

O O O O O

O O O O O

O O O O O

35004-1454-474 35063-0062-458 35063-0063-458 35063-0068-458 35063-0069-458

FENDER-FRONT,G.SILVER STAY,RR,LH,P.SILVER STAY,RR,RH,P.SILVER STAY,FR,LH,P.SILVER STAY,FR,RH,P.SILVER

O O O O O

O O O O O

O O O O O

O O O O O

36001-1670-8F 36040-1053-474 41073-1652-R2 41073-1681-R2 41080-0001-488

COVER-SIDE,FRAME,RH,F.S.BLACK COVER-TAIL,G.SILVER WHEEL-ASSY,FR,BLACK WHEEL-ASSY,RR,BLACK DISC,FR,HOUSING GLD+DISC SIL

O O O O O

O O O O O

O O O O O

O O O O O

43080-0017-483 43080-0018-483 43080-5069-483 51001-1666-713 51026-1051-474

CALIPER-SUB-ASSY,FR,LH,GOLD CALIPER-SUB-ASSY,FR,RH,GOLD CALIPER-SUB-ASSY,RR,GOLD TANK-COMP-FUEL,M.GRAYSTONE COVER TANK,FUEL,G.SILVER

O O O O O

O O O O O

O O O O O

O O O O O

53001-1959-MA 53001-1993-MA 53003-1445-MA 53003-1502-MA 53065-1051-474

SEAT-ASSY,RR,W/BAND,BLACK SEAT-ASSY,FR,BLACK LEATHER,REAR SEAT,BLACK LEATHER,FRONT SEAT,BLACK COVER SEAT,G.SILVER

O O O O O

O O O O O

O O O O O

O O O O O

55028-1425-474 55028-1426-263 55028-1427-474 55028-1428-474 55028-1434-263

COWLING,UPP,G.SILVER COWLING,DUCT,M.F.C.GRAY COWLING,LWR,LH,G.SILVER COWLING,LWR,RH,G.SILVER COWLING,INNER,LH,FR,M.F.C.GRAY

O O O O O

O O O O O

O O O O O

O O O O O

GRID NO.

This catalog covers:

K-3

’02 ’05 ZX1200-B1H/B2H/B3H/B4H

This grid covers:

Color Combination Parts List

’04 ZX1200-B3H

O : Applicable

Color: Galaxy Silver Type 2 (474 ) Part No. 55028-1435-263 55028-1436-263 55028-1437-263 56019-108-474

Description COWLING,INNER,LH,RR,M.F.C.GRAY COWLING,INNER,RH,FR,M.F.C.GRAY COWLING,INNER,RH,RR,M.F.C.GRAY PAINT,1/12L,G.SILVER

: Not applicable

(2) Spec.Code FR GE UK WV O O O O

O O O O

O O O O

O O O O

GRID NO.

This catalog covers:

K-4

’02 ’05 ZX1200-B1H/B2H/B3H/B4H

This grid covers:

Color Combination Parts List

’04 ZX1200-B3H

O : Applicable

Color: Metallic Spark Black (660 ) Part No.

Description

: Not applicable

(1) Spec.Code FR GE UK WV

13070-1341-660 32160-1774-8F 32160-1778-8F 33001-1620-8F 34024-1373-8F

GUIDE,WING,M.S.BLACK FRAME-COMP,AL,FR,F.S.BLACK FRAME-COMP,AL,RR,F.S.BLACK ARM-COMP-SWING,F.S.BLACK STAND-SIDE,F.S.BLACK

O O O O O

O O O O O

O O O O O

O O O O O

35004-1454-660 35063-0062-458 35063-0063-458 35063-0068-458 35063-0069-458

FENDER-FRONT,M.S.BLACK STAY,RR,LH,P.SILVER STAY,RR,RH,P.SILVER STAY,FR,LH,P.SILVER STAY,FR,RH,P.SILVER

O O O O O

O O O O O

O O O O O

O O O O O

36001-1670-8F 36040-1053-660 41073-1652-R2 41073-1681-R2 41080-0001-488

COVER-SIDE,FRAME,RH,F.S.BLACK COVER-TAIL,M.S.BLACK WHEEL-ASSY,FR,BLACK WHEEL-ASSY,RR,BLACK DISC,FR,HOUSING GLD+DISC SIL

O O O O O

O O O O O

O O O O O

O O O O O

43080-0017-483 43080-0018-483 43080-5069-483 51001-1666-713 51026-1051-660

CALIPER-SUB-ASSY,FR,LH,GOLD CALIPER-SUB-ASSY,FR,RH,GOLD CALIPER-SUB-ASSY,RR,GOLD TANK-COMP-FUEL,M.GRAYSTONE COVER TANK,FUEL,M.S.BLACK

O O O O O

O O O O O

O O O O O

O O O O O

53001-1959-MA 53001-1993-MA 53003-1445-MA 53003-1502-MA 53065-1051-660

SEAT-ASSY,RR,W/BAND,BLACK SEAT-ASSY,FR,BLACK LEATHER,REAR SEAT,BLACK LEATHER,FRONT SEAT,BLACK COVER SEAT,M.S.BLACK

O O O O O

O O O O O

O O O O O

O O O O O

55028-1425-660 55028-1426-263 55028-1427-660 55028-1428-660 55028-1434-263

COWLING,UPP,M.S.BLACK COWLING,DUCT,M.F.C.GRAY COWLING,LWR,LH,M.S.BLACK COWLING,LWR,RH,M.S.BLACK COWLING,INNER,LH,FR,M.F.C.GRAY

O O O O O

O O O O O

O O O O O

O O O O O

GRID NO.

This catalog covers:

K-5

’02 ’05 ZX1200-B1H/B2H/B3H/B4H

This grid covers:

Color Combination Parts List

’04 ZX1200-B3H

O : Applicable

Color: Metallic Spark Black (660 ) Part No. 55028-1435-263 55028-1436-263 55028-1437-263 56019-108-660

Description COWLING,INNER,LH,RR,M.F.C.GRAY COWLING,INNER,RH,FR,M.F.C.GRAY COWLING,INNER,RH,RR,M.F.C.GRAY PAINT,1/12L,M.S.BLACK

: Not applicable

(2) Spec.Code FR GE UK WV O O O O

O O O O

O O O O

O O O O

GRID NO.

This catalog covers:

K-6

’02 ’05 ZX1200-B1H/B2H/B3H/B4H

This grid covers:

Color Combination Parts List

’05 ZX1200-B4H

O : Applicable

Color: Candy Plasma Blue (723 ) Part No.

Description

: Not applicable

(1) Spec.Code FR GE UK WV

13070-1341-723 32160-1774-8F 32160-1778-8F 33001-0053-8F 34024-1373-8F

GUIDE,WING,C.P.BLUE FRAME-COMP,AL,FR,F.S.BLACK FRAME-COMP,AL,RR,F.S.BLACK ARM-COMP-SWING,F.S.BLACK STAND-SIDE,F.S.BLACK

O O O O O

O O O O O

O O O O O

O O O O O

35004-1454-723 35063-0062-458 35063-0063-458 35063-0068-458 35063-0069-458

FENDER-FRONT,C.P.BLUE STAY,RR,LH,P.SILVER STAY,RR,RH,P.SILVER STAY,FR,LH,P.SILVER STAY,FR,RH,P.SILVER

O O O O O

O O O O O

O O O O O

O O O O O

36001-1670-8F 36040-1053-723 41073-1652-R2 41073-1681-R2 41080-0001-488

COVER-SIDE,FRAME,RH,F.S.BLACK COVER-TAIL,C.P.BLUE WHEEL-ASSY,FR,BLACK WHEEL-ASSY,RR,BLACK DISC,FR,HOUSING GLD+DISC SIL

O O O O O

O O O O O

O O O O O

O O O O O

43080-0017-483 43080-0018-483 43080-5069-483 51001-1666-713 51026-1051-723

CALIPER-SUB-ASSY,FR,LH,GOLD CALIPER-SUB-ASSY,FR,RH,GOLD CALIPER-SUB-ASSY,RR,GOLD TANK-COMP-FUEL,M.GRAYSTONE COVER TANK,FUEL,C.P.BLUE

O O O O O

O O O O O

O O O O O

O O O O O

53001-1959-MA 53001-1993-MA 53003-1445-MA 53003-1502-MA 53065-1051-723

SEAT-ASSY,RR,W/BAND,BLACK SEAT-ASSY,FR,BLACK LEATHER,REAR SEAT,BLACK LEATHER,FRONT SEAT,BLACK COVER SEAT,C.P.BLUE

O O O O O

O O O O O

O O O O O

O O O O O

55028-1425-723 55028-1426-263 55028-1427-723 55028-1428-723 55028-1434-263

COWLING,UPP,C.P.BLUE COWLING,DUCT,M.F.C.GRAY COWLING,LWR,LH,C.P.BLUE COWLING,LWR,RH,C.P.BLUE COWLING,INNER,LH,FR,M.F.C.GRAY

O O O O O

O O O O O

O O O O O

O O O O O

GRID NO.

This catalog covers:

K-7

’02 ’05 ZX1200-B1H/B2H/B3H/B4H

This grid covers:

Color Combination Parts List

’05 ZX1200-B4H

O : Applicable

Color: Candy Plasma Blue (723 ) Part No. 55028-1435-263 55028-1436-263 55028-1437-263 56019-108-723

Description COWLING,INNER,LH,RR,M.F.C.GRAY COWLING,INNER,RH,FR,M.F.C.GRAY COWLING,INNER,RH,RR,M.F.C.GRAY PAINT,1/12L,C.P.BLUE

: Not applicable

(2) Spec.Code FR GE UK WV O O O O

O O O O

O O O O

O O O O

GRID NO.

This catalog covers:

’02 ’05 ZX1200-B1H/B2H/B3H/B4H Engine

B-1

This grid covers:

Pictorial Index

B-3

Cylinder Head

B-4

Cylinder Head Cover

B-5

Cylinder/Piston(s)

B-6

Air Cleaner(B1H/B2H)

B-7

Air Cleaner(B3H/B4H)

B-8

Air Duct

GRID NO.

This catalog covers:

B-2

’02 ’05 ZX1200-B1H/B2H/B3H/B4H Engine

B-9

B-12

Muffler(s)

Crankshaft

This grid covers:

Pictorial Index

B-10

Valve(s)

B-11

Camshaft(s)/Tensioner

B-13

Balancer

B-14

Clutch

GRID NO.

This catalog covers:

’02 ’05 ZX1200-B1H/B2H/B3H/B4H Engine

C-1

This grid covers:

Pictorial Index

C-3

Transmission

C-4

Gear Change Drum/Shift Fork(s)

C-5

Gear Change Mechanism

C-6

Crankcase(1/2)

C-7

Crankcase(2/2)

C-8

Crankcase Bolt Pattern

GRID NO.

This catalog covers:

C-2

’02 ’05 ZX1200-B1H/B2H/B3H/B4H Engine

C-9

C-12

Engine Cover(s)

Throttle(B3H/B4H)

This grid covers:

Pictorial Index

C-10

Oil Pan

C-11

Throttle(B1H/B2H)

C-13

Fuel Pump

C-14

Fuel Injection(B1H/B2H)

GRID NO.

This catalog covers:

D-1

’02 ’05 ZX1200-B1H/B2H/B3H/B4H Engine

This grid covers:

Pictorial Index

D-3

Fuel Injection(B3H/B4H)

D-4

Oil Pump

D-5

Generator

D-6

Ignition System

D-7

Starter Motor

D-8

Radiator(1/2)

GRID NO.

This catalog covers:

D-2

’02 ’05 ZX1200-B1H/B2H/B3H/B4H Engine

D-9

Radiator(2/2)

D-10

Oil Cooler

This grid covers:

Pictorial Index

GRID NO.

This catalog covers:

E-1

’02 ’05 ZX1200-B1H/B2H/B3H/B4H Chassis

This grid covers:

Pictorial Index

E-3

Frame

E-4

Engine Mount

E-5

Frame Fittings

E-6

Swingarm

E-7

Suspension

E-8

Footrests

GRID NO.

This catalog covers:

E-2

’02 ’05 ZX1200-B1H/B2H/B3H/B4H Chassis

E-9

E-12

Fenders

Front Hub

This grid covers:

Pictorial Index

E-10

Stand(s)

E-11

Tires

E-13

Rear Hub

E-14

Brake Pedal

GRID NO.

This catalog covers:

’02 ’05 ZX1200-B1H/B2H/B3H/B4H Chassis

F-1

This grid covers:

Pictorial Index

F-3

Shock Absorber(s)

F-4

Front Master Cylinder

F-5

Front Brake(B1H/B2H)

F-6

Front Brake(B3H/B4H)

F-7

Rear Master Cylinder

F-8

Rear Brake(B1H/B2H)

GRID NO.

This catalog covers:

F-2

’02 ’05 ZX1200-B1H/B2H/B3H/B4H Chassis

F-9

F-12

Rear Brake(B3H/B4H)

Front Fork(B3H/B4H)

This grid covers:

Pictorial Index

F-10

Handlebar

F-11

Front Fork(B1H/B2H)

F-13

Fuel Tank(1/2)(B1H/B2H)

F-14

Fuel Tank(2/2)(B1H/B2H)

GRID NO.

This catalog covers:

G-1

’02 ’05 ZX1200-B1H/B2H/B3H/B4H Chassis

This grid covers:

Pictorial Index

G-3

Fuel Tank(1/2)(B3H/B4H)

G-4

Fuel Tank(2/2)(B3H/B4H)

G-5

Seat

G-6

Meter(s)

G-7

Cables

G-8

Side Covers/Chain Cover

GRID NO.

This catalog covers:

’02 ’05 ZX1200-B1H/B2H/B3H/B4H Chassis

G-9

G-12

Headlight(s)

Chassis Electrical Equipment(1/2)

G-2

This grid covers:

Pictorial Index

G-10

Taillight(s)

G-11

Turn Signals

G-13

Chassis Electrical Equipment(2/2)

G-14

Chassis Electrical Equipment(1/2)

GRID NO.

This catalog covers:

’02 ’05 ZX1200-B1H/B2H/B3H/B4H Chassis

H-1

This grid covers:

Pictorial Index

H-3

Chassis Electrical Equipment(2/2)

H-4

Ignition Switch(B1H/B2H)

H-5

Ignition Switch(1/2)(B3H/B4H)

H-6

Ignition Switch(2/2)(B3H/B4H)

H-7

Ignition Switch(B3H/B4H)(GE)

H-8

Owner’s Tools

GRID NO.

This catalog covers:

’02 ’05 ZX1200-B1H/B2H/B3H/B4H Chassis

H-9

H-12

Labels

Decals(Black)(B1H/B2H)(FR,UK,WV)

H-2

This grid covers:

Pictorial Index

H-10

Decals(Blue)(B1H)

H-11

Decals(Red)(B1H)(FR,UK,WV)

H-13

Decals(Green)(B2H)

H-14

Decals(Silver)(B2H)

GRID NO.

This catalog covers:

’02 ’05 ZX1200-B1H/B2H/B3H/B4H Chassis

I-1

This grid covers:

Pictorial Index

I-3

Decals(Silver)(B3H)

I-4

Decals(Black)(B3H/B4H)

I-5

Decals(Blue)(B4H)

I-6

Cowling

I-7

Cowling Lowers(1/2)(B1H/B2H)

I-8

Cowling Lowers(2/2)(B1H/B2H)

GRID NO.

This catalog covers:

I-2

’02 ’05 ZX1200-B1H/B2H/B3H/B4H Chassis

I-9

Cowling Lowers(B3H/B4H)

I-10

Manual

This grid covers:

Pictorial Index

This catalog covers:

’02 ’05 ZX1200-B1H/B2H/B3H/B4H Engine

GRID NO.

B-3

This grid covers:

Cylinder Head Quantity-ZX1200

Ref. No.

Part No.

Description

Spec Code

’02 ’03 ’04 ’05 B1H B2H B3H B4H

11004 11008 11008A 11052 16065

11004-1369 11008-0036 11008-1419 11052-1542 16065-1377

GASKET-HEAD HEAD-COMP-CYLINDER HEAD-COMP-CYLINDER BRACKET,CYLINDER HEAD HOLDER-CARBURETOR

49002 92002 92002A 92004 92005

49002-1140 92002-1143 92002-1756 92004-1249 92005-1337

GUIDE-VALVE BOLT,6X16 BOLT,6X40 STUD,8X22 FITTING

92005A 92022 92022A 92033 92037

92005-1346 92022-1720 92022-304 92033-1247 92037-1679

FITTING WASHER,11.5X20.5X1.6 WASHER,6.2X11X1 RING-SNAP CLAMP

92042 92043 92055 92066 92151

92042-007 92043-1593 92055-1600 92066-0002 92151-1329

92151A 92151B 92153 92170 92171 130

1

1

1

1 1 4

1 1 4

1 1

1 1

1 4

1 4

AR AR AR AR 8 8 8 8 18 18 18 18 8 8 8 8 1 1 1 10 2 16 1

1 10 2 16 1

2 2 4 5

2 2 4 5 1

2 2 4 5 1

10 2 2 3 4

10 2 2 3 4

10 2 2 3 4

10 2 2 3 4

2

2

2

2

10

10

16 1

16 1

PIN,DOWEL,6.3X8X14 PIN,14X14 RING-O,47X1.9 PLUG,PT1/2X12.5 BOLT,BANJO,6X20

2 2 4 5

92151-1513 92151-1804 92153-0892 92170-1514 92171-1089

BOLT,11X168 BOLT,SOCKET,7X120 BOLT,8X20 CLAMP CLAMP

130Z0650

BOLT-FLANGED

JUN.30,2004

This catalog covers:

’02 ’05 ZX1200-B1H/B2H/B3H/B4H Engine

GRID NO.

B-4

This grid covers:

Cylinder Head Cover Quantity-ZX1200

Ref. No.

Part No.

Description

Spec Code

’02 ’03 ’04 ’05 B1H B2H B3H B4H

11012 11060 11060A 11061 11061A

11012-1758 11060-1905 11060-1906 11061-0090 11061-0105

CAP,REED VALVE GASKET,HEAD COVER GASKET,SPARKPLUG HOLE GASKET,HEAD COVER GASKET,SPARK PLUG HOLE

2 1 4

12021 12021A 14091 14091A 32152

12021-1119 12021-1129 14091-0228 14091-1126 32152-1544

VALVE-ASSY-REED VALVE-ASSY-REED COVER,HEAD COVER,HEAD PIPE,OIL

2 1 1

92002 92043 92055 92151 92170

92002-1237 92043-4009 92055-1352 92151-1221 92170-1900

BOLT,6X20 PIN,10.1X12X14 RING-O,HEAD COVER BOLT BOLT,HEAD COVER CLAMP,HARNESS

670D1507

O RING,7MM

670

2

JUN.30,2004

2 1 4

2

2

1 4

1 4

2 1

2 1

1 1

1

1

4 4 7 7 1

4 4 7 7 1

4 4 7 7 1

4 4 7 7 1

2

2

2

2

2

This catalog covers:

’02 ’05 ZX1200-B1H/B2H/B3H/B4H Engine

GRID NO.

B-5

This grid covers:

Cylinder/Piston(s) Quantity-ZX1200

Ref. No.

Part No.

Description

Spec Code

’02 ’03 ’04 ’05 B1H B2H B3H B4H

11005 11060 13001 13002 13008

11005-1970 11060-1907 13001-1596 13002-1131 13008-1196

CYLINDER-ENGINE GASKET,CYLINDER BASE PISTON-ENGINE PIN-PISTON RING-SET-PISTON

1 1 4 4 4

1 1 4 4 4

1 1 4 4 4

1 1 4 4 4

92022 92033 130

92022-304 92033-1188 130Y0610

WASHER,6.2X11X1 RING-SNAP BOLT-FLANGED

1 8 1

1 8 1

1 8 1

1 8 1

3

JUN.30,2004

This catalog covers:

’02 ’05 ZX1200-B1H/B2H/B3H/B4H Engine

GRID NO.

B-6

This grid covers:

Air Cleaner(B1H/B2H) Quantity-ZX1200

Ref. No.

Part No.

Description

Spec Code

’02 ’03 ’04 ’05 B1H B2H B3H B4H

11029 11065 11065A 11065B 14069

11029-1018 11065-1088 11065-1129 11065-1130 14069-1051

ELEMENT-ASSY-AIR FILTER CAP,BREATHER CAP,FRAME,RH CAP,FRAME,LH BREATHER

2 1 1 1 1

2 1 1 1 1

16126 39162 92005 92005A 92005B

16126-1409 39162-1091 92005-1017 92005-1309 92005-1365

VALVE,AIR SWITCH SILENCER-INTAKE FITTING,TUBE,T-TYPE FITTING FITTING

1 1 1 1 1

1 1 1 1 1

92015 92066 92071 92093 92151

92015-1365 92066-1576 92071-1042 92093-1507 92151-1236

NUT,6MM PLUG GROMMET,AIR FILTER SEAL BOLT,6X22

4 4 1 2 6

4 4 1 2 6

92170 92170A 92171 92191 92191A

92170-1060 92170-1529 92171-1277 92191-1060 92191-1077

CLAMP CLAMP CLAMP TUBE TUBE,4X10X266

2 3 1 2 1

2 3 1 2 1

92191B 92191C 92191D 92191E 92191F

92191-1352 92191-1353 92191-1517 92191-1697 92191-1698

TUBE,ENGINE-CLEANER TUBE,AIR SWITCH-CLEANER TUBE,7X12X460 TUBE,AIR CUT VALVE TUBE,AIR CUT VALVE

1 1 1 1 1

1 1 1 1 1

92210 130

92210-1183 130L0635

NUT BOLT-FLANGED

2 4

2 4

4

JUN.30,2004

This catalog covers:

’02 ’05 ZX1200-B1H/B2H/B3H/B4H Engine

GRID NO.

B-7

This grid covers:

Air Cleaner(B3H/B4H) Quantity-ZX1200

Ref. No.

Part No.

Description

Spec Code

’02 ’03 ’04 ’05 B1H B2H B3H B4H

11013 11065 11065A 11065B 14069

11013-0005 11065-1088 11065-1129 11065-1130 14069-1051

ELEMENT-AIR FILTER CAP,BREATHER CAP,FRAME,RH CAP,FRAME,LH BREATHER

2 1 1 1 1

2 1 1 1 1

16126 92005 92005A 92015 92066

16126-1437 92005-1309 92005-1365 92015-1365 92066-1576

VALVE,AIR CUT FITTING FITTING NUT,6MM PLUG

1 2 1 4 4

1 2 1 4 4

92071 92093 92151 92170 92170A

92071-1042 92093-1507 92151-1236 92170-1060 92170-1529

GROMMET,AIR FILTER SEAL BOLT,6X22 CLAMP CLAMP

1 2 6 1 3

1 2 6 1 3

92171 92191 92191A 92191B 92191C

92171-1277 92191-1215 92191-1352 92191-1353 92191-1517

CLAMP TUBE,14X20X111 TUBE,ENGINE-CLEANER TUBE,AIR SWITCH-CLEANER TUBE,7X12X460

1 1 1 1 1

1 1 1 1 1

92192 92192A 92192B 92210 130

92192-0090 92192-0091 92192-0092 92210-1183 130L0635

TUBE,VALVE-ASWV LH TUBE,VALVE-ASWV RH TUBE,ASWV-FITTING NUT BOLT-FLANGED

1 1 1 2 4

1 1 1 2 4

5

JUN.30,2004

This catalog covers:

’02 ’05 ZX1200-B1H/B2H/B3H/B4H Engine

GRID NO.

B-8

This grid covers:

Air Duct Quantity-ZX1200

Ref. No.

Part No.

Description

Spec Code

’02 ’03 ’04 ’05 B1H B2H B3H B4H

11052 14037 14073 14073A 14073B

11052-1182 14037-1298 14073-1748 14073-1750 14073-1811

BRACKET SCREEN,RAM DUCT DUCT,LH DUCT,RH DUCT,LH

2 1 1 1 1

2 1 1 1 1

2 1 1 1 1

2 1 1 1 1

14073C 92009 92015 92071 92093

14073-1812 92009-1909 92015-1757 92071-1222 92093-1557

DUCT,RH SCREW,5X16 NUT,WELL,5MM GROMMET SEAL,RAM DUCT

1 2 2 8 1

1 2 2 8 1

1 2 2 8 1

1 2 2 8 1

CLAMP CLAMP WASHER,NYLON,5.3X11.5X0.5

2 2 2

2 2 2

2 2 2

2 2 2

92171 92171-1093 92171A 92171-1169 92200 92200-1480

6

JUN.30,2004

This catalog covers:

’02 ’05 ZX1200-B1H/B2H/B3H/B4H Engine

GRID NO.

B-9

This grid covers:

Muffler(s) Quantity-ZX1200

Ref. No.

Part No.

Description

Spec Code

’02 ’03 ’04 ’05 B1H B2H B3H B4H

11009 11061 18090 18091 39178

11009-1840 11061-1095 18090-1995 18091-0224 39178-0015

GASKET,EXHAUST PIPE HOLDER GASKET,MUFFLER CONNECT BODY-COMP-MUFFLER BODY-COMP-MUFFLER MANIFOLD-COMP-EXHAUST

4 1 1

39178A 49106 49106A 49107 92015

39178-1336 49106-0009 49106-1256 49107-1185 92015-1402

MANIFOLD-COMP-EXHAUST COVER-MUFFLER COVER-MUFFLER,EXHAUST PIPE COVER-EXHAUST PIPE,END NUT,8MM

1

1

1 1 8

1 1 8

92092 92150 92153 92161 92200

92092-1013 92150-1792 92153-0554 92161-1228 92200-1377

BUSHING-RUBBER,MUFFLER BOLT,10X55 BOLT,6X12 DAMPER WASHER,10.5X25X2.0

2 1

2 1

1 1

1 1

92200A 92210 92210A 120 411

92200-1543 92210-1114 92210-1121 120R0610 411S0600

WASHER,6.5X16X2.0 NUT,8MM NUT,CAP,10MM BOLT-SOCKET WASHER-PLAIN,6MM

2 4 1 4

2 4 1 4

7

JUN.30,2004

4 1 1

4 1 1

4 1

1

1 1

1

1

1

1

2 1 2 1 1

2 1 2 1 1

12 1 2 2

12 1 2 2

This catalog covers:

’02 ’05 ZX1200-B1H/B2H/B3H/B4H Engine

GRID NO.

B-10

This grid covers:

Valve(s) Quantity-ZX1200

Ref. No.

Part No.

Description

Spec Code

’02 ’03 ’04 ’05 B1H B2H B3H B4H

12004 12005 12009 12011 12032

12004-1154 12005-1319 12009-1058 12011-1051 12032-1065

VALVE-INTAKE VALVE-EXHAUST RETAINER-VALVE SPRING COLLET TAPPET

8 8 16 32 16

8 8 16 32 16

8 8 16 32 16

8 8 16 32 16

16007 49078 49078A 49078B 49078C

16007-1163 49078-1194 49078-1195 49078-1197 49078-1198

SEAT-SPRING SPRING-VALVE,INTAKE,OUTER SPRING-VALVE,INTAKE,INNER SPRING-VALVE,EXHAUST,OUTER SPRING-VALVE,EXHAUST,INNER

16 8 8 8 8

16 8 8 8 8

16 8 8 8 8

16 8 8 8 8

92025 92025A 92025B 92025C 92025D

92025-1870 92025-1871 92025-1872 92025-1873 92025-1874

SHIM,T=2.00 SHIM,T=2.05 SHIM,T=2.10 SHIM,T=2.15 SHIM,T=2.20

16 AR AR AR AR

16 AR AR AR AR

16 AR AR AR AR

16 AR AR AR AR

92025E 92025F 92025G 92025H 92025I

92025-1875 92025-1876 92025-1877 92025-1878 92025-1879

SHIM,T=2.25 SHIM,T=2.30 SHIM,T=2.35 SHIM,T=2.40 SHIM,T=2.45

AR AR AR AR AR

AR AR AR AR AR

AR AR AR AR AR

AR AR AR AR AR

92025J 92025K 92025L 92025M 92025N

92025-1880 92025-1881 92025-1882 92025-1883 92025-1884

SHIM,T=2.50 SHIM,T=2.55 SHIM,T=2.60 SHIM,T=2.65 SHIM,T=2.70

AR AR AR AR AR

AR AR AR AR AR

AR AR AR AR AR

AR AR AR AR AR

92025O 92025P 92025Q 92025R 92025S

92025-1885 92025-1886 92025-1887 92025-1888 92025-1889

SHIM,T=2.75 SHIM,T=2.80 SHIM,T=2.85 SHIM,T=2.90 SHIM,T=2.95

AR AR AR AR AR

AR AR AR AR AR

AR AR AR AR AR

AR AR AR AR AR

92025T 92025U 92025V 92025W 92025X

92025-1890 92025-1982 92025-1983 92025-1984 92025-1985

SHIM,T=3.00 SHIM,T=2.425 SHIM,T=2.475 SHIM,T=2.525 SHIM,T=2.575

AR AR AR AR AR

AR AR AR AR AR

AR AR AR AR AR

AR AR AR AR AR

SEAL-OIL,RVCI 5X8.7X8 SHIM,T=2.375 SHIM,T=2.625

16 16 16 16 AR AR AR AR AR AR AR AR

92049 92049-1509 92180 92180-1058 92180A 92180-1059

8

JUN.30,2004

This catalog covers:

’02 ’05 ZX1200-B1H/B2H/B3H/B4H Engine

GRID NO.

B-11

This grid covers:

Camshaft(s)/Tensioner Quantity-ZX1200

Ref. No.

Part No.

Description

Spec Code

’02 ’03 ’04 ’05 B1H B2H B3H B4H

12048 12053 12053A 12053B 13107

12048-1189 12053-1432 12053-1433 12053-1450 13107-1416

TENSIONER-ASSY GUIDE-CHAIN,UPP GUIDE-CHAIN,FR GUIDE-CHAIN,RR SHAFT,CHAIN GUIDE,FR

1 1 1 1 1

1 1 1 1 1

1 1 1 1 1

1 1 1 1 1

13107A 49118 49118A 92055 92057

13107-1417 49118-1204 49118-1205 92055-086 92057-1475

SHAFT,CHAIN GUIDE,RR CAMSHAFT-COMP,INTAKE CAMSHAFT-COMP,EXHAUST RING-O CHAIN,CAM

1 1 1 1 1

1 1 1 1 1

1 1 1 1 1

1 1 1 1 1

92150 92151 92152 670

92150-1779 92151-1134 92152-1167 670D1509

BOLT,6X25 BOLT,6X30 COLLAR O RING,9MM

2 1 1 1

2 1 1 1

2 1 1 1

2 1 1 1

9

JUN.30,2004

This catalog covers:

’02 ’05 ZX1200-B1H/B2H/B3H/B4H Engine

GRID NO.

This grid covers:

B-12

Crankshaft Quantity-ZX1200

Ref. No.

Part No.

Description

Spec Code

’02 ’03 ’04 ’05 B1H B2H B3H B4H

13031 13251 92015 92028 92028A

13031-1492 13251-1142-KK 92015-1559 92028-1995 92028-1996

CRANKSHAFT-COMP ROD-ASSY-CONNECTING,K NUT,CONNECTING ROD BUSHING,CRANK,#1,BLUE BUSHING,CRANK,#1,BLACK

1 1 1 1 4 4 4 4 8 8 8 8 4 4 4 4 AR AR AR AR

92028B 92028C 92139 92139A 92139B

92028-1997 92028-1998 92139-1051 92139-1052 92139-1053

BUSHING,CRANK,#1,BROWN BUSHING,CRANK,#2,BLUE BUSHING,CRANK,#2,BLACK BUSHING,CRANK,#2,BROWN BUSHING,CRANK,#3,BLUE

AR AR AR AR 4 4 4 4 AR AR AR AR AR AR AR AR 2 2 2 2

92139C 92139D 92139E 92139F 92139G

92139-1054 92139-1055 92139-1091 92139-1092 92139-1093

BUSHING,CRANK,#3,BLACK BUSHING,CRANK,#3,BROWN BUSHING,CONNECTING ROD BUSHING,CONNECTING ROD BUSHING,CONNECTING ROD

AR AR 8 AR AR

AR AR 8 AR AR

AR AR 8 AR AR

AR AR 8 AR AR

92150

92150-1362

BOLT,CONNECTING ROD,9MM

8

8

8

8

10

JUN.30,2004

This catalog covers:

’02 ’05 ZX1200-B1H/B2H/B3H/B4H Engine

GRID NO.

B-13

This grid covers:

Balancer Quantity-ZX1200

Ref. No.

Part No.

Description

Spec Code

’02 ’03 ’04 ’05 B1H B2H B3H B4H

13041 13168 13234 16085 92026

13041-1125 13168-1671 13234-1116 16085-1324 92026-1540

BALANCER LEVER SHAFT-COMP GEAR SPACER

1 1 1 1 2

1 1 1 1 2

1 1 1 1 2

1 1 1 1 2

92046 92055 92151 92151A 92161

92046-1266 92055-1258 92151-1527 92151-1930 92161-1055

BEARING-NEEDLE RING-O,16.8X2.4 BOLT,8X25 BOLT,6X25 DAMPER

2 1 1 1 4

2 1 1 1 4

2 1 1 1 4

2 1 1 1 4

11

JUN.30,2004

This catalog covers:

’02 ’05 ZX1200-B1H/B2H/B3H/B4H Engine

GRID NO.

B-14

This grid covers:

Clutch Quantity-ZX1200

Ref. No.

Part No.

Description

Spec Code

’02 ’03 ’04 ’05 B1H B2H B3H B4H

13087 13088 13088A 13088B 13089

13087-1183 13088-1131 13088-1140 13088-1143 13089-1123

HUB-CLUTCH PLATE-FRICTION PLATE-FRICTION PLATE-FRICTION PLATE-CLUTCH,T=1.6

1 1 2 9 11

13089A 13089B 13091 13095 13102

13089-1124 13089-1125 13091-1041 13095-1404 13102-1158

PLATE-CLUTCH,T=2.0 PLATE-CLUTCH,T=1.4 HOLDER,CLUTCH SPRING HOUSING-COMP-CLUTCH RELEASE-COMP-CLUTCH

AR AR AR AR AR AR AR AR 6 6 6 6 1 1 1 1 1 1 1 1

13187 46102 92015 92022 92025

13187-1084 46102-1429 92015-1555 92022-1868 92025-1137

PLATE-CLUTCH OPERATING ROD,CLUTCH RELEASE NUT,20MM WASHER SHIM,15.3X27.5X1.20

1 1 1 1 1

1 1 1 1 1

1 1 1 1 1

1 1 1 1 1

92026 92026A 92028 92046 92046A

92026-022 92026-1497 92028-1934 92046-1052 92046-1267

SPACER,25.5X47X2.5 SPACER BUSHING BEARING-NEEDLE,AXK1102 BEARING-NEEDLE

1 1 1 1 1

1 1 1 1 1

1 1 1 1 1

1 1 1 1 1

92144-1881 (OPTION) 92145 92145-1087 92145A 92145-1250 92145B 92145-1435 92150 92150-1855

SPRING,CLUTCH OPERATING

6

6

6

6

SPRING,CLUTCH SPRING SPRING,CLUTCH RELEASE BOLT,CLUTCH OPERATING

6 2 1 6

6 2 1 6

6 2 1 6

6 2 1 6

92200 92200-1487 92200A 92200-1579 92200B 92200-1580

WASHER,12X18.5X0.5 WASHER,T=1.0 WASHER,T=1.2

1 1 1

1 1 1

1 1 1

1 1 1

92144

12

JUN.30,2004

1 1 2 9 11

1 1 2 9 11

1 1 2 9 11

This catalog covers:

’02 ’05 ZX1200-B1H/B2H/B3H/B4H Engine

GRID NO.

C-3

This grid covers:

Transmission Quantity-ZX1200

Ref. No.

Part No.

Description

Spec Code

’02 ’03 ’04 ’05 B1H B2H B3H B4H

13127 13128 13144 13260 13260A

13127-1274 13128-1237 13144-1308 13260-1828 13260-1831

SHAFT-TRANSMISSION INPUT,14T SHAFT-TRANSMISSION OUTPUT SPROCKET-OUTPUT,18T GEAR,INPUT 2ND,17T GEAR,INPUT TOP,30T

1 1 1 1 1

1 1 1 1 1

1 1 1 1 1

1 1 1 1 1

13260B 13260C 13260D 13260E 13260F

13260-1837 13260-1938 13260-1940 13260-1943 13260-1944

GEAR,OUTPUT TOP,31T GEAR,INPUT 5TH,23T GEAR,OUTPUT 5TH,26T GEAR,INPUT 3RD&4TH,25T&24T GEAR,OUTPUT LOW,34T

1 1 1 1 1

1 1 1 1 1

1 1 1 1 1

1 1 1 1 1

13260G 13260H 13260I 92015 92022

13260-1945 13260-1946 13260-1947 92015-1210 92022-212

GEAR,OUTPUT 2ND,31T GEAR,OUTPUT 3RD,36T GEAR,OUTPUT 4TH,30T NUT,20MM WASHER,22.3X35X1.6

1 1 1 1 3

1 1 1 1 3

1 1 1 1 3

1 1 1 1 3

92028 92028A 92028B 92028C 92033

92028-1935 92028-1936 92028-1937 92028-1938 92033-025

BUSHING BUSHING BUSHING BUSHING RING-SNAP,20X25.5X1.2

1 1 1 2 2

1 1 1 2 2

1 1 1 2 2

1 1 1 2 2

92033A 92045 92045A 92046 92046A

92033-1037 92045-1224 92045-1377 92046-1268 92046-1269

RING-SNAP,T=1.2 BEARING-BALL,6305N2SH2 BEARING-BALL,TM-5206NX9 BEARING-NEEDLE BEARING-NEEDLE

2 1 1 2 1

2 1 1 2 1

2 1 1 2 1

2 1 1 2 1

92048 92152 92200 92200A 92200B

92048-1105 92152-1168 92200-1234 92200-1240 92200-1277

RACE COLLAR WASHER,TOOTHED,23.9X45X1.0 WASHER,T=1.5 WASHER,TOOTHED,28X30X2

2 1 1 2 1

2 1 1 2 1

2 1 1 2 1

2 1 1 2 1

480J2900 600A0500

CIRCLIP BALL-STEEL,5/32"

3 3

3 3

3 3

3 3

480 600

13

JUN.30,2004

This catalog covers:

’02 ’05 ZX1200-B1H/B2H/B3H/B4H Engine

GRID NO.

C-4

This grid covers:

Gear Change Drum/Shift Fork(s) Quantity-ZX1200

Ref. No.

Part No.

Description

Spec Code

’02 ’03 ’04 ’05 B1H B2H B3H B4H

13140 13140A 13145 13151 13151A

13140-1290 13140-1291 13145-1090 13151-0014 13151-1090

FORK-SHIFT,INPUT FORK-SHIFT,OUTPUT CAM-CHANGE DRUM SWITCH-COMP,NEUTRAL SWITCH-COMP

1 2 1

1 2 1

1

1

13239 49047 92002 92009 92043

13239-1208 49047-1103 92002-1696 92009-1895 92043-1654

DRUM-ASSY-CHANGE ROD-SHIFT BOLT,SOCKET,6X25 SCREW PIN

1 2 1 2 1

92045 92045A 92055 92145 92171

92045-1045 92045-1152 92055-091 92145-1414 92171-1126

BEARING-BALL,16005(NTN) BEARING-BALL,6806 RING-O SPRING CLAMP

610A0406

ROLLER,4X6

610

14

JUN.30,2004

1 2 1 1

1 2 1 1

1 2 1 2 1

1 2 1 2 1

1 2 1 2 1

1 1 1 1 1

1 1 1 1 1

1 1 1 1 1

1 1 1 1 1

1

1

1

1

This catalog covers:

’02 ’05 ZX1200-B1H/B2H/B3H/B4H Engine

GRID NO.

C-5

This grid covers:

Gear Change Mechanism Quantity-ZX1200

Ref. No.

Part No.

Description

Spec Code

’02 ’03 ’04 ’05 B1H B2H B3H B4H

13161 13236 13242 13242A 39111

13161-1283 13236-1307 13242-1348 13242-1363 39111-1166

LEVER-COMP-CHANGE SHAFT LEVER-COMP,POSITION LEVER-ASSY-CHANGE,BOSS LEVER-ASSY-CHANGE,PEDAL ROD-TIE

1 1 1 1 1

1 1 1 1 1

1 1 1 1 1

1 1 1 1 1

92022 92049 92081 92143 92145

92022-1628 92049-1398 92081-1708 92143-1595 92145-1122

WASHER,CHANGE SHAFT SEAL-OIL,VB13193 SPRING,PAWL RETURN COLLAR SPRING

1 2 1 1 1

1 2 1 1 1

1 2 1 1 1

1 2 1 1 1

92145A 92150 92150A 92151 92151A

92145-1257 92150-1737 92150-1869 92151-1226 92151-1481

SPRING BOLT,SOCKET,6X16 BOLT,RETURN SPRING BOLT,6X20 BOLT,CHANGE PEDAL

1 1 1 1 1

1 1 1 1 1

1 1 1 1 1

1 1 1 1 1

92152 92160 92200 92210 482

92152-1383 92160-1036 92200-3717 92210-1100 482J0200

COLLAR DAMPER,CHANGE PEDAL WASHER,8.5X25X1.5 NUT,6MM CIRCLIP-TYPE-E,12MM

1 1 1 1 1

1 1 1 1 1

1 1 1 1 1

1 1 1 1 1

15

JUN.30,2004

This catalog covers:

’02 ’05 ZX1200-B1H/B2H/B3H/B4H Engine

GRID NO.

C-6

This grid covers:

Crankcase(1/2) Quantity-ZX1200

Ref. No.

Part No.

Description

Spec Code

’02 ’03 ’04 ’05 B1H B2H B3H B4H

11009 11051 13271 14001 14013

11009-1461 11051-1334 13271-1228 14001-1295 14013-1004

GASKET,14X19.5X1.4 BRACKET,TUBE PLATE,BREATHER SET-CRANKCASE RING-POSITION,T=1.98

1 1 1 1 2

1 1 1 1 2

1 1 1 1 2

1 1 1 1 2

14014 21176 27010 32153 39193

14014-1140 21176-1106 27010-1313 32153-1139 39193-1063

PLATE-POSITION SENSOR,SPEEDOMETER SWITCH,OIL PRESSURE PIPE,OIL PIPE-OIL,RH

1 1 1 1 1

1 1 1 1 1

1 1 1 1 1

1 1 1 1 1

39193A 92002 92002A 92005 92009

39193-1064 92002-1449 92002-1778 92005-1238 92009-1360

PIPE-OIL,OIL PAN BOLT,6X10 BOLT,SOCKET,6X16 FITTING,BREATHER SCREW,6X16

2 5 3 1 1

2 5 3 1 1

2 5 3 1 1

2 5 3 1 1

92037 92042 92043 92043A 92046

92037-1678 92042-007 92043-1506 92043-1690 92046-037

CLAMP PIN,DOWEL,6.3X8X14 PIN PIN,6X16 BEARING-NEEDLE,7E-HK1412

1 2 3 2 1

1 2 3 2 1

1 2 3 2 1

1 2 3 2 1

92049 92049A 92062 92066 92066A

92049-1510 92049-1520 92062-1086 92066-042 92066-1012

SEAL-OIL,SD40X62X8 SEAL-OIL,TC14245 NOZZLE,5X6,SILVER PLUG PLUG,OIL LINE,7.2X8

1 1 2 1 3

1 1 2 1 3

1 1 2 1 3

1 1 2 1 3

92066B 92066C 92066D 92066E 92151

92066-1110 92066-1252 92066-1513 92066-2196 92151-1239

PLUG PLUG,PT3/8X12 PLUG,PT3/8X3 PLUG,DRAIN BOLT,6X12

2 1 1 1 2

2 1 1 1 2

2 1 1 1 2

2 1 1 1 2

92170 92171 92171A 92171B 92171C

92170-1900 92171-0190 92171-1099 92171-1133 92171-1216

CLAMP,HARNESS CLAMP CLAMP CLAMP CLAMP

1

1

1 1 1

1 1 1

1 1 1 1

1 1 1 1

CLAMP CLAMP,OIL PIPE,RH TUBE,BREATHER

1 2 1

1 2 1

1 2 1

1 2 1

92171D 92171-1217 92171E 92171-1439 92191 92191-1602

16

JUN.30,2004

This catalog covers:

’02 ’05 ZX1200-B1H/B2H/B3H/B4H Engine

GRID NO.

C-7

This grid covers:

Crankcase(2/2) Quantity-ZX1200

Ref. No.

Part No.

Description

Spec Code

’02 ’03 ’04 ’05 B1H B2H B3H B4H

132 132A 132B 670

17

132H0612 132Y0614 132Y0616 670D1507

BOLT-FLANGED-SMALL BOLT-FLANGED-SMALL BOLT-FLANGED-SMALL O RING,7MM

JUN.30,2004

2 1 2 6

2 1 2 6

2 1 2 6

2 1 2 6

This catalog covers:

’02 ’05 ZX1200-B1H/B2H/B3H/B4H Engine

GRID NO.

C-8

This grid covers:

Crankcase Bolt Pattern Quantity-ZX1200

Ref. No.

Part No.

Description

Spec Code

’02 ’03 ’04 ’05 B1H B2H B3H B4H

92150 92150A 92151 92151A 92151B

92150-1251 92150-1856 92151-1223 92151-1515 92151-1516

BOLT,7X85 BOLT,8X99 BOLT,7X50 BOLT,10X85 BOLT,10X133

3 4 4 3 3

3 4 4 3 3

3 4 4 3 3

3 4 4 3 3

92151C 92151D 92151E 92151F 92200

92151-1539 92151-1589 92151-1590 92151-1712 92200-1521

BOLT,7X45 BOLT,8X85 BOLT,7X95 BOLT,7X65 WASHER,7.2X14X2.3

7 2 3 1 1

7 2 3 1 1

7 2 3 1 1

7 2 3 1 1

18

JUN.30,2004

This catalog covers:

’02 ’05 ZX1200-B1H/B2H/B3H/B4H Engine

GRID NO.

C-9

This grid covers:

Engine Cover(s) Quantity-ZX1200

Ref. No.

Part No.

Description

Spec Code

’02 ’03 ’04 ’05 B1H B2H B3H B4H

11051 11053 11060 11060A 11061

11051-1933 11053-1283 11060-1910 11060-1911 11061-1087

BRACKET,CABLE BRACKET,CABLE GASKET,CLUTCH COVER GASKET,GENERATOR COVER GASKET,BREATHER COVER

1

1

1 1 1

1 1 1

1 1 1 1

1 1 1 1

12053 13271 14026 14031 14032

12053-1434 13271-1229 14026-1266 14031-1404 14032-1498

GUIDE-CHAIN PLATE,SOUND ARRESTER COVER-CHAIN COVER-GENERATOR COVER-CLUTCH

1 1 1 1 1

1 1 1 1 1

1 1 1 1 1

1 1 1 1 1

14091 14091A 16115 32099 52005

14091-1129 14091-1446 16115-1009 32099-1213 52005-1120

COVER,BREATHER COVER,PULSING CAP-OIL FILLER CASE,OIL GAUGE GAUGE

1 1 1 1 1

1 1 1 1 1

1 1 1 1 1

1 1 1 1 1

56033 92033 92042 92042A 92046

56033-1203 92033-1305 92042-007 92042-044 92046-1010

LABEL-MANUAL,OIL CAPACITY RING-SNAP PIN,DOWEL,6.3X8X14 PIN,DOWEL,8X22 BEARING-NEEDLE,HK1210

1 1 2 2 2

1 1 2 2 2

1 1 2 2 2

1 1 2 2 2

92049 92055 92055A 92150 92150A

92049-1475 92055-049 92055-1601 92150-1180 92150-1406

SEAL-OIL,CLUTCH RELEASE RING-O,31.7X2.4 RING-O BOLT,SOCKET,5X14 BOLT,5X8

1 1 1 2 5

1 1 1 2 5

1 1 1 2 5

1 1 1 2 5

92150B 92151 92151A 92151B 92151C

92150-1846 92151-1134 92151-1139 92151-1521 92151-1545

BOLT,6X22 BOLT,6X30 BOLT,6X30 BOLT,6X45 BOLT,6X50

3 2 1 2 3

3 2 1 2 3

3 2 1 2 3

3 2 1 2 3

92151D 92151E 92151F 92151G 92151H

92151-1546 92151-1547 92151-1556 92151-1773 92151-1883

BOLT,6X25 BOLT,6X30 BOLT,6X25 BOLT BOLT,6X30

1 10 3 1 4

1 10 3 1 4

1 10 3 1 4

1 10 3 1 4

92161 92170 92170A 92170B 670

92161-1056 92170-1577 92170-1579 92170-1900 670D2012

DAMPER,SOUND ARRESTER CLAMP CLAMP CLAMP,HARNESS O RING,12MM

1 1 1 2 2

1 1 1 2 2

1 1 1 2 2

1 1 1 2 2

19

JUN.30,2004

This catalog covers:

’02 ’05 ZX1200-B1H/B2H/B3H/B4H Engine

GRID NO.

C-10

This grid covers:

Oil Pan Quantity-ZX1200

Ref. No.

Part No.

Description

Spec Code

’02 ’03 ’04 ’05 B1H B2H B3H B4H

11060 49034 92037 92042 92065

11060-1909 49034-1142 92037-1877 92042-007 92065-097

GASKET,OIL PAN PAN-OIL CLAMP PIN,DOWEL,6.3X8X14 GASKET,12X22X2

92066 92151 92151A 92151B 92170

92066-1174 92151-1521 92151-1583 92151-1888 92170-1577

PLUG,OIL DRAIN,12X15 BOLT,6X45 BOLT,6X40 BOLT,6X45 CLAMP

20

JUN.30,2004

1 1 1 2 1

1 1 1 2 1

1 1 1 2 1

1 1 1 2 1

1 12 2 1 1

1 12 2 1 1

1 12 2 1 1

1 12 2 1 1

This catalog covers:

’02 ’05 ZX1200-B1H/B2H/B3H/B4H Engine

GRID NO.

C-11

This grid covers:

Throttle(B1H/B2H) Quantity-ZX1200

Ref. No.

Part No.

Description

Spec Code

’02 ’03 ’04 ’05 B1H B2H B3H B4H

14073

14073-1746 DUCT,FUNNEL L - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - IS,UK,WV L - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - UK,WV 14073A 14073-1784 DUCT,FUNNEL L- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - FR 16073 16073-1123 INSULATOR,INJECTER 16163 16163-1118 THROTTLE-ASSY 26011 26011-1775 WIRE-LEAD,SETTING(B) L - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - IS,UK,WV L - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - UK,WV (OPTION) 26030 49033 49056 52014 92005

26030-1672 49033-1056 49056-1056 52014-1101 92005-1380

HARNESS NOZZLE-INJECTION PIPE-INJECTION ELBOW,NIPPLE FITTING

92009 92037 92043

92009-1951 SCREW,6X18 92037-1610 CLAMP 92043-1639 PIN,72KW L - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - IS,UK,WV L - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - UK,WV (OPTION) 92055 92055-1647 RING-O,ELBOW 92055A 92055-1648 RING-O,INJECTION 92066 92066-1549 PLUG,FITTING 92151 92151-1236 BOLT,6X22 92151A 92151-1893 BOLT,72KW L - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - IS,UK,WV L - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - UK,WV (OPTION) 92161 92161-1180 DAMPER,INJECTION 92191 92191-1550 TUBE,3.2X7.4X30 92191A 92191B 92191C 220

21

92191-1551 92191-1553 92191-1763 220D0510

TUBE,3.2X7.4X40 TUBE,3.2X7.4X105 TUBE,3.2X7.4X250 SCREW-PAN-CROS

JUN.30,2004

4 4 4 4 1

4 4 1

1 1 1 4 1 1 3

1 4 1 1 3

3 4

3 4

1 1 1 4

1 4

4 8

4 8

1 1 4 2

4 2

2 2 1 2

2 2 1 2

This catalog covers:

’02 ’05 ZX1200-B1H/B2H/B3H/B4H Engine

GRID NO.

C-12

This grid covers:

Throttle(B3H/B4H) Quantity-ZX1200

Ref. No.

Part No.

Description

Spec Code

’02 ’03 ’04 ’05 B1H B2H B3H B4H

13236 14073

13236-0065 LEVER-COMP 14073-0042 DUCT,FUNNEL L - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - GE,UK,WV 14073A 14073-0063 DUCT,FUNNEL L- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - FR 14091 14091-0286 COVER 16014 16014-0002 SCREW-PILOT AIR

1

1

4

4

4 2 4

4 2 4

16021 16073 16163 26030 31064

16021-0009 16073-3707 16163-0043 26030-1672 31064-0019

SCREW-THROTTLE STOP INSULATOR THROTTLE-ASSY HARNESS PIPE-COMP,FUEL

1 4 1 1 1

1 4 1 1 1

31064A 32144 49033 49056 49056A

31064-0020 32144-0003 49033-0003 49056-0007 49056-0008

PIPE-COMP,FUEL PIPE-ASSY,FUEL NOZZLE-INJECTION PIPE-INJECTION PIPE-INJECTION

1 1 4 1 1

1 1 4 1 1

59071 92001 92033 92055 92068

59071-3752 92001-1998 92033-0004 92055-1622 92068-006

JOINT,3WAY,T BOLT,THROTTLE ADJUST RING-SNAP,FAST IDLE RING-O,INJECTION NOZZLE PLUG,12X25

3 1 1 4 3

3 1 1 4 3

92072 92081 92144 92151 92172

92072-0012 92081-1620 92144-1451 92151-1236 92172-0064

BAND,SUB-HARNESS SPRING,THROTTLE ADJUST UPP SPRING,THROTTLE ADJUST LWR BOLT,6X22 SCREW,PIPE INJECTION

2 1 1 8 4

2 1 1 8 4

92172A 92191 92191A 92191B 92191C

92172-0169 92191-0025 92191-0150 92191-0151 92191-0152

SCREW TUBE,3X7X30 TUBE,3X7X45 TUBE,3X7X110 TUBE,3X7X160.5

2 3 1 2 1

2 3 1 2 1

92200 99999

92200-0033 WASHER,FAST IDLE 99999-0028 KIT.,72KW L - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - GE,UK,WV (OPTION)

1

1

1

1

22

JUN.30,2004

This catalog covers:

’02 ’05 ZX1200-B1H/B2H/B3H/B4H Engine

GRID NO.

This grid covers:

C-13

Fuel Pump Quantity-ZX1200

Ref. No.

Part No.

Description

Spec Code

’02 ’03 ’04 ’05 B1H B2H B3H B4H

11061 49040 92037 92145 92153

11061-1109 49040-1077 92037-1827 92145-1415 92153-1175

GASKET,FUEL PUMP PUMP-FUEL CLAMP,HOSE SPRING,PUMP TUBE BOLT,5X13

1 1 1 1 8

1 1 1 1 8

1 1 1 1 8

1 1 1 1 8

92171 92171A 92171B 92191

92171-1274 92171-1276 92171-1506 92191-1690

CLAMP CLAMP CLAMP,FUEL PUMP TUBE,L=930

2 1 1 1

2 1 1 1

2 1 1 1

2 1 1 1

23

JUN.30,2004

This catalog covers:

’02 ’05 ZX1200-B1H/B2H/B3H/B4H Engine

GRID NO.

C-14

This grid covers:

Fuel Injection(B1H/B2H) Quantity-ZX1200

Ref. No.

Part No.

Description

Spec Code

’02 ’03 ’04 ’05 B1H B2H B3H B4H

11051 13280 16073 21175

11051-1660 BRACKET 13280-1274 HOLDER,RELAY ASSY 16073-1121 INSULATOR 21175-1087 CONTROL UNIT-ELECTRONIC L - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - IS,UK,WV L - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - UK,WV 21175A 21175-1091 CONTROL UNIT-ELECTRONIC L- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - FR

1 1 1

1 1 1

1 1 1

1

21176 21176A 21176B 26030 27002

21176-1095 21176-1097 21176-1098 26030-1930 27002-1062

SENSOR,PRESSURE SENSOR,AIR TEMPERATURE SENSOR,WATER TEMPERATURE HARNESS RELAY-ASSY

2 1 1 1 1

2 1 1 1 1

27010 27034 92009 92055 92065

27010-1426 27034-1073 92009-1897 92055-1386 92065-097

SWITCH RELAY,FAN SCREW,4X20 RING-O,ID=9.5 GASKET,12X22X2

1 2 2 1 1

1 2 2 1 1

92151 92151A 92161 92161A 92191

92151-1236 92151-1774 92161-1144 92161-1264 92191-1499

BOLT,6X22 BOLT,6X16 DAMPER DAMPER,CONTROL UNIT TUBE

2 2 1 1 1

2 2 1 1 1

92210

92210-1252

NUT

1

1

24

JUN.30,2004

This catalog covers:

’02 ’05 ZX1200-B1H/B2H/B3H/B4H Engine

GRID NO.

D-3

This grid covers:

Fuel Injection(B3H/B4H) Quantity-ZX1200

Ref. No.

Part No.

Description

Spec Code

’02 ’03 ’04 ’05 B1H B2H B3H B4H

11051 13280 16073 21175

11051-1660 BRACKET 13280-1274 HOLDER,RELAY ASSY 16073-1121 INSULATOR 21175-0028 CONTROL UNIT-ELECTRONIC L - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - UK,WV 21175A 21175-0035 CONTROL UNIT-ELECTRONIC L- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - GE

1 1 1

1 1 1

1

1

1

1

21175B 21175-0036 CONTROL UNIT-ELECTRONIC L- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - FR 21176 21176-1095 SENSOR,PRESSURE 21176A 21176-1097 SENSOR,AIR TEMPERATURE 21176B 21176-1098 SENSOR,WATER TEMPERATURE 26031 26031-0137 HARNESS

1 2 1 1 1

1 2 1 1 1

27002 27010 27034 92009 92055

27002-1062 27010-1426 27034-1073 92009-1897 92055-1386

RELAY-ASSY SWITCH RELAY,FAN SCREW,4X20 RING-O,ID=9.5

1 1 2 2 1

1 1 2 2 1

92065 92151 92151A 92161 92161A

92065-097 92151-1236 92151-1774 92161-0181 92161-0183 L- - - - - - -

GASKET,12X22X2 BOLT,6X22 BOLT,6X16 DAMPER,CONTROL UNIT DAMPER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - GE

1 2 2 1

1 2 2 1

2

2

DAMPER TUBE NUT

1 1 1

1 1 1

92161B 92161-1144 92191 92191-1499 92210 92210-1252

25

JUN.30,2004

This catalog covers:

’02 ’05 ZX1200-B1H/B2H/B3H/B4H Engine

GRID NO.

D-4

This grid covers:

Oil Pump Quantity-ZX1200

Ref. No.

Part No.

Description

Spec Code

’02 ’03 ’04 ’05 B1H B2H B3H B4H

13107 13216 16085 16097 16130

13107-1419 13216-1183 16085-1326 16097-0002 16130-1058

SHAFT,PUMP,LH GEAR-COMP,PUMP,RH GEAR FILTER-ASSY-OIL VALVE-ASSY-RELIEF

1 1 1 1 1

1 1 1 1 1

16142 16142A 16142B 16154 16160

16142-0016 16142-1157 16142-1168 16154-1133 16160-1324

COVER-PUMP,WATER COVER-PUMP,WATER COVER-PUMP,OIL ROTOR-PUMP BODY,WATER PUMP

1 1 1 1

1 1 1 1

39192 49063 49065 59256 92002

39192-1128 49063-1055 49065-1084 59256-0001 92002-1154

PIPE-WATER SEAL-MECHANICAL,WATER FILTER-OIL IMPELLER BOLT,6X22

1 1 1 1 1

92022 92022A 92042 92042A 92043

92022-077 92022-304 92042-007 92042-014 92043-1262

WASHER,6.1X12X1 WASHER,6.2X11X1 PIN,DOWEL,6.3X8X14 PIN,DOWEL,4X15.8 PIN,4.2X6X12

92049 92055 92055A 92055B 92055C

92049-1336 92055-1328 92055-1503 92055-1602 92055-3018

92066 92151 92151A 92151B 92151C 92171 92200 480

26

1 1 1 1 1

1 1 1 1 1

1

1

1 1 1

1 1 1

1 1 1 1 1

1 1 1 1 1

1 1 1 1 1

1 1 4 1 1

1 1 4 1 1

1 1 4 1 1

1 1 4 1 1

SEAL-OIL,OIL PUMP RING-O,27.6X3.2 RING-O,OIL FILTER RING-O,WATER PUMP COVER RING-O

1 1 1 1 1

1 1 1 1 1

1 1 1 1 1

1 1 1 1 1

92066-1537 92151-1132 92151-1133 92151-1199 92151-1774

PLUG BOLT,6X55 BOLT,6X12 BOLT,6X65 BOLT,6X16

1 1 1 2 1

1 1 1 2 1

1 1 1 2 1

1 1 1 2 1

92171-1179 92200-1009 480J1100

CLAMP WASHER CIRCLIP-TYPE-C,11MM

1 2 1

1 2 1

1 2 1

1 2 1

JUN.30,2004

This catalog covers:

’02 ’05 ZX1200-B1H/B2H/B3H/B4H Engine

GRID NO.

This grid covers:

D-5

Generator Quantity-ZX1200

Ref. No.

Part No.

Description

Spec Code

’02 ’03 ’04 ’05 B1H B2H B3H B4H

21003 21003A 21050 21066 21066A

21003-0011 21003-0017 21050-1195 21066-0007 21066-1119

STATOR STATOR FLYWHEEL REGULATOR-VOLTAGE REGULATOR-VOLTAGE

1

1

1

1

1

1

92037 92038 92151 92200 120

92037-1827 92038-1060 92151-1230 92200-1241 120Z0640

CLAMP,HOSE KEY BOLT,FLYWHEEL WASHER BOLT-SOCKET

1 1 1 1 4

130L0635

BOLT-FLANGED

2

130

27

JUN.30,2004

1 1 1

1 1 1

1 1 1 1 4

1 1 1 1 4

1 1 1 1 4

2

2

2

This catalog covers:

’02 ’05 ZX1200-B1H/B2H/B3H/B4H Engine

GRID NO.

D-6

This grid covers:

Ignition System Quantity-ZX1200

Ref. No.

Part No.

Description

Spec Code

’02 ’03 ’04 ’05 B1H B2H B3H B4H

13061 21007 21007A 21007B 21007C

13061-1687 21007-0018 21007-1356 21007-1378 21007-1419

BOSS,CAM SENSOR ROTOR ROTOR ROTOR ROTOR

21171 21171A 21176 59026 92043

21171-1265 21171-1286 21176-1077 59026-1150 92043-1575

COIL-ASSY-IGNITION COIL-ASSY-IGNITION SENSOR COIL-PULSING PIN

4

4

1 1 1

92055 92055-1639 92070 92070-1254 92070A 92070-1255 (OPTION) 92150 92150-1645 92151 92151-1774

RING-O PLUG-SPARK,CR9EKPA PLUG-SPARK,CR8EKPA

92153 130

92153-0549 130G0512

28

1 1

1 1

1

1

1 1 1

4 1 1 1

4 1 1 1

1 4 4

1 4 4

1 4 4

1 4 4

BOLT,6X18 BOLT,6X16

1 1

1 1

1 1

1 1

BOLT,8X23 BOLT-FLANGED

1 2

1 2

1 2

1 2

JUN.30,2004

1

1

1 1

1 1

This catalog covers:

’02 ’05 ZX1200-B1H/B2H/B3H/B4H Engine

GRID NO.

D-7

This grid covers:

Starter Motor Quantity-ZX1200

Ref. No.

Part No.

Description

Spec Code

’02 ’03 ’04 ’05 B1H B2H B3H B4H

13107 13194 13234 13271 13271A

13107-1422 13194-1111 13234-1114 13271-1231 13271-1639

SHAFT CLUTCH-ONEWAY SHAFT-COMP PLATE PLATE

1 1 1 1 1

1 1 1 1 1

1 1 1 1 1

1 1 1 1 1

13280 14079 16085 16085A 21040

13280-1263 14079-0009 16085-1328 16085-1343 21040-0001

HOLDER HOLDER-ASSY,STARTER GEAR GEAR SPRING-BRUSH

1 1 1 1 2

1 1 1 1 2

1 1 1 1 2

1 1 1 1 2

21163 21169 26006 26011 27010

21163-1302 21169-1058 26006-1006 26011-1749 27010-1446

STARTER-ELECTRIC TERMINAL,STARTER FUSE,30A-G WIRE-LEAD SWITCH,MAGNETIC

1 1 1 1 1

1 1 1 1 1

1 1 1 1 1

1 1 1 1 1

39076 92015 92026 92026A 92026B

39076-1074 92015-1623 92026-1541 92026-1542 92026-1550

LIMITER NUT SPACER,LH SPACER,RH SPACER,ONEWAY CLUTCH

1 1 1 1 1

1 1 1 1 1

1 1 1 1 1

1 1 1 1 1

92046 92055 92055A 92055B 92071

92046-1288 92055-1260 92055-1261 92055-1262 92071-1120

BEARING-NEEDLE RING-O,62MM RING-O,4.5MM RING-O,24.4MM GROMMET,STARTER TERMINAL

1 2 2 1 2

1 2 2 1 2

1 2 2 1 2

1 2 2 1 2

92150 92151 92151A 92151B 92170

92150-1237 92151-1411 92151-1543 92151-1930 92170-1900

BOLT BOLT,6X22 BOLT,8X22 BOLT,6X25 CLAMP,HARNESS

2 1 1 2 1

2 1 1 2 1

2 1 1 2 1

2 1 1 2 1

120S0510 461K0500 481J6200 670D1509

BOLT-SOCKET WASHER-SPRING,5MM,BLACK CIRCLIP O RING,9MM

2 2 1 1

2 2 1 1

2 2 1 1

2 2 1 1

120 461 481 670

29

JUN.30,2004

This catalog covers:

’02 ’05 ZX1200-B1H/B2H/B3H/B4H Engine

GRID NO.

D-8

This grid covers:

Radiator(1/2) Quantity-ZX1200

Ref. No.

Part No.

Description

Spec Code

’02 ’03 ’04 ’05 B1H B2H B3H B4H

11009 11012 11051 14041 27010

11009-1145 11012-1084 11051-1435 14041-1170 27010-1443

GASKET,RESERVOIR TANK CAP CAP BRACKET COVER-COMP SWITCH

1 1 1 1 1

1 1 1 1 1

1 1 1 1 1

1 1 1 1 1

35063 39061 39062 39062A 39062B

35063-1058 39061-1304 39062-0063 39062-1719 39062-1792

STAY RADIATOR-ASSY HOSE-COOLING,RADIATOR HOSE-COOLING,RADIATOR-RESERVE HOSE-COOLING,PUMP-CYLINDER

1 1

1 1

1 1

1 1

1 1 1 1 1

1 1 1 1 1

39062C 39062D 39062E 39062F 39062G

39062-1794 39062-1795 39062-1807 39062-1862 39062-1863

HOSE-COOLING,RADIATOR HOSE-COOLING,PIPE-PUMP HOSE-COOLING,RADIATOR-PIPE HOSE-COOLING HOSE-COOLING,HEAD-RADIATOR

1 1 1 1 1

1 1 1 1 1

1 1 1 1

1 1 1 1

39192 43078 43078A 49016 49054

39192-1129 43078-0016 43078-1182 49016-1214 49054-1067

PIPE-WATER RESERVOIR RESERVOIR COVER-SEAL,COVER-COMP THERMOSTAT

1

1

1 1

1 1

1 1 1

1 1 1

1 1

1 1

49085 59502 59502A 92005 92005A

49085-1067 59502-1143 59502-1144 92005-1362 92005-1364

CAP-ASSY-PRESSURE FAN-ASSY,LH FAN-ASSY,RH FITTING FITTING

1 1 1 1 1

1 1 1 1 1

1 1 1 1 1

1 1 1 1 1

92015 92027 92037 92039 92055

92015-1487 92027-1134 92037-147 92039-1227 92055-112

NUT COLLAR,L=14 CLAMP,TUBE RIVET RING-O,53.5X2.6

7 2 3 2 1

7 2 3 2 1

7 2 3 2 1

7 2 3 2 1

92055A 92075 92143 92150 92151

92055-1402 92075-1123 92143-1353 92150-1186 92151-1225

RING-O DAMPER,RUBBER COLLAR BOLT,6X12 BOLT,6X25

1 1 1 7 1

1 1 1 7 1

1 1 1 7 1

1 1 1 7 1

92151A 92151B 92151C 92151D 92160

92151-1239 92151-1546 92151-1774 92151-1776 92160-1007

BOLT,6X12 BOLT,6X25 BOLT,6X16 BOLT DAMPER

2 2 1 4 2

2 2 1 4 2

2 2 1 4 2

2 2 1 4 2

92170

92170-1036

CLAMP

6

6

6

6

30

JUN.30,2004

This catalog covers:

’02 ’05 ZX1200-B1H/B2H/B3H/B4H Engine

GRID NO.

D-9

This grid covers:

Radiator(2/2) Quantity-ZX1200

Ref. No.

Part No.

Description

Spec Code

’02 ’03 ’04 ’05 B1H B2H B3H B4H

92170A 92170B 92170C 92171 92171A

92170-1201 92170-1493 92170-1514 92171-0179 92171-1215

92171B 92171-1465 92172 92172-0004 132 132J0830

31

CLAMP CLAMP CLAMP CLAMP CLAMP

1 1 1 2 1

1 1 1 2 1

1 1 1 2 1

1 1 1 2 1

CLAMP,RADIATOR SCREW,6X14 BOLT-FLANGED-SMALL

1 2 2

1 2 2

1 2 2

1 2 2

JUN.30,2004

This catalog covers:

’02 ’05 ZX1200-B1H/B2H/B3H/B4H Engine

GRID NO.

This grid covers:

D-10

Oil Cooler Quantity-ZX1200

Ref. No.

Part No.

Description

Spec Code

’02 ’03 ’04 ’05 B1H B2H B3H B4H

39062 39062A 39067 92151 92151A

39062-1790 39062-1791 39067-1068 92151-1517 92151-1543

HOSE-COOLING,CYLINDER-COOLER HOSE-COOLING,COOLER-RADIATOR COOLER-OIL BOLT,OIL COOLER BOLT,8X22

1 1 1 1 3

1 1 1 1 3

1 1 1 1 3

1 1 1 1 3

92170 92171 92171A 92200 671

92170-3729 92171-1119 92171-1202 92200-1379 671B2565

CLAMP CLAMP CLAMP WASHER,OIL COOLER O RING,65MM

4 1 1 1 1

4 1 1 1 1

4 1 1 1 1

4 1 1 1 1

32

JUN.30,2004

This catalog covers:

’02 ’05 ZX1200-B1H/B2H/B3H/B4H Chassis

GRID NO.

E-3

This grid covers:

Frame Quantity-ZX1200

Ref. No.

Part No.

Description

Spec Code

’02 ’03 ’04 ’05 B1H B2H B3H B4H

32160 32160A 92015 92015A 92015B

32160-1774-8F 32160-1778-8F 92015-1791 92015-1792 92015-1848

FRAME-COMP,AL,FR,F.S.BLACK FRAME-COMP,AL,RR,F.S.BLACK NUT,POP,6MM,L=15 NUT,POP,6MM,L=16.5 NUT,STEERING STEM,35MM

1 1 14 9 1

1 1 14 9 1

1 1 14 9

1 1 14 9

92045 92049 92049A 92049B 92066

92045-1384 92049-0022 92049-1382 92049-1383 92066-1547

BEARING-BALL,SF07A17PX1V1 SEAL-OIL,DS35X55X4 SEAL-OIL,XMH 43 75 6.4J SEAL-OIL,XMHE 43 55 4J PLUG

2

2

1 1 1

1 1 1

2 1 1

2 1 1

1

1

92151 92151A 92200 92200A 92200B

92151-1372 92151-1557 92200-0036 92200-1083 92200-1084

BOLT,SOCKET,10X30 BOLT,SOCKET,10X20 WASHER WASHER,CLAW,25.5X40X2.3 WASHER,25.5X42X2.3

2 2

2 2

2 2 1

2 2 1

1 1

1 1

1

1

92210 92210A 92210B 315

92210-0062 92210-0077 92210-1334 315G1000

NUT,STEERING STEM 35MM NUT,STEERING STEM,35MM NUT,25MM NUT-HEX-FINE,10MM

1 2

1 1 1 2

1 1 1 2

33

JUN.30,2004

1 2

This catalog covers:

’02 ’05 ZX1200-B1H/B2H/B3H/B4H Chassis

GRID NO.

E-4

This grid covers:

Engine Mount Quantity-ZX1200

Ref. No.

Part No.

Description

Spec Code

’02 ’03 ’04 ’05 B1H B2H B3H B4H

32190 32190A 92002 92015 92015A

32190-1248 32190-1310 92002-1183 92015-1335 92015-1433

BRACKET-ENGINE,FR,UPP BRACKET-ENGINE,FR,UPP BOLT,10X70 NUT,FLANGED,10MM NUT,FLANGED,12MM

1 2 2

1 1 2 2

1 1 2 2

1 1 2 2

92151 92151A 92152 92152A 92153

92151-1558 92151-1559 92152-1185 92152-1186 92153-1104

BOLT,12X268 BOLT,12X312 COLLAR,L=51 COLLAR,L=65 BOLT,10X70

1 1 2 1 1

1 1 2 1 1

1 1 2 1 1

1 1 2 1 1

92161

92161-1072

DAMPER,ENGINE MOUNT

2

2

2

2

34

JUN.30,2004

1

This catalog covers:

’02 ’05 ZX1200-B1H/B2H/B3H/B4H Chassis

GRID NO.

E-5

This grid covers:

Frame Fittings Quantity-ZX1200

Ref. No.

Part No.

Description

Spec Code

’02 ’03 ’04 ’05 B1H B2H B3H B4H

11012 11051 14091 14091A 31009

11012-1592 11051-1377 14091-1238 14091-1288 31009-1056

CAP,AXLE NUT BRACKET,TOOL CASE COVER,FUSE COVER,BATTERY CASE-COMP-BATTERY

1 1 1 1 1

1 1 1 1 1

1 1 1 1 1

32037 32037A 32098 35063 35063A

32037-0013 32037-1800 32098-1131 35063-0062-458 35063-0063-458

BRACKET-SHOCKABSORBER BRACKET-SHOCKABSORBER CASE-TOOL STAY,RR,LH,P.SILVER STAY,RR,RH,P.SILVER

35063B 35063C 35063D 35063E 35063F

35063-0068-458 35063-0069-458 35063-1062 35063-1064 35063-1065

STAY,FR,LH,P.SILVER STAY,FR,RH,P.SILVER STAY,FR,LH STAY,RR,LH STAY,RR,RH

1 1 1

1 1 1

35063G 36001 39156 39156A 55020

35063-1236 36001-1670-8F 39156-1649 39156-1650 55020-1696

STAY,FR,RH COVER-SIDE,FRAME,RH,F.S.BLACK PAD PAD GUARD,FRONT STEP,LH

1 1 1 2 1

55020A 92009 92015 92015A 92022

55020-1697 92009-1909 92015-1700 92015-1881 92022-1344

GUARD,FRONT STEP,RH SCREW,5X16 NUT NUT,FLANGED,16MM WASHER,7X16X1.2

1 1

1 1

1 1 1 1

1 1 1

1 1

1 1

1 1 1 2 1

1 1 2 1

1 1 2 1

1 1 2 1 1

1 1 2 1 1

1 1 2 1 1

1 1 2 1 1

92026-1586 (OPTION) 92072 92072-1203 92072A 92072-1349 92072B 92072-1377 92075 92075-261

SPACER,SET

1

1

1

1

BAND,L=150 BAND,TOOL BAND,L=290 DAMPER,RUBBER

1 1 1 2

1 1 1 2

1 1 1 2

1 1 1 2

92086 92150 92151 92151A 92151B

92086-1075 92150-1839 92151-1334 92151-1372 92151-1880

WIRE,L=150 BOLT,SOCKET,8X20 BOLT,6MM BOLT,SOCKET,10X30 BOLT,SOCKET,6X21

2 4 2 4 2

2 4 2 4 2

2 4 2 4 2

2 4 2 4 2

130J0625 132J0616 550D4025

BOLT-FLANGED,6X25 BOLT-FLANGED-SMALL PIN-COTTER,4.0X25

3 6 1

3 6 1

3 6 1

3 6 1

92026

130 132 550

35

JUN.30,2004

1 1 1 1 1 1

This catalog covers:

’02 ’05 ZX1200-B1H/B2H/B3H/B4H Chassis

GRID NO.

This grid covers:

E-6

Swingarm Quantity-ZX1200

Ref. No.

Part No.

Description

Spec Code

’02 ’03 ’04 ’05 B1H B2H B3H B4H

11051 33001 33001A 33001B 33032

11051-1912 33001-0053-8F 33001-1620-TX 33001-1620-8F 33032-1193

BRACKET,CHAIN GUARD ARM-COMP-SWING,F.S.BLACK ARM-COMP-SWING,SILVER ARM-COMP-SWING,F.S.BLACK SHAFT-SWING ARM

1

1

1

33040 33040A 42036 49001 55020

33040-1114 33040-1180 42036-1312 49001-0001 55020-1695

92015 92015A 92046 92049 92049A

1

1 1

1 1

1

ADJUSTER-CHAIN ADJUSTER-CHAIN,RH SLEEVE,SWING ARM,L=224.5 NIPPLE-GREASE GUARD,CHAIN

1 1 1 1 1

1 1 1 1 1

1 1 1 1 1

1 1 1 1 1

92015-1792 92015-1845 92046-1205 92049-1381 92049-1521

NUT,POP,6MM,L=16.5 NUT,FLANGED,25MM BEARING-NEEDLE,BM3520 SEAL-OIL,MHA 35X47X5 SEAL-OIL,KC38X47X6

1 1 3 1 1

1 1 3 1 1

1 1 3 1 1

1 1 3 1 1

92143 92151 92152 92210 132

92143-1481 92151-1578 92152-1445 92210-1205 132J0612

COLLAR,SWING ARM,L=12.5 BOLT,8X55 COLLAR,SWING ARM,L=14.5 NUT,32MM BOLT-FLANGED-SMALL

1 2 1 1 1

1 2 1 1 1

1 2 1 1 1

1 2 1 1 1

318 481 601

318G0800 481J4700 601B6005U

NUT-HEX-SMALL,8MM CIRCLIP-TYPE-C,47MM BEARING-BALL,#6005U

2 1 1

2 1 1

2 1 1

2 1 1

36

JUN.30,2004

1 1

1

This catalog covers:

’02 ’05 ZX1200-B1H/B2H/B3H/B4H Chassis

GRID NO.

E-7

This grid covers:

Suspension Quantity-ZX1200

Ref. No.

Part No.

Description

Spec Code

’02 ’03 ’04 ’05 B1H B2H B3H B4H

39007 39007A 39111 42036 42036A

39007-0003 39007-1302 39111-1177 42036-1342 42036-1344

ARM-SUSP,UNI TRAK ARM-SUSP,UNI TRAK ROD-TIE,SUSPENSION SLEEVE,10.1X17X44.5 SLEEVE,10.1X18X32

1 2 1 1

1 2 1 1

1 2 1 1

42036B 49001 92046 92046A 92049

42036-1360 49001-0001 92046-1272 92046-1273 92049-1223

SLEEVE,12.1X18X90 NIPPLE-GREASE BEARING-NEEDLE,SFYZM182417 BEARING-NEEDLE,SFYZM172425 SEAL-OIL,MHA17245.7F

2 4 5 1 2

2 4 5 1 2

2 4 5 1 2

2

92049A 92151 92151A 92151B 92151C

92049-1493 92151-1600 92151-1601 92151-1684 92151-1798

SEAL-OIL,KCR MF018N1 BOLT,FLANGED,10X77 BOLT,FLANGED,10X62 BOLT,12X117 BOLT,FLANGED,10X51

6 1 1 2 1

6 1 1 2 1

6 1 1 2 1

6 1 1 2 1

NUT,LOCK,FLANGED,10MM NUT,LOCK,FLANGED,12MM

3 2

3 2

3 2

3 2

92210 92210-1139 92210A 92210-1150

37

JUN.30,2004

1 2 1 1

5 1 2

This catalog covers:

’02 ’05 ZX1200-B1H/B2H/B3H/B4H Chassis

GRID NO.

E-8

This grid covers:

Footrests Quantity-ZX1200

Ref. No.

Part No.

Description

Spec Code

’02 ’03 ’04 ’05 B1H B2H B3H B4H

32085 32085A 34028 34028A 34028B

32085-0046 32085-1496 34028-1428 34028-1429 34028-1430

STOPPER,REAR STEP STOPPER,REAR STEP STEP,FR,LH STEP,FR,RH STEP,FR,RUBBER

2 1 1 2

2 1 1 2

2 1 1 2

1 1 2

34028C 34028D 92001 92009 92043

34028-1480 34028-1481 92001-1905 92009-1404 92043-1594

STEP,RR,LH STEP,RR,RH BOLT,BANK SENSOR SCREW,5X14 PIN,12X42.5

1 1 2 4 2

1 1 2 4 2

1 1 2 4 2

1 1 2 4 2

92043A 92144 92144A 92145 482

92043-1595 92144-1567 92144-1568 92145-1319 482L0100

PIN,6X40 SPRING,STEP RETURN SPRING,STEP RETURN SPRING CIRCLIP-TYPE-E,10MM

2 1 1 2 2

2 1 1 2 2

2 1 1 2 2

2 1 1 2 2

CIRCLIP-TYPE-E,5MM BALL-STEEL,1/4"

2 2

2 2

2 2

2 2

482A 482L5000 600 600A0800

38

JUN.30,2004

2

This catalog covers:

’02 ’05 ZX1200-B1H/B2H/B3H/B4H Chassis

GRID NO.

E-9

This grid covers:

Fenders Quantity-ZX1200

Ref. No.

Part No.

Description

Spec Code

’02 ’03 ’04 ’05 B1H B2H B3H B4H

32065 35004

32065-1358 BRACKET-FENDER 35004-1454-218 FENDER-FRONT,P.M.BLACK L - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - FR,UK,WV 35004A 35004-1454-234 FENDER-FRONT,P.RED L - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - FR,UK,WV 35004B 35004-1454-235 FENDER-FRONT,C.T.BLUE 35004C 35004-1454-473 FENDER-FRONT,M.SILVER

2

2 1

2

2

1 1 1 1

35004D 35004E 35004F 35004G 35023

35004-1454-474 35004-1454-660 35004-1454-7F 35004-1454-723 35023-1581

FENDER-FRONT,G.SILVER FENDER-FRONT,M.S.BLACK FENDER-FRONT,L.GREEN FENDER-FRONT,C.P.BLUE FENDER-REAR,RR

1

1

1

1 1

35023A 53044 53044A 92009 92015

35023-1585 53044-1137 53044-1324 92009-1656 92015-1752

FENDER-REAR,FR TRIM TRIM,L=48 SCREW,5X20,BLACK NUT,LOCK,FLANGED,5MM

1 1 1 2 2

1 1 1 2 2

1 1 1 2 2

1 1 1 2 2

92151 92151A 92161 92161A 92200

92151-1131 92151-1654 92161-0172 92161-1169 92200-1388

BOLT,6X40 BOLT,SOCKET,6X14 DAMPER,REAR FENDER DAMPER WASHER,6.5X14X1

2 2

2 2

1 2

1 2

2 2 1 1 2

2 2 1 1 2

NUT,6MM BOLT-FLANGED,6X40,BLACK BOLT-FLANGED

4 2 4

4 2 4

4 2 4

4 2 4

92210 92210-1355 130 130J0640 130A 130V0616

39

JUN.30,2004

1 1 1

This catalog covers:

’02 ’05 ZX1200-B1H/B2H/B3H/B4H Chassis

GRID NO.

E-10

This grid covers:

Stand(s) Quantity-ZX1200

Ref. No.

Part No.

Description

Spec Code

’02 ’03 ’04 ’05 B1H B2H B3H B4H

32043 34024 92015 92059 92145

32043-1472 34024-1373-8F 92015-1188 92059-1961 92145-1317

92151 92151-1531 92151A 92151-1802

40

BRACKET-STAND,SIDE STAND-SIDE,F.S.BLACK NUT,LOCK,10MM,BLACK TUBE,14X17X50 SPRING,SIDE STAND

1 1 1 1 1

1 1 1 1 1

1 1 1 1 1

1 1 1 1 1

BOLT,SIDE STAND BOLT,FLANGED,10X25

1 2

1 2

1 2

1 2

JUN.30,2004

This catalog covers:

’02 ’05 ZX1200-B1H/B2H/B3H/B4H Chassis

GRID NO.

E-11

This grid covers:

Tires Quantity-ZX1200

Ref. No.

Part No.

Description

Spec Code

’02 ’03 ’04 ’05 B1H B2H B3H B4H

16126 41009 41009A 41075 41075A

16126-1140 41009-1402 41009-1403 41075-1014 41075-1015

41075B 41075-1016

41

VALVE,TIRE TIRE,FR,120/70ZR17(58W),D208FJ TIRE,RR,200/50ZR17(75W),D208J BALANCER-WHEEL,10G,SILVER BALANCER-WHEEL,20G,SILVER

2 2 2 2 1 1 1 1 1 1 1 1 AR AR AR AR AR AR AR AR

BALANCER-WHEEL,30G,SILVER

AR AR AR AR

JUN.30,2004

This catalog covers:

’02 ’05 ZX1200-B1H/B2H/B3H/B4H Chassis

GRID NO.

This grid covers:

E-12

Front Hub Quantity-ZX1200

Ref. No.

Part No.

Description

Spec Code

’02 ’03 ’04 ’05 B1H B2H B3H B4H

41068 41068-1426 AXLE,FR 41073 41073-1652-CJ WHEEL-ASSY,FR,L.GREEN 41073A 41073-1652-GE WHEEL-ASSY,FR,G.GRAY L - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - FR,UK,WV 41073B 41073-1652-KZ WHEEL-ASSY,FR,S.BLUE 41073C 41073-1652-R2 WHEEL-ASSY,FR,BLACK

1

1 1

1

1

1

1

1 1

41073D 41073-1652-V5 WHEEL-ASSY,FR,SILVER 41073E 41073-1652-457 WHEEL-ASSY,FR,C.GOLD L - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - FR,UK,WV 92033 92033-1042 RING-SNAP,47MM 92049 92049-1377 SEAL-OIL,BJN 32 47 5 92143 92143-1478 COLLAR,FR AXLE,LH,L=44.5

1 1 2 1

1 2 1

1 2 1

1 2 1

92152 92152-1079 92152A 92152-1251 601 601B6005UU

1 2 2

1 2 2

1 2 2

1 2 2

42

COLLAR,FR HUB,L=98 COLLAR,FR AXLE,L=21.5 BEARING-BALL,#6005UU

JUN.30,2004

1 1

This catalog covers:

’02 ’05 ZX1200-B1H/B2H/B3H/B4H Chassis

GRID NO.

E-13

This grid covers:

Rear Hub Quantity-ZX1200

Ref. No.

Part No.

Description

Spec Code

’02 ’03 ’04 ’05 B1H B2H B3H B4H

41068 41068-1416 AXLE,RR 41073 41073-1681-CJ WHEEL-ASSY,RR,L.GREEN 41073A 41073-1681-GE WHEEL-ASSY,RR,G.GRAY L - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - FR,UK,WV 41073B 41073-1681-KZ WHEEL-ASSY,RR,S.BLUE 41073C 41073-1681-R2 WHEEL-ASSY,RR,BLACK

1

1 1

1

1

1

1

1 1

41073D 41073-1681-V5 WHEEL-ASSY,RR,SILVER 41073E 41073-1681-457 WHEEL-ASSY,RR,C.GOLD L - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - FR,UK,WV 42033 42033-1203 COUPLING-ASSY,RR HUB 42036 42036-1279 SLEEVE,RR HUB,L=22 42041 42041-1523 SPROCKET-HUB,46T

1 1 1 1

1 1 1

1 1 1

1 1 1

92004 92015 92015A 92033 92049

92004-1275 92015-1335 92015-1844 92033-1043 92049-1263

STUD,10X19 NUT,FLANGED,10MM NUT,CASTLE,24MM RING-SNAP,52MM SEAL-OIL,PJN40556

6 6 1 1 1

6 6 1 1 1

6 6 1 1 1

6 6 1 1 1

92049A 92057 92152 92152A 92152B

92049-1375 92057-1477 92152-1080 92152-1181 92152-1246

SEAL-OIL,RR HUB CHAIN,DRIVE,DID50ZVM3X116L COLLAR,RR HUB,L=152.5 COLLAR,RR AXLE,LH,L=16.5 COLLAR,RR AXLE,RH,L=16

1 1 1 1 1

1 1 1 1 1

1 1 1 1 1

1 1 1 1 1

92161 92200 481 550 601

92161-1286 92200-1479 481J5500 550D4040 601B6006G

DAMPER,SHOCK,RR HUB WASHER,25.5X38X3.2 CIRCLIP PIN-COTTER,4.0X40 BEARING-BALL,#6006G

5 1 1 1 1

5 1 1 1 1

5 1 1 1 1

5 1 1 1 1

BEARING-BALL

2

2

2

2

601A 601B6205UU

43

JUN.30,2004

1 1

This catalog covers:

’02 ’05 ZX1200-B1H/B2H/B3H/B4H Chassis

GRID NO.

E-14

This grid covers:

Brake Pedal Quantity-ZX1200

Ref. No.

Part No.

Description

Spec Code

’02 ’03 ’04 ’05 B1H B2H B3H B4H

43001 46123 92022 92022A 92028

43001-1421 46123-1058 92022-1282 92022-326 92028-1282

LEVER-BRAKE,PEDAL SPRING-COMP,BRAKE PEDAL RETURN WASHER,7X28X1.6 WASHER,15.3X24X1 BUSHING,BRAKE PEDAL

1 1 1 1 1

1 1 1 1 1

1 1 1 1 1

1 1 1 1 1

92150 180

92150-1113 180H0614

BOLT,6MM BOLT-UPSET-WS

1 1

1 1

1 1

1 1

44

JUN.30,2004

This catalog covers:

’02 ’05 ZX1200-B1H/B2H/B3H/B4H Chassis

GRID NO.

F-3

This grid covers:

Shock Absorber(s) Quantity-ZX1200

Ref. No.

Part No.

Description

Spec Code

’02 ’03 ’04 ’05 B1H B2H B3H B4H

45014 45014-0025 45014A 45014-1800-VM 92092 92092-1058

45

SHOCKABSORBER SHOCKABSORBER,S.RED BUSHING-RUBBER

JUN.30,2004

1 1

1 1

1

1

1

1

This catalog covers:

’02 ’05 ZX1200-B1H/B2H/B3H/B4H Chassis

GRID NO.

F-4

This grid covers:

Front Master Cylinder Quantity-ZX1200

Ref. No.

Part No.

Description

Spec Code

’02 ’03 ’04 ’05 B1H B2H B3H B4H

11051 13236 27010 27010A 43015

11051-1479 13236-1337 27010-0025 27010-1170 43015-0011

BRACKET,3WAY JOINT LEVER-COMP,FRONT BRAKE SWITCH,BRAKE SWITCH,BRAKE CYLINDER-ASSY-MASTER,FR

1 1

1 1

1

1

43015A 43020 43022 43026 43027

43015-1648 43020-1054 43022-1010 43026-1076 43027-1055

CYLINDER-ASSY-MASTER,FR PISTON-COMP-BRAKE,FR STOPPER-BRAKE,PISTON CAP-BRAKE PLATE-DIAPHRAGM

1 1 1 1 1

1 1 1 1 1

43028 43034 43067 43095 43095A

43028-1058 43034-1053 43067-001 43095-0044 43095-1160

DIAPHRAGM,MASTER CYLINDER HOLDER-BRAKE,MASTER CYLINDER WASHER,10.5X15X1.5 HOSE-BRAKE,FR HOSE-BRAKE,FR

1 1 6

1 1 6

43095B 49016 92002 92002A 92009

43095-1327 49016-1044 92002-1322 92002-1323 92009-1458

HOSE-BRAKE,FR COVER-SEAL,MASTER CYLINDER BOLT,LEVER SET,BLACK BOLT,SCREW,4X12 SCREW,4MM

1 1 1 2

92015 92066 92153 92153A 92170

92015-1233 92066-1077 92153-0417 92153-0627 92170-1067

NUT,FLANGED,6MM,BLACK PLUG,9.5X8,POLYETHYLENE BOLT,SOCKET,6X20 BOLT,OIL,L=23 CLAMP BOLT-FLANGED BOLT-FLANGED,6X25

130 130J0612 130A 130J0625

46

JUN.30,2004

1 1 1

1 1 1

1

1

1 1 1 1

1 1 1 1

1 1 6 1

1 1 6 1

1 1 1 1 2

1 1 1 2

1 1 1 2

1 1 2 3 2

1 1 2 3 2

1 1 2 3 2

1 1 2 3 2

2 1

2 1

2 1

2 1

1

This catalog covers:

’02 ’05 ZX1200-B1H/B2H/B3H/B4H Chassis

GRID NO.

F-5

This grid covers:

Front Brake(B1H/B2H) Quantity-ZX1200

Ref. No.

Part No.

Description

Spec Code

’02 ’03 ’04 ’05 B1H B2H B3H B4H

11009 41080 43041 43041A 43045

11009-1754 41080-1468-A4 43041-1857-8Q 43041-1858-8Q 43045-007

GASKET,DISC PLATE DISC,FR,GOLD+SILVER CALIPER-ASSY,FR,LH,GOLD CALIPER-ASSY,FR,RH,GOLD SHAFT-CALIPER

2 2 1 1 2

2 2 1 1 2

43048 43048A 43049 43049A 43049B

43048-1078 43048-1079 43049-1004 43049-1055 43049-1059

PISTON-CALIPER PISTON-CALIPER PACKING,SEAL,6.5X11.5X2.2 PACKING,PISTON PACKING,PISTON

8 4 4 8 4

8 4 4 8 4

43049C 43049D 43056 43056A 43057

43049-1100 43049-1101 43056-003 43056-1056 43057-003

PACKING,PISTON SEAL PACKING,PISTON SEAL BREATHER BREATHER-BRAKE CAP-BREATHER

4 8 1 1 2

4 8 1 1 2

43082 43084 92009 92144 92150

43082-1285 43084-003 92009-1758 92144-1903 92150-1771

PAD-ASSY-BRAKE CLAMP,PAD BOLT,SOCKET,4X6 SPRING BOLT,SOCKET,8X30

2 2 4 2 10

2 2 4 2 10

8 4

8 4

92150A 92150-1973 92151 92151-1610

47

BOLT,SOCKET,8X40 BOLT,FLANGED,10X37

JUN.30,2004

This catalog covers:

’02 ’05 ZX1200-B1H/B2H/B3H/B4H Chassis

GRID NO.

F-6

This grid covers:

Front Brake(B3H/B4H) Quantity-ZX1200

Ref. No.

Part No.

Description

Spec Code

’02 ’03 ’04 ’05 B1H B2H B3H B4H

11009 41080 43048 43049 43049A

11009-1754 41080-0001-488 43048-0004 43049-0003 43049-1004

GASKET,DISC PLATE DISC,FR,HOUSING GLD+DISC SIL PISTON-CALIPER PACKING,PISTON PACKING,SEAL,6.5X11.5X2.2

2 2 8 8 2

2 2 8 8 2

43049B 43056 43057 43080 43080A

43049-1107 43056-1054 43057-003 43080-0017-483 43080-0018-483

PACKING,WIPER BREATHER-BRAKE CAP-BREATHER CALIPER-SUB-ASSY,FR,LH,GOLD CALIPER-SUB-ASSY,FR,RH,GOLD

8 2 2 1 1

8 2 2 1 1

43082 92043 92145 92150 92153

43082-0019 92043-1709 92145-1568 92150-1771 92153-0360

PAD-ASSY-BRAKE PIN,PAD SPRING,PAD BOLT,SOCKET,8X30 BOLT,SOCKET,8X40

2 4 4 10 6

2 4 4 10 6

BOLT,SOCKET,10X60

4

4

92153A 92153-0577

48

JUN.30,2004

This catalog covers:

’02 ’05 ZX1200-B1H/B2H/B3H/B4H Chassis

GRID NO.

F-7

This grid covers:

Rear Master Cylinder Quantity-ZX1200

Ref. No.

Part No.

Description

Spec Code

’02 ’03 ’04 ’05 B1H B2H B3H B4H

11051 13159 43010 43015 43020

11051-1378 13159-1052 43010-1055 43015-1649 43020-1057

BRACKET,RESERVOIR TANK CONNECTOR,RR MASTER CYLINDER ROD-ASSY-BRAKE CYLINDER-ASSY-MASTER,RR PISTON-COMP-BRAKE

1 1 1 1 1

1 1 1 1 1

1 1 1 1 1

1 1 1 1 1

43026 43027 43028 43067 43078

43026-1051 43027-1051 43028-1057 43067-001 43078-1082

CAP-BRAKE PLATE-DIAPHRAGM DIAPHRAGM,MASTER CYLINDER WASHER,10.5X15X1.5 RESERVOIR,RR MASTER CYLINDER

1 1 1 4 1

1 1 1 4 1

1 1 1 4 1

1 1 1 4 1

43095 43095A 92009 92022 92033

43095-1154 43095-1161 92009-1661 92022-1601 92033-1186

HOSE-BRAKE,RR HOSE-BRAKE,RR MASTER CYLINDER SCREW,6X10 WASHER,CIRCRIP RING-SNAP,20.5MM

1 1 1 1 1

1 1 1 1 1

1 1 1 1 1

1 1 1 1 1

92037 92037A 92043 92055 92081

92037-1547 92037-1896 92043-1303 92055-1251 92081-1737

CLAMP,BRAKE HOSE CLAMP,HOSE PIN,8MM RING-O,MASTER CYLINDER SPRING,MASTER CYLINDER

2 1 1 1 1

2 1 1 1 1

2 1 1 1 1

2 1 1 1 1

92150 92153 92171 130 130A

92150-1843 92153-0627 92171-1162 130J0610 130J0616

BOLT,SOCKET,8X30 BOLT,OIL,L=23 CLAMP,BRAKE HOSE,RR BOLT-FLANGED BOLT-FLANGED,6X16,BLACK

2 2 1 2 1

2 2 1 2 1

2 2 1

2 2 1

1

1

BOLT-FLANGED BOLT-FLANGED PIN-COTTER,2.0X15

1

1

1

1

1 2 1

1 2 1

130B 130J0620 130C 130L0610 550 550D2015

49

JUN.30,2004

This catalog covers:

’02 ’05 ZX1200-B1H/B2H/B3H/B4H Chassis

GRID NO.

F-8

This grid covers:

Rear Brake(B1H/B2H) Quantity-ZX1200

Ref. No.

Part No.

Description

Spec Code

’02 ’03 ’04 ’05 B1H B2H B3H B4H

41080 43020 43034 43041 43049

41080-1469-CL 43020-1111 43034-1158 43041-1708-8Q 43049-1004

DISC,RR,GOLD NO.1 PISTON-COMP-BRAKE HOLDER-BRAKE,REAR CALIPER CALIPER-ASSY,RR,A.GOLD PACKING,SEAL,6.5X11.5X2.2

1 2 1 1 1

1 2 1 1 1

43049A 43056 43056A 43057 43082

43049-1097 43056-003 43056-1054 43057-003 43082-1257

PACKING,PISTON SEAL BREATHER BREATHER-BRAKE CAP-BREATHER PAD-ASSY-BRAKE

2 1 1 2 1

2 1 1 2 1

49006 49016 92002 92043 92144

49006-1212 49016-1145 92002-1442 92043-1522 92144-1401

BOOT,PISTON SEAL COVER-SEAL BOLT,SOCKET,8X25 PIN SPRING,PAD

2 1 2 2 2

2 1 2 2 2

92150 92151 92170

92150-1771 92151-1106 92170-1635

BOLT,SOCKET,8X30 BOLT,SOCKET,10X45 CLAMP

4 2 1

4 2 1

50

JUN.30,2004

This catalog covers:

’02 ’05 ZX1200-B1H/B2H/B3H/B4H Chassis

GRID NO.

F-9

This grid covers:

Rear Brake(B3H/B4H) Quantity-ZX1200

Ref. No.

Part No.

Description

Spec Code

’02 ’03 ’04 ’05 B1H B2H B3H B4H

41080 43020 43034 43049 43049A

41080-0053 43020-1111 43034-1158 43049-1004 43049-1097

DISC,RR PISTON-COMP-BRAKE HOLDER-BRAKE,REAR CALIPER PACKING,SEAL,6.5X11.5X2.2 PACKING,PISTON SEAL

1 2 1 1 2

1 2 1 1 2

43056 43056A 43057 43080 43082

43056-003 43056-1054 43057-003 43080-5069-483 43082-1257

BREATHER BREATHER-BRAKE CAP-BREATHER CALIPER-SUB-ASSY,RR,GOLD PAD-ASSY-BRAKE

1 1 2 1 1

1 1 2 1 1

49006 49016 92043 92144 92150

49006-1212 49016-1145 92043-1522 92144-1401 92150-1771

BOOT,PISTON SEAL COVER-SEAL PIN SPRING,PAD BOLT,SOCKET,8X30

2 1 2 2 4

2 1 2 2 4

92151 92153 92170

92151-1106 92153-0512 92170-1635

BOLT,SOCKET,10X45 BOLT,SOCKET,8X25 CLAMP

2 2 1

2 2 1

51

JUN.30,2004

This catalog covers:

’02 ’05 ZX1200-B1H/B2H/B3H/B4H Chassis

GRID NO.

This grid covers:

F-10

Handlebar Quantity-ZX1200

Ref. No.

Part No.

Description

Spec Code

’02 ’03 ’04 ’05 B1H B2H B3H B4H

13042 13091 13168 13280 27010

13042-1006 13091-1624 13168-1516 13280-1160 27010-1094

WEIGHT,HANDLE HOLDER,CLUTCH LEVER LEVER,CHOKE HOLDER,CLUTCH LEVER SWITCH,CLUTCH,BLACK

2 1 1 1

2 1 1 1

27010A 32099 46003 46003A 46003B

27010-1447 32099-1193 46003-1522 46003-1523 46003-1550

SWITCH,CLUTCH CASE,THROTTLE CABLE HANDLE,RH HANDLE,LH HANDLE,RH

1 1 1 1

46019 46075 46076 46076A 46091

46019-1095 46075-1144 46076-0015 46076-1253 46091-0030

GRIP-ASSY,THROTTLE GRIP,LH LEVER-ASSY-GRIP,CLUTCH LEVER-ASSY-GRIP,CLUTCH HOUSING-ASSY-CONTROL,LH

46091A 46091B 46091C 46092 92033

46091-1808 46091-1809 46091-1856 46092-1214 92033-1102

HOUSING-ASSY-CONTROL,RH HOUSING-ASSY-CONTROL,RH HOUSING-ASSY-CONTROL,LH LEVER-GRIP,CLUTCH RING-SNAP,OD=22.2

1 1 1 2

1 1 1 2

92092 92143 92145 92150 92150A

92092-1018 92143-1351 92145-1286 92150-1469 92150-1604

BUSHING-RUBBER,HANDLE COLLAR SPRING BOLT,SOCKET,10X37 BOLT,SOCKET,8X30

2 1 1 2 2

92151 92172 92172A 92210 120

92151-1523 92172-0183 92172-1060 92210-0006 120S0620

BOLT SCREW,3X16 SCREW,ADJUST NUT NUT,LOCK,6MM BOLT-SOCKET

1 2 1 1 2

220C0522 220C0525 220C0535 220C0545 236C0410

SCREW-PAN-CROS SCREW-PAN-CROS SCREW-PAN-CROS SCREW-PAN-CROS SCREW-PAN-WSP-CROS,4X10

2 2 2 1

220 220A 220B 220C 236

52

JUN.30,2004

2 1 1 1 1

2 1 1 1 1

1 1

1

1

1 1

1 1

1 1

1 1

1 1

1 1 1

1 1 1

1

1 1

1

1

1

1 2

1 2

2 1 1 2 2

2 1 1 2 2

2 1 1 2 2

1 2 1 1 2

1 2 1 1 2

1 2 1 1 2

2 2 2

2 2 2

2 2 2

1

1

1

This catalog covers:

’02 ’05 ZX1200-B1H/B2H/B3H/B4H Chassis

GRID NO.

F-11

This grid covers:

Front Fork(B1H/B2H) Quantity-ZX1200

Ref. No.

Part No.

Description

Spec Code

’02 ’03 ’04 ’05 B1H B2H B3H B4H

11009 11065 11065A 16126 44008

11009-1127 11065-0007 11065-1240 16126-1381 44008-1047

GASKET,FORK CYLINDER BOLT CAP CAP VALVE PIPE-FORK OUTER

44008A 44013 44013A 44013B 44013C

44008-1056 44013-1508 44013-1509 44013-1519 44013-1520

PIPE-FORK PIPE-FORK PIPE-FORK PIPE-FORK PIPE-FORK

44023 44026 44037 44039 44075

44023-1167 44026-1766 44037-1431 44039-1324 44075-1163

CYLINDER-SET-FORK SPRING-FRONT FORK HOLDER-FORK UNDER HOLDER-FORK UPPER DAMPER-SET-FORK

2 2 1 1 1

44075A 92015 92022 92026 92033

44075-1187 92015-1905 92022-1299 92026-1621 92033-1077

DAMPER-SET-FORK NUT WASHER SPACER,FORK,L=119 RING-SNAP

2 2 2 2

1 2 2 2 2

92049 92055 92093 92150 92153

92049-1522 92055-1333 92093-1480 92150-1398 92153-1178

SEAL-OIL,FORK OUTER TUBE RING-O,FORK,AIR TUBE SEAL,FORK OUTER TUBE BOLT,12X22 BOLT,SOCKET,8X40

2 2 2 2 4

2 2 2 2 4

BOLT,SOCKET,8X25 BOLT-FLANGED,8X35

2 4

2 4

92153A 92153-1179 130 130G0835

53

OUTER INNER,LH INNER,RH INNER,LH INNER,RH

JUN.30,2004

2 2 2

2 2 2 2

2 1 1 1 1 2 2 1 1

This catalog covers:

’02 ’05 ZX1200-B1H/B2H/B3H/B4H Chassis

GRID NO.

F-12

This grid covers:

Front Fork(B3H/B4H) Quantity-ZX1200

Ref. No.

Part No.

Description

Spec Code

’02 ’03 ’04 ’05 B1H B2H B3H B4H

11009 11065 16126 44008 44013

11009-1127 11065-0046 16126-1381 44008-0009 44013-0009

GASKET,FORK CYLINDER BOLT CAP,FORK VALVE PIPE-FORK OUTER PIPE-FORK INNER,LH

2 2 2 2 1

2 2 2 2 1

44013A 44023 44026 44037 44039

44013-0010 44023-1167 44026-1766 44037-0010 44039-0009

PIPE-FORK INNER,RH CYLINDER-SET-FORK SPRING-FRONT FORK HOLDER-FORK UNDER HOLDER-FORK UPPER

1 2 2 1 1

1 2 2 1 1

44075 92015 92022 92026 92033

44075-0017 92015-1905 92022-1299 92026-1621 92033-1077

DAMPER-SET-FORK NUT WASHER SPACER,FORK,L=119 RING-SNAP

1 2 2 2 2

1 2 2 2 2

92049 92055 92093 92150 92153

92049-1522 92055-1333 92093-1480 92150-1398 92153-1178

SEAL-OIL,FORK OUTER TUBE RING-O,FORK,AIR TUBE SEAL,FORK OUTER TUBE BOLT,12X22 BOLT,SOCKET,8X40

2 2 2 2 4

2 2 2 2 4

BOLT,SOCKET,8X25 BOLT-FLANGED,8X35

2 4

2 4

92153A 92153-1179 130 130G0835

54

JUN.30,2004

This catalog covers:

’02 ’05 ZX1200-B1H/B2H/B3H/B4H Chassis

GRID NO.

F-13

This grid covers:

Fuel Tank(1/2)(B1H/B2H) Quantity-ZX1200

Ref. No.

Part No.

Description

Spec Code

’02 ’03 ’04 ’05 B1H B2H B3H B4H

11060 11065 14069 14091 16149

11060-1952 11065-1179 14069-1065 14091-1145 16149-1119

GASKET,FUEL GAUGE CAP,BREATHER BREATHER,FUEL TANK DRAIN COVER,FUEL TANK COVER CAP BAR,FUEL TANK

1 1 1 1 1

1 1 1 1 1

16165 32052 32085 39156 39156A

16165-1001 32052-1500 32085-1507 39156-1627 39156-1628

SEPARATOR BRACKET-TANK,RR STOPPER,FUEL TANK,RR PAD,FUEL TANK COVER,RR,UPP,LH PAD,FUEL TANK COVER,RR,UPP,RH

1 1 1 1 1

1 1 1 1 1

39156B 39156C 39156D 39156E 39156F

39156-1688 39156-1689 39156-1690 39156-1691 39156-1695

PAD,FUEL PAD,FUEL PAD,FUEL PAD,FUEL PAD,FUEL

1 1 1 1 1

1 1 1 1 1

1

1 1

TANK TANK TANK TANK TANK

COVER,FR,LWR,LH COVER,FR,UPP,LH COVER,FR,LWR,RH COVER,FR,UPP,RH

51001 51026

51001-1666-C4 TANK-COMP-FUEL,M.GRAYSTONE 51026-1051-218 COVER TANK,FUEL,P.M.BLACK L - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - FR,UK,WV 51026A 51026-1051-234 COVER TANK,FUEL,P.RED L - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - FR,UK,WV 51026B 51026-1051-235 COVER TANK,FUEL,C.T.BLUE 51026C 51026-1051-473 COVER TANK,FUEL,M.SILVER

1 1 1 1

51026D 51049 52005 53044 92015

51026-1051-7F 51049-1145 52005-1158 53044-1296 92015-1700

COVER TANK,FUEL,L.GREEN CAP-TANK,FUEL GAUGE,FUEL TRIM NUT

1 1 3 2

1 1 1 3 2

92037 92037A 92037B 92037C 92037D

92037-010 92037-1461 92037-147 92037-1712 92037-1827

CLAMP,TUBE CLAMP,TUBE CLAMP,TUBE CLAMP CLAMP,HOSE

2 1 5 1 1

2 1 5 1 1

92039 92072 92075 92093 92143

92039-1256 92072-1085 92075-1690 92093-1030 92143-1515

RIVET BAND DAMPER SEAL,FUEL TANK CAP COLLAR

1 1 1 1 1

1 1 1 1 1

55

JUN.30,2004

This catalog covers:

’02 ’05 ZX1200-B1H/B2H/B3H/B4H Chassis

GRID NO.

F-14

This grid covers:

Fuel Tank(2/2)(B1H/B2H) Quantity-ZX1200

Ref. No.

Part No.

Description

Spec Code

’02 ’03 ’04 ’05 B1H B2H B3H B4H

92151 92151A 92151B 92151C 92151D

92151-1200 92151-1449 92151-1554 92151-1599 92151-1866

BOLT,6X80 BOLT,SOCKET,6X10 BOLT,SOCKET,6X14 BOLT,5X12 BOLT,SOCKET,6MM

1 2 2 4 2

1 2 2 4 2

92152 92161 92161A 92161B 92161C

92152-1182 92161-1070 92161-1116 92161-1117 92161-1153

COLLAR,6.8X10X60 DAMPER DAMPER DAMPER DAMPER,FUEL TANK COVER,RR,LWR

1 2 2 1 2

1 2 2 1 2

92171 92191 92191A 92191B 92191C

92171-1213 92191-1381 92191-1382 92191-1468 92191-1654

CLAMP TUBE,SEPARATOR,BLUE TUBE,SEPARATOR,RED TUBE TUBE,SEPARATOR

1 1 1 1 1

1 1 1 1 1

92191D 92200 120 130 130A

92191-1742 92200-1465 120S0512 130J0620 130J0630

TUBE,SEPARATOR,WHITE WASHER,6.2X10X1 BOLT-SOCKET BOLT-FLANGED BOLT-FLANGED,6X30,BLACK

1 2 3 2 1

1 2 3 2 1

702

702A06420

TUBE-RUBBER,6X9X420

1

1

56

JUN.30,2004

This catalog covers:

’02 ’05 ZX1200-B1H/B2H/B3H/B4H Chassis

GRID NO.

G-3

This grid covers:

Fuel Tank(1/2)(B3H/B4H) Quantity-ZX1200

Ref. No.

Part No.

Description

Spec Code

’02 ’03 ’04 ’05 B1H B2H B3H B4H

11060 11065 14069 14091 16149

11060-1952 11065-1179 14069-1065 14091-1145 16149-1119

GASKET,FUEL GAUGE CAP,BREATHER BREATHER,FUEL TANK DRAIN COVER,FUEL TANK COVER CAP BAR,FUEL TANK

1 1 1 1 1

1 1 1 1 1

16165 32052 32085 39156 39156A

16165-1001 32052-1500 32085-1507 39156-1627 39156-1628

SEPARATOR BRACKET-TANK,RR STOPPER,FUEL TANK,RR PAD,FUEL TANK COVER,RR,UPP,LH PAD,FUEL TANK COVER,RR,UPP,RH

1 1 1 1 1

1 1 1 1 1

39156B 39156C 39156D 39156E 39156F

39156-1688 39156-1689 39156-1690 39156-1691 39156-1695

PAD,FUEL PAD,FUEL PAD,FUEL PAD,FUEL PAD,FUEL

1 1 1 1 1

1 1 1 1 1

51001 51026 51026A 51026B 51049

51001-1666-713 51026-1051-474 51026-1051-660 51026-1051-723 51049-1145

TANK-COMP-FUEL,M.GRAYSTONE COVER TANK,FUEL,G.SILVER COVER TANK,FUEL,M.S.BLACK COVER TANK,FUEL,C.P.BLUE CAP-TANK,FUEL

1 1 1

1

1

1 1

52005 53044 92015 92037 92037A

52005-1158 53044-1296 92015-1700 92037-010 92037-1461

GAUGE,FUEL TRIM NUT CLAMP,TUBE CLAMP,TUBE

1 3 2 2 1

1 3 2 2 1

92037B 92037C 92037D 92039 92072

92037-147 92037-1712 92037-1827 92039-1256 92072-1085

CLAMP,TUBE CLAMP CLAMP,HOSE RIVET BAND

5 1 1 1 1

5 1 1 1 1

92075 92093 92143 92151 92151A

92075-1690 92093-1030 92143-1515 92151-1200 92151-1449

DAMPER SEAL,FUEL TANK CAP COLLAR BOLT,6X80 BOLT,SOCKET,6X10

1 1 1 1 2

1 1 1 1 2

BOLT,SOCKET,6X14 BOLT,5X12

2 4

2 4

92151B 92151-1554 92151C 92151-1599

57

TANK TANK TANK TANK TANK

COVER,FR,LWR,LH COVER,FR,UPP,LH COVER,FR,LWR,RH COVER,FR,UPP,RH

JUN.30,2004

This catalog covers:

’02 ’05 ZX1200-B1H/B2H/B3H/B4H Chassis

GRID NO.

G-4

This grid covers:

Fuel Tank(2/2)(B3H/B4H) Quantity-ZX1200

Ref. No.

Part No.

Description

Spec Code

’02 ’03 ’04 ’05 B1H B2H B3H B4H

92151D 92152 92161 92161A 92161B

92151-1866 92152-1182 92161-1070 92161-1116 92161-1117

BOLT,SOCKET,6MM COLLAR,6.8X10X60 DAMPER DAMPER DAMPER

2 1 2 2 1

2 1 2 2 1

92161C 92171 92171A 92191 92191A

92161-1153 92171-0354 92171-1213 92191-1381 92191-1382

DAMPER,FUEL TANK COVER,RR,LWR CLAMP CLAMP TUBE,SEPARATOR,BLUE TUBE,SEPARATOR,RED

2 1 1 1 1

2 1 1 1 1

92191B 92191C 92192 92200 120

92191-1468 92191-1654 92192-0127 92200-1465 120S0512

TUBE TUBE,SEPARATOR TUBE,SEPARATOR,WHITE WASHER,6.2X10X1 BOLT-SOCKET

1 1 1 2 3

1 1 1 2 3

BOLT-FLANGED BOLT-FLANGED,6X30,BLACK TUBE-RUBBER,6X9X420

2 1 1

2 1 1

130 130J0620 130A 130J0630 702 702A06420

58

JUN.30,2004

This catalog covers:

’02 ’05 ZX1200-B1H/B2H/B3H/B4H Chassis

GRID NO.

G-5

This grid covers:

Seat Quantity-ZX1200

Ref. No.

Part No.

Description

Spec Code

’02 ’03 ’04 ’05 B1H B2H B3H B4H

53001 53001A 53003 53003A 53065

53001-1959-MA 53001-1993-MA 53003-1445-MA 53003-1502-MA 53065-1051-218 L------

SEAT-ASSY,RR,W/BAND,BLACK SEAT-ASSY,FR,BLACK LEATHER,REAR SEAT,BLACK LEATHER,FRONT SEAT,BLACK COVER SEAT,P.M.BLACK - - - - - - - - - - - - - - - - - - - - - - - - FR,UK,WV

53065A 53065-1051-234 COVER SEAT,P.RED L - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - FR,UK,WV 53065B 53065-1051-235 COVER SEAT,C.T.BLUE 53065C 53065-1051-473 COVER SEAT,M.SILVER 53065D 53065-1051-474 COVER SEAT,G.SILVER 53065E 53065-1051-660 COVER SEAT,M.S.BLACK 53065F 53065G 92009 92027 92160

53065-1051-7F 53065-1051-723 92009-1909 92027-1062 92160-1455

92161 92161-1149 92161A 92161-1164 130 130J0625

59

1 1 1 1

1 1 1 1 1

1 1 1 1

1 1 1 1

1 1 1 1 1 1

COVER SEAT,L.GREEN COVER SEAT,C.P.BLUE SCREW,5X16 COLLAR,L=12 DAMPER,SEAT

2 2 6

2 2 6

2 2 6

1 2 2 6

DAMPER DAMPER BOLT-FLANGED,6X25

2 2 2

2 2 2

2 2 2

2 2 2

JUN.30,2004

1

This catalog covers:

’02 ’05 ZX1200-B1H/B2H/B3H/B4H Chassis

GRID NO.

G-6

This grid covers:

Meter(s) Quantity-ZX1200

Ref. No.

Part No.

Description

Spec Code

’02 ’03 ’04 ’05 B1H B2H B3H B4H

14091 25009 25023 25023A 28011

14091-1503 25009-004 25023-1262 25023-1263 28011-0020 L- - - - - -

COVER,METER HOUSING WASHER,5.2X16X1.2 COVER-METER CASE,UPP COVER-METER CASE METER,SPEED&TACHO,KPH - - - - - - - - - - - - - - - - - - - - - - - - - - - FR,WV

28011A 28011-0021 METER,SPEED&TACHO,MPH L- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - UK 28011B 28011-1222 METER,SPEED&TACHO,MPH L- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - UK 28011C 28011-1223 METER,SPEED&TACHO,KPH L - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - FR,IS,WV L - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - FR,WV L- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - GE 92009 92009-1158 SCREW,4X16,BLACK 92009A 92009-1592 SCREW,TAPPING,3X14 92069 92069A 92075 92210

60

92069-1110 92069-1113 92075-1435 92210-1124

BULB,T3.4,12V1.1W BULB,T3,12V0.7W DAMPER NUT,5MM

JUN.30,2004

1 3 1 1

1

1 3 1 1

1 3 1 1

1 3 1 1

1

1

1

1

1

1 1 6 6

6 6

1 6 6

1 6 6

7 2 3 3

7 2 3 3

7 2 3 3

7 2 3 3

This catalog covers:

’02 ’05 ZX1200-B1H/B2H/B3H/B4H Chassis

GRID NO.

G-7

This grid covers:

Cables Quantity-ZX1200

Ref. No.

Part No.

Description

Spec Code

’02 ’03 ’04 ’05 B1H B2H B3H B4H

54010 54011 54012 54012A 54017

54010-1117 54011-1398 54012-0123 54012-1659 54017-0010

54017A 54017-1221

61

CABLE,SEAT LOCK CABLE-CLUTCH CABLE-THROTTLE CABLE-THROTTLE CABLE-STARTER CABLE-STARTER

JUN.30,2004

1 1

1 1

1

1

1

1

1 1 1

1 1 1

1

1

This catalog covers:

’02 ’05 ZX1200-B1H/B2H/B3H/B4H Chassis

GRID NO.

G-8

This grid covers:

Side Covers/Chain Cover Quantity-ZX1200

Ref. No.

Part No.

Description

Spec Code

’02 ’03 ’04 ’05 B1H B2H B3H B4H

36014 36040

36014-1237 CASE-CHAIN 36040-1053-218 COVER-TAIL,P.M.BLACK L - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - FR,UK,WV 36040A 36040-1053-234 COVER-TAIL,P.RED L - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - FR,UK,WV 36040B 36040-1053-235 COVER-TAIL,C.T.BLUE 36040C 36040-1053-473 COVER-TAIL,M.SILVER

1

1 1

1

1

1 1 1 1

36040D 36040E 36040F 36040G 92009

36040-1053-474 36040-1053-660 36040-1053-7F 36040-1053-723 92009-1661

COVER-TAIL,G.SILVER COVER-TAIL,M.S.BLACK COVER-TAIL,L.GREEN COVER-TAIL,C.P.BLUE SCREW,6X10

3

3

3

1 3

92039 92075 92075A 92151

92039-1227 92075-1011 92075-1634 92151-1552

RIVET DAMPER DAMPER BOLT

2 2 4 4

2 2 4 4

2 2 4 4

2 2 4 4

62

JUN.30,2004

1 1 1

This catalog covers:

’02 ’05 ZX1200-B1H/B2H/B3H/B4H Chassis

GRID NO.

G-9

This grid covers:

Headlight(s) Quantity-ZX1200

Ref. No.

Part No.

Description

Spec Code

’02 ’03 ’04 ’05 B1H B2H B3H B4H

23007

23007-1418 LENS-COMP,HEAD LAMP L - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - FR,IS,WV L - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - FR,WV L - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - FR,GE,WV 23007A 23007-1420 LENS-COMP,HEAD LAMP L- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - UK 23007B 23007-1421 LENS-COMP,POSITION LAMP 23008 23008-1615 SOCKET-ASSY,POSITION LAMP 49016 49016-1209 COVER-SEAL,HEAD LAMP

1 1 1 2

92015 92069 92069A 92151 92172 130

63

1 1 1

1

1 1 1 2

1 1 1 2

1 1 1 2

92015-1094 92069-1002 92069-1016 92151-1241 92172-0006

NUT,6MM BULB,12V 60/55W,H4 BULB,12V 5W BOLT,6X25 SCREW,TAPPING,5X14

4 2 1 2 3

4 2 1 2 3

4 2 1 2 3

4 2 1 2 3

130J0625

BOLT-FLANGED,6X25

2

2

2

2

JUN.30,2004

This catalog covers:

’02 ’05 ZX1200-B1H/B2H/B3H/B4H Chassis

GRID NO.

This grid covers:

G-10

Taillight(s) Quantity-ZX1200

Ref. No.

Part No.

Description

Spec Code

’02 ’03 ’04 ’05 B1H B2H B3H B4H

11051 23008 23025 92015 92022

11051-1503 23008-1364 23025-1289 92015-1367 92022-1557

BRACKET,LICENSE SOCKET-ASSY,TAIL LAMP LAMP-TAIL NUT,FLANGED,6MM WASHER,6.5X20X1.6

1 1 1 3 3

1 1 1 3 3

1 1 1 3 3

1 1 1 3 3

92027 92069 92153 92160

92027-162 92069-063 92153-0684 92160-1162

COLLAR,6.8X10X12 BULB,12V 21/5W BOLT,6X16 DAMPER

3 2 2 3

3 2 2 3

3 2 2 3

3 2 2 3

64

JUN.30,2004

This catalog covers:

’02 ’05 ZX1200-B1H/B2H/B3H/B4H Chassis

GRID NO.

G-11

This grid covers:

Turn Signals Quantity-ZX1200

Ref. No.

Part No.

Description

Spec Code

’02 ’03 ’04 ’05 B1H B2H B3H B4H

11060 23037 23040 23048 23051

11060-1826 23037-1392 23040-1284 23048-1168 23051-1207

23051A 92009 92015 92022 92069

23051-1248 92009-1142 92015-1367 92022-1672

92075 92200 92200A 92200B 224

92075-1698 92200-1016 92200-1021 92200-1520 224C0408

65

GASKET,SIGNAL LAMP LAMP-ASSY-SIGNAL,FR LAMP-SIGNAL,RR LENS-SIGNAL LAMP BRACKET-SIGNAL LAMP,FR

BRACKET-SIGNAL LAMP SCREW,TAPPING,4X12,BLACK NUT,FLANGED,6MM WASHER,SIGNAL LAMP BULB,12V 21W (LOCAL PROCUREMENT ITEM) DAMPER,SIGNAL LAMP WASHER,SIGNAL LAMP WASHER WASHER,SIGNAL LAMP SCREW-PAN-WP-CROS,4X8

JUN.30,2004

4 2 2 4 2

4 2 2 4 2

4 2 2 4 2

4 2 2 4 2

2 4 4 2 4

2 4 4 2 4

2 4 4 2 4

2 4 4 2 4

2 2 2 2 2

2 2 2 2 2

2 2 2 2 2

2 2 2 2 2

This catalog covers:

’02 ’05 ZX1200-B1H/B2H/B3H/B4H Chassis

GRID NO.

G-12

This grid covers:

Chassis Electrical Equipment(1/2) Quantity-ZX1200

Ref. No.

Part No.

Description

Spec Code

’02 ’03 ’04 ’05 B1H B2H B3H B4H

11052 14091 26006 26006A 26006B

11052-1830 14091-1499 26006-1006 26006-1068 26006-1075

BRACKET,FUSE COVER,JUNCTION BOX FUSE,30A-G FUSE,10A-R FUSE,15A

1 1 1 6 4

1 1 1 6 4

26011 26011A 26011B 26011C 26011D

26011-1730 WIRE-LEAD,BATTERY(+) 26011-1731 WIRE-LEAD,BATTERY(-) 26011-1762 WIRE-LEAD,SUB 26011-1772 WIRE-LEAD,(+),JUMP START 26011-1773 WIRE-LEAD,SETTING(A) L - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - IS,UK,WV L - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - UK,WV

1 1 1 1

1 1 1 1

26011E 26011-1774 WIRE-LEAD,DIAGNOSIS 26011F 26011-1775 WIRE-LEAD,SETTING(B) L- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - FR 26012 26012-1334 BATTERY,YTX14-BS,12V 12AH 26021 26021-1105 JUNCTION BOX 26021A 26021-1106 JUNCTION BOX 26030 26030-1779 HARNESS,FR 26030A 26030-1938 HARNESS,MAIN L - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - IS,UK,WV 26030B 26030-1942 HARNESS,MAIN L- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - FR 26030C 26030-1944 HARNESS,MAIN L- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - FR 26030D 26030-1959 HARNESS,SUB

1 1 1

1

1 1 1

1 1 1

1

1

1 1 1 1

1

26031-1056 HARNESS,MAIN L - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - UK,WV 27002 27002-1086 RELAY-ASSY 27002A 27002-1101 RELAY-ASSY,TURN SIGNAL 27003 27003-1418 HORN,LH 27003A 27003-1419 HORN,RH

2 1 1 1

1 2 1 1 1

49016 92009 92015 92026 92037

49016-1177 92009-1197 92015-1367 92026-1575 92037-1636

COVER-SEAL,FUSE SCREW,TAPPING,5X14 NUT,FLANGED,6MM SPACER CLAMP,HARNESS,L=100

1 2 1 2 1

1 2 1 2 1

92072 92072A 92075 92152

92072-1195 92072-1414 92075-1688 92152-1252

BAND,L=202 BAND DAMPER,JUNCTION BOX COLLAR

1 5 1 2

1 5 1 2

26031

66

JUN.30,2004

This catalog covers:

’02 ’05 ZX1200-B1H/B2H/B3H/B4H Chassis

GRID NO.

G-13

This grid covers:

Chassis Electrical Equipment(2/2) Quantity-ZX1200

Ref. No.

Part No.

Description

Spec Code

’02 ’03 ’04 ’05 B1H B2H B3H B4H

92170 92171 92171A 92171B 92171C

92170-1494 92171-1255 92171-1256 92171-1269 92171-1371

CLAMP,HARNESS CLAMP,HARNESS CLAMP,HARNESS CLAMP,HARNESS CLAMP,HARNESS

1 1 1 1 1

1 1 1 1 1

92171D 92171E 92171F 130 130A

92171-1459 92171-1481 92171-1486 130H0630 130J0612

CLAMP,HARNESS CLAMP,HEAD LAMP COUPLER CLAMP,HARNESS&CABLE BOLT-FLANGED,6X30 BOLT-FLANGED

1 1 1 1 2

1 1 1 1 2

BOLT-FLANGED,6X10 NUT-HEX WASHER-PLAIN,6MM

1 1 1

1 1 1

130B 130V0610 312 312H0600 411 411E0600

67

JUN.30,2004

This catalog covers:

’02 ’05 ZX1200-B1H/B2H/B3H/B4H Chassis

GRID NO.

G-14

This grid covers:

Chassis Electrical Equipment(1/2) Quantity-ZX1200

Ref. No.

Part No.

Description

Spec Code

’02 ’03 ’04 ’05 B1H B2H B3H B4H

11052 14091 21061 26006 26006A

11052-1830 14091-1499 21061-0001 26006-1006 26006-1068

BRACKET,FUSE COVER,JUNCTION BOX RECTIFIER FUSE,30A-G FUSE,10A-R

1 1 1 1 6

1 1 1 1 6

4

4

26006B 26006-1075 FUSE,15A 26011 26011-0036 WIRE-LEAD L- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - FR 26011A 26011-0037 WIRE-LEAD L - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - GE,UK,WV 26011B 26011-1730 WIRE-LEAD,BATTERY(+) 26011C 26011-1731 WIRE-LEAD,BATTERY(-)

1

1

1 1 1

1 1 1

26011D 26011E 26012 26021 26030

1 1 1 1 1

1 1 1 1 1

26030A 26030-1959 HARNESS,SUB 26031 26031-0134 HARNESS,MAIN L- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - FR 26031A 26031-0135 HARNESS,MAIN L - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - UK,WV 26031B 26031-0205 HARNESS,MAIN L- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - GE 27002 27002-1086 RELAY-ASSY

1

1

1

1

1

1

1 2

1 2

27002A 27003 27003A 49016 55020

1 1 1 1

1 1 1 1

1

1

55020A 55020-0116 GUARD,ECU L - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - FR,UK,WV 92009 92009-1197 SCREW,TAPPING,5X14 92015 92015-1367 NUT,FLANGED,6MM 92026 92026-1575 SPACER 92037 92037-1636 CLAMP,HARNESS,L=100

1 2 1 2 1

1 2 1 2 1

92072 92072A 92075 92152

1 5 1 2

1 5 1 2

68

26011-1762 26011-1772 26012-1334 26021-1106 26030-1779

27002-1101 27003-1418 27003-1419 49016-1177 55020-0115 L------

92072-1195 92072-1414 92075-1688 92152-1252

WIRE-LEAD,SUB WIRE-LEAD,(+),JUMP START BATTERY,YTX14-BS,12V 12AH JUNCTION BOX HARNESS,FR

RELAY-ASSY,TURN SIGNAL HORN,LH HORN,RH COVER-SEAL,FUSE GUARD,ECU - - - - - - - - - - - - - - - - - - - - - - - - FR,UK,WV

BAND,L=202 BAND DAMPER,JUNCTION BOX COLLAR

JUN.30,2004

This catalog covers:

’02 ’05 ZX1200-B1H/B2H/B3H/B4H Chassis

GRID NO.

H-3

This grid covers:

Chassis Electrical Equipment(2/2) Quantity-ZX1200

Ref. No.

Part No.

Description

Spec Code

’02 ’03 ’04 ’05 B1H B2H B3H B4H

92153

92153-0781 BOLT,5X12 L - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - FR,UK,WV 92161 92161-0180 DAMPER L - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - FR,UK,WV 92170 92170-1494 CLAMP,HARNESS 92171 92171-0375 CLAMP,HARNESS 92171A 92171-1256 CLAMP,HARNESS

4

4

1 1 1 1

1 1 1 1

92171B 92171C 92171D 92171E 92171F 130 130A 130B 312 411

69

92171-1269 92171-1371 92171-1459 92171-1481 92171-1486

CLAMP,HARNESS CLAMP,HARNESS CLAMP,HARNESS CLAMP,HEAD LAMP COUPLER CLAMP,HARNESS&CABLE

1 1 1 1 1

1 1 1 1 1

130H0630 130J0612 130V0610 312H0600 411E0600

BOLT-FLANGED,6X30 BOLT-FLANGED BOLT-FLANGED,6X10 NUT-HEX WASHER-PLAIN,6MM

1 2 1 1 1

1 2 1 1 1

JUN.30,2004

This catalog covers:

’02 ’05 ZX1200-B1H/B2H/B3H/B4H Chassis

GRID NO.

H-4

This grid covers:

Ignition Switch(B1H/B2H) Quantity-ZX1200

Ref. No.

Part No.

Description

Spec Code

’02 ’03 ’04 ’05 B1H B2H B3H B4H

11051 21007 27005 27008

BRACKET,SEAT LOCK ROTOR,LOCK,TANK CAP SWITCH-ASSY-IGNITION KEY-LOCK,BLANK

1 1 1 1

1 1 1 1

27010

11051-1370 21007-5042 27005-5114 27008-1189 (OPTION) 27010-1461

SWITCH,SIDE STAND

1

1

27010A 27016 27016A 27045 28012

27010-1479 27016-1115 27016-5261 27045-5103 28012-1077

SWITCH,REAR BRAKE LOCK-ASSY,SEAT STRIKER LOCK-ASSY,SEAT SWITCH-ASSY REFLECTOR-REFLEX

1 1 1 1 1

1 1 1 1 1

92144 92151 92151A 92210 120

92144-1753 92151-1216 92151-1911 92210-0007 120S0512

SPRING,REAR BRAKE SWITCH BOLT,FLANGED,6X30 BOLT,TORX,6X16 NUT,FLANGED,5MM BOLT-SOCKET

1 1 2 1 2

1 1 2 1 2

130J0612 220F0610 461L0600

BOLT-FLANGED SCREW-PAN-CROSS WASHER-SPRING

2 2 2

2 2 2

130 220 461

70

JUN.30,2004

This catalog covers:

’02 ’05 ZX1200-B1H/B2H/B3H/B4H Chassis

GRID NO.

H-5

This grid covers:

Ignition Switch(1/2)(B3H/B4H) Quantity-ZX1200

Ref. No.

Part No.

Description

Spec Code

’02 ’03 ’04 ’05 B1H B2H B3H B4H

11051

11051-1370 L-21007-5056 L-21181-0001 L-21183-0002 L-27005-5129 L--

21007 21181 21183 27005

BRACKET,SEAT LOCK -----------------------ROTOR,LOCK,TANK CAP -----------------------AMPLIFIER,IMMOBILIZER -----------------------ANTENNA,IMMOBILIZER -----------------------SWITCH-ASSY-IGNITION ------------------------

- - - - FR,UK,WV

1

1

- - - - FR,UK,WV

1

1

- - - - FR,UK,WV

1

1

- - - - FR,UK,WV

1

1

- - - - FR,UK,WV

1

1

1

1

1

1

1

1

1

1

1

1

- - - FR,UK,WV

1

1

- - - FR,UK,WV

1

1

- - - FR,UK,WV

1

1

- - - FR,UK,WV

1

1

- - - FR,UK,WV

1

1

FR,UK,WV

1

1

FR,UK,WV

1

1

FR,UK,WV

2

2

FR,UK,WV

2

2

FR,UK,WV

1

1

120S0512 BOLT-SOCKET L - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - FR,UK,WV

2

2

27008

27008-0029 KEY-LOCK,BLANK,IMMOBILIZER,SUB L - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - FR,UK,WV (OPTION) 27008A 27008-5004 MASTER KEY SET(BLANK),IMMOBI L - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - UK,WV 27008B 27008-5006 MASTER KEY SET(BLANK),IMMOBI L- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - FR 27010 27010-1461 SWITCH,SIDE STAND L - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - FR,UK,WV 27010A 27010-1479 SWITCH,REAR BRAKE L - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - FR,UK,WV 27016

27016-1115 L-27016A 27016-5310 L-27045 27045-5237 L-28012 28012-1077 L-56052 56052-0292 L--

LOCK-ASSY,SEAT STRIKER ------------------------LOCK-ASSY,SEAT ------------------------SWITCH-ASSY ------------------------REFLECTOR-REFLEX ------------------------MARK,IMMOBILIZER -------------------------

92144

SPRING,REAR BRAKE SWITCH ---------------------------BOLT,FLANGED,6X30 ---------------------------BOLT,TORX,6X16 ---------------------------SCREW,4X8 ---------------------------NUT,FLANGED,5MM ----------------------------

92144-1753 L-92151 92151-1216 L-92151A 92151-1911 L-92172 92172-0188 L-92210 92210-0007 L-120

71

JUN.30,2004

This catalog covers:

’02 ’05 ZX1200-B1H/B2H/B3H/B4H Chassis

GRID NO.

H-6

This grid covers:

Ignition Switch(2/2)(B3H/B4H) Quantity-ZX1200

Ref. No.

Part No.

Description

Spec Code

’02 ’03 ’04 ’05 B1H B2H B3H B4H

130

130J0612 BOLT-FLANGED L - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - FR,UK,WV 220F0610 SCREW-PAN-CROSS L - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - FR,UK,WV 461L0600 WASHER-SPRING L - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - FR,UK,WV

220 461

72

JUN.30,2004

2

2

2

2

2

2

This catalog covers:

’02 ’05 ZX1200-B1H/B2H/B3H/B4H Chassis

GRID NO.

H-7

This grid covers:

Ignition Switch(B3H/B4H)(GE) Quantity-ZX1200

Ref. No.

Part No.

Description

Spec Code

’02 ’03 ’04 ’05 B1H B2H B3H B4H

11051

11051-1370 L- - - - - 21007-5057 L- - - - - 27005-5130 L- - - - - 27008-0030 L- - - - - (OPTION) 27010-1461 L- - - - - -

21007 27005 27008 27010

BRACKET,SEAT LOCK -------------------ROTOR,LOCK,TANK CAP -------------------SWITCH-ASSY-IGNITION -------------------KEY-LOCK,BLANK --------------------

- - - - - - - - - - GE

1

1

- - - - - - - - - - GE

1

1

- - - - - - - - - - GE

1

1

- - - - - - - - - - GE

1

1

SWITCH,SIDE STAND - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - GE

1

1

- - - - - - - - GE

1

1

- - - - - - - - GE

1

1

- - - - - - - - GE

1

1

- - - - - - - - GE

1

1

- - - - - - - - GE

1

1

- - - - - - GE

1

1

- - - - - - GE

1

1

- - - - - - GE

2

2

- - - - - - GE

1

1

- - - - - - GE

2

2

2

2

2

2

2

2

27010A 27010-1479 L- - 27016 27016-1115 L- - 27016A 27016-5309 L- - 27045 27045-5231 L- - 28012 28012-1077 L- - -

SWITCH,REAR BRAKE ------------------------LOCK-ASSY,SEAT STRIKER ------------------------LOCK-ASSY,SEAT ------------------------SWITCH-ASSY ------------------------REFLECTOR-REFLEX -------------------------

92144

SPRING,REAR BRAKE SWITCH --------------------------BOLT,FLANGED,6X30 --------------------------BOLT,TORX,6X16 --------------------------NUT,FLANGED,5MM --------------------------BOLT-SOCKET ---------------------------

92144-1753 L- - 92151 92151-1216 L- - 92151A 92151-1911 L- - 92210 92210-0007 L- - 120 120S0512 L- - 130

130J0612 BOLT-FLANGED L- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - GE 220F0610 SCREW-PAN-CROSS L- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - GE 461L0600 WASHER-SPRING L- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - GE

220 461

73

JUN.30,2004

This catalog covers:

’02 ’05 ZX1200-B1H/B2H/B3H/B4H Chassis

GRID NO.

H-8

This grid covers:

Owner’s Tools Quantity-ZX1200

Ref. No.

Part No.

Description

Spec Code

’02 ’03 ’04 ’05 B1H B2H B3H B4H

52005 56007 56008 56019

52005-1142 GAUGE,AIR,350KPA/50PSI 56007-1427 TOOL-KIT 56008-006 BAG,TOOL 56019-108-218 PAINT,1/12L,P.M.BLACK L - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - FR,UK,WV 56019A 56019-108-234 PAINT,1/12L,P.RED L - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - FR,UK,WV

1 1 1

56019B 56019C 56019D 56019E 56019F

56019-108-235 56019-108-473 56019-108-474 56019-108-660 56019-108-7F

PAINT,1/12L,C.T.BLUE PAINT,1/12L,M.SILVER PAINT,1/12L,G.SILVER PAINT,1/12L,M.S.BLACK PAINT,1/12L,L.GREEN

1

56019G 56019H 92104 92106 92107

56019-108-723 56019-120 92104-1062 92106-1001 92107-1002

PAINT,1/12L,C.P.BLUE THREE BOND TB1211,HT/RS,WHITE GASKET-LIQUID,BLACK TB1215B GRIP-SCREW DRIVER TOOL-DRIVER,#3PHILLIPS

1 1 1 1

1 1 1 1

1 1 1 1

1 1 1 1 1

92107A 92110 92110A 92110B 92110C

92107-1052 92110-1015 92110-1038 92110-1045 92110-1132

TOOL-DRIVER,#2PHILLIPS&SLOT TOOL-WRENCH,ALLEN,5MM TOOL-WRENCH,OPEN END,10X12 TOOL-WRENCH,OPEN END,14X17 TOOL-WRENCH,BOX,16MM

1 1 1 1 1

1 1 1 1 1

1 1 1 1 1

1 1 1 1 1

92110D 92110E 92110F 92110G 92111

92110-1140 92110-1161 92110-1174 92110-3703 92111-1051

TOOL-WRENCH,ALLEN,3MM TOOL-WRENCH,BOX END,32MM TOOL-WRENCH,BOX,8MM TOOL-WRENCH,ALLEN,4MM TOOL-BAR,BOX END WRENCH

1 1 1 1 1

1 1 1 1 1

1 1 1 1 1

1 1 1 1 1

92112 92126 92127

92112-003 92126-001 92127-003

TOOL-PLIERS TOOL-WRENCH,OPEN END,8X10 TOOL-WRENCH,ALLEN,6MM

1 1 1

1 1 1

1 1 1

1 1 1

74

JUN.30,2004

1 1 1 1

1 1 1

1 1 1

1 1 1 1 1 1

This catalog covers:

’02 ’05 ZX1200-B1H/B2H/B3H/B4H Chassis

GRID NO.

H-9

This grid covers:

Labels Quantity-ZX1200

Ref. No.

Part No.

Description

Spec Code

’02 ’03 ’04 ’05 B1H B2H B3H B4H

56030 56031

56030-1211 LABEL,GASOLINE 56031-1441 LABEL-MANUAL,ENGLISH/FRENCH L - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - FR,WV L - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - FR,GE,WV 56033 56033-1201 LABEL-MANUAL,CHAIN 56033A 56033-1207 LABEL-MANUAL,JUMP START L - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - IS,UK,WV L - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - UK,WV L - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - GE,UK,WV 56033B 56033-1208 LABEL-MANUAL,JUMP START(FRENCH) L- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - FR 56033C 56033D 56070 59464

56033-1309 56033-1320 56070-1143 59464-0304 L- - - - - - 59464A 59464-1087 L- - - - - - -

75

LABEL-MANUAL,OIL&OIL FILTER LABEL-MANUAL,DAILY SAFETY LABEL,UNLEADED PETROL ONLY LABEL-ANTI TAMPERING - - - - - - - - - - - - - - - - - - - - - - - - - - - - - FR LABEL-ANTI TAMPERING - - - - - - - - - - - - - - - - - - - - - - - - - - - - - FR

JUN.30,2004

1

1

1

1

1

1

1

1

1 1

1 1

1

1

1 1 1

1

1

1

1 1 1

1 1 1

1 1 1

1 1 1

1

1

1

1

This catalog covers:

’02 ’05 ZX1200-B1H/B2H/B3H/B4H Chassis

GRID NO.

H-10

This grid covers:

Decals(Blue)(B1H) Quantity-ZX1200

Ref. No.

Part No.

Description

Spec Code

’02 ’03 ’04 ’05 B1H B2H B3H B4H

56051 56052 56052A 56052B 56052C

56051-1801 56052-1202 56052-1612 56052-1613 56052-1614

56052D 56052-1615

76

MARK,KLEEN MARK,K.KAWASAKI MARK,FUEL TANK COVER,KAWASAKI MARK,TAIL COVER,NINJA MARK,LWR COWLING,LH,ZX-12R

1 1 2 2 1

MARK,LWR COWLING,RH,ZX-12R

1

JUN.30,2004

This catalog covers:

’02 ’05 ZX1200-B1H/B2H/B3H/B4H Chassis

GRID NO.

H-11

This grid covers:

Decals(Red)(B1H)(FR,UK,WV) Quantity-ZX1200

Ref. No.

Part No.

Description

Spec Code

’02 ’03 ’04 ’05 B1H B2H B3H B4H

56051

56051-1801 L-56052 56052-1173 L-56052A 56052-1202 L-56052B 56052-1620 L-56052C 56052-1621 L--

MARK,KLEEN - - - - - - - - - - - - - - - - - - - - - - - - - - - - FR,UK,WV MARK,FUEL TANK COVER,KAWASAKI - - - - - - - - - - - - - - - - - - - - - - - - - - - - FR,UK,WV MARK,K.KAWASAKI - - - - - - - - - - - - - - - - - - - - - - - - - - - - FR,UK,WV MARK,TAIL COVER,NINJA - - - - - - - - - - - - - - - - - - - - - - - - - - - - FR,UK,WV MARK,LWR COWLING,LH,ZX-12R - - - - - - - - - - - - - - - - - - - - - - - - - - - - FR,UK,WV

56052D 56052-1622 MARK,LWR COWLING,RH,ZX-12R L - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - FR,UK,WV

77

JUN.30,2004

1 2 1 2 1 1

This catalog covers:

’02 ’05 ZX1200-B1H/B2H/B3H/B4H Chassis

GRID NO.

H-12

This grid covers:

Decals(Black)(B1H/B2H)(FR,UK,WV) Quantity-ZX1200

Ref. No.

Part No.

Description

Spec Code

’02 ’03 ’04 ’05 B1H B2H B3H B4H

56051

56051-1801 L-56052 56052-1202 L-56052A 56052-1612 L-56052B 56052-1617 L-56052C 56052-1618 L--

MARK,KLEEN - - - - - - - - - - - - - - - - - - - - - - - - - - - - FR,UK,WV MARK,K.KAWASAKI - - - - - - - - - - - - - - - - - - - - - - - - - - - - FR,UK,WV MARK,FUEL TANK COVER,KAWASAKI - - - - - - - - - - - - - - - - - - - - - - - - - - - - FR,UK,WV MARK,TAIL COVER,NINJA - - - - - - - - - - - - - - - - - - - - - - - - - - - - FR,UK,WV MARK,LWR COWLING,LH,ZX-12R - - - - - - - - - - - - - - - - - - - - - - - - - - - - FR,UK,WV

56052D 56052-1619 MARK,LWR COWLING,RH,ZX-12R L - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - FR,UK,WV

78

JUN.30,2004

1 1 1 1 2 2 2 2 1 1 1 1

This catalog covers:

’02 ’05 ZX1200-B1H/B2H/B3H/B4H Chassis

GRID NO.

H-13

This grid covers:

Decals(Green)(B2H) Quantity-ZX1200

Ref. No.

Part No.

Description

Spec Code

’02 ’03 ’04 ’05 B1H B2H B3H B4H

56051 56052 56052A 56052B 56052C

56051-1801 56052-0022 56052-1202 56052-1839 56052-1840

56052D 56052-1841

79

MARK,KLEEN MARK,FUEL TANK COVER,KAWASAKI MARK,K.KAWASAKI MARK,SIDE COVER,NINJA MARK,LWR COWLING,LH,ZX-12R

1 2 1 2 1

MARK,LWR COWLING,RH,ZX-12R

1

JUN.30,2004

This catalog covers:

’02 ’05 ZX1200-B1H/B2H/B3H/B4H Chassis

GRID NO.

H-14

This grid covers:

Decals(Silver)(B2H) Quantity-ZX1200

Ref. No.

Part No.

Description

Spec Code

’02 ’03 ’04 ’05 B1H B2H B3H B4H

56051 56052 56052A 56052B 56052C

56051-1801 56052-0022 56052-1202 56052-1845 56052-1846

56052D 56052-1847

80

MARK,KLEEN MARK,FUEL TANK COVER,KAWASAKI MARK,K.KAWASAKI MARK,SIDE COVER,NINJA MARK,LWR COWLING,LH,ZX-12R

1 2 1 2 1

MARK,LWR COWLING,RH,ZX-12R

1

JUN.30,2004

This catalog covers:

’02 ’05 ZX1200-B1H/B2H/B3H/B4H Chassis

GRID NO.

I-3

This grid covers:

Decals(Silver)(B3H) Quantity-ZX1200

Ref. No.

Part No.

Description

Spec Code

’02 ’03 ’04 ’05 B1H B2H B3H B4H

56052 56052A 56052B 56052C 56052D

81

56052-0213 56052-0214 56052-0215 56052-0216 56052-1202

MARK,FUEL TANK,KAWASAKI MARK,LWR COWLING,NINJA MARK,LWR COWLING,LH,ZX-12R MARK,LWR COWLING,RH,ZX-12R MARK,K.KAWASAKI

JUN.30,2004

2 2 1 1 1

This catalog covers:

’02 ’05 ZX1200-B1H/B2H/B3H/B4H Chassis

GRID NO.

I-4

This grid covers:

Decals(Black)(B3H/B4H) Quantity-ZX1200

Ref. No.

Part No.

Description

Spec Code

’02 ’03 ’04 ’05 B1H B2H B3H B4H

56052 56052A 56052B 56052C 56052D

82

56052-0163 56052-0208 56052-0211 56052-0212 56052-1202

MARK,NINJA MARK,FUEL TANK,KAWASAKI MARK,LWR COWLING,LH,ZX-12R MARK,LWR COWLING,RH,ZX-12R MARK,K.KAWASAKI

JUN.30,2004

2 2 1 1 1

2 2 1 1 1

This catalog covers:

’02 ’05 ZX1200-B1H/B2H/B3H/B4H Chassis

GRID NO.

I-5

This grid covers:

Decals(Blue)(B4H) Quantity-ZX1200

Ref. No.

Part No.

Description

Spec Code

’02 ’03 ’04 ’05 B1H B2H B3H B4H

56052 56052A 56052B 56052C 56052D

83

56052-0208 56052-0490 56052-0491 56052-0492 56052-1202

MARK,FUEL TANK,KAWASAKI MARK,TAIL COVER,NINJA MARK,LWR COWLING,LH,ZX-12R MARK,LWR COWLING,RH,ZX-12R MARK,K.KAWASAKI

JUN.30,2004

2 2 1 1 1

This catalog covers:

’02 ’05 ZX1200-B1H/B2H/B3H/B4H Chassis

GRID NO.

I-6

This grid covers:

Cowling Quantity-ZX1200

Ref. No.

Part No.

Description

Spec Code

’02 ’03 ’04 ’05 B1H B2H B3H B4H

11052 14091 39154 39184

11052-1657 BRACKET 14091-1211 COVER,UNDER BRACKET 39154-5018 WINDSHIELD 39184-0002 BRACKET-ASSY,MIRROR&METER L - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - FR,UK,WV 39184A 39184-1089 BRACKET-ASSY,MIRROR&METER L- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - GE 55028

2 1 1

2 1 1

1

1

2 1 1

2 1 1

1

1

1

1

55028B 55028C 55028D

55028-1425-218 COWLING,UPP,P.M.BLACK L - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - FR,UK,WV 55028-1425-234 COWLING,UPP,P.RED L - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - FR,UK,WV 55028-1425-235 COWLING,UPP,C.T.BLUE 55028-1425-473 COWLING,UPP,M.SILVER 55028-1425-474 COWLING,UPP,G.SILVER

55028E 55028F 55028G 55028H 55028I

55028-1425-660 55028-1425-7F 55028-1425-723 55028-1426-263 55028-1434-263

COWLING,UPP,M.S.BLACK COWLING,UPP,L.GREEN COWLING,UPP,C.P.BLUE COWLING,DUCT,M.F.C.GRAY COWLING,INNER,LH,FR,M.F.C.GRAY

1 1

1 1

1 1

1 1 1

55028J 55028K 55028L 56001 56001A

55028-1435-263 55028-1436-263 55028-1437-263 56001-1574 56001-1575

COWLING,INNER,LH,RR,M.F.C.GRAY COWLING,INNER,RH,FR,M.F.C.GRAY COWLING,INNER,RH,RR,M.F.C.GRAY MIRROR-ASSY,LH MIRROR-ASSY,RH

1 1 1 1 1

1 1 1 1 1

1 1 1 1 1

1 1 1 1 1

92009 92009A 92015 92015A 92039

92009-1661 92009-1909 92015-1174 92015-1757 92039-1227

SCREW,6X10 SCREW,5X16 NUT,CAP,8MM,BLACK NUT,WELL,5MM RIVET

2 21 2 19 2

2 21 2 19 2

2 21 2 19 2

2 21 2 19 2

92039A 92066 92160 92200 92210

92039-1286 92066-1576 92160-1278 92200-1480 92210-0003

RIVET PLUG DAMPER WASHER,NYLON,5.3X11.5X0.5 NUT,CAP,6MM

2 2 2 21 4

2 2 2 21 4

2 2 2 21 4

2 2 2 21 4

130J0840

BOLT-FLANGED,8X40

2

2

2

2

55028A

130

84

JUN.30,2004

1 1 1 1 1 1 1 1

This catalog covers:

’02 ’05 ZX1200-B1H/B2H/B3H/B4H Chassis

GRID NO.

I-7

This grid covers:

Cowling Lowers(1/2)(B1H/B2H) Quantity-ZX1200

Ref. No.

Part No.

Description

Spec Code

’02 ’03 ’04 ’05 B1H B2H B3H B4H

11051 11051A 11051B 11051C 11052

11051-1365 11051-1368 11051-1369 11051-1878 11052-1829

13070

13070B 13070C 13070D

13070-1341-218 GUIDE,WING,P.M.BLACK L - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - FR,UK,WV 13070-1341-234 GUIDE,WING,P.RED L - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - FR,UK,WV 13070-1341-235 GUIDE,WING,C.T.BLUE 13070-1341-473 GUIDE,WING,M.SILVER 13070-1341-7F GUIDE,WING,L.GREEN

14091 39156 39156A 39156B 55028

14091-1272 39156-1716 39156-1717 39156-1718 55028-1427-243

13070A

BRACKET,LWR BRACKET,LWR BRACKET,LWR BRACKET,LWR BRACKET,LWR

COWLING,LH,UPP COWLING,LH&RH,RR COWLING,RH,UPP COWLING,LWR,CNT COWLING,LH,LWR

COVER PAD,LWR COWLING,LH,FR PAD,LWR COWLING,LH,UPP PAD,LWR COWLING,RH,FR COWLING,LWR,LH,BLUE/GRAY

55028A 55028-1427-454 COWLING,LWR,LH,GRAY/RED L - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - FR,UK,WV 55028B 55028-1427-455 COWLING,LWR,LH,BLACK/GOLD L - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - FR,UK,WV 55028C 55028-1427-473 COWLING,LWR,LH,M.SILVER 55028D 55028-1427-7F COWLING,LWR,LH,L.GREEN 55028E 55028-1428-243 COWLING,LWR,RH,BLUE/GRAY 55028F 55028-1428-454 COWLING,LWR,RH,GRAY/RED L - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - FR,UK,WV 55028G 55028-1428-455 COWLING,LWR,RH,BLACK/GOLD L - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - FR,UK,WV 55028H 55028-1428-473 COWLING,LWR,RH,M.SILVER 55028I 55028-1428-7F COWLING,LWR,RH,L.GREEN 55028J 55028-1429 COWLING,FR,LH

1 1 1 1 1

1 1 1 1 1 2

2 2 2 2 2 1 1 1 1 1

1 1 1 1

1 1 1 1 1 1 1 1 1 1

1 1 1

55028K 55028L 92009 92009A 92015

55028-1430 55028-1431 92009-1909 92009-1975 92015-1569

COWLING,FR,RH COWLING,FR,LWR SCREW,5X16 SCREW,5X14 NUT,5MM

1 1 12 4 6

1 1 12 4 6

92015A 92071 92075 92143 92150

92015-1573 92071-056 92075-1634 92143-1226 92150-1553

NUT,5MM GROMMET DAMPER COLLAR,BLACK BOLT,SOCKET,6X18

2 4 4 4 4

2 4 4 4 4

85

JUN.30,2004

This catalog covers:

’02 ’05 ZX1200-B1H/B2H/B3H/B4H Chassis

GRID NO.

I-8

This grid covers:

Cowling Lowers(2/2)(B1H/B2H) Quantity-ZX1200

Ref. No.

Part No.

Description

Spec Code

’02 ’03 ’04 ’05 B1H B2H B3H B4H

92171 92200 130 130A

86

92171-1280 92200-1480 130S0610 130V0610

CLAMP WASHER,NYLON,5.3X11.5X0.5 BOLT-FLANGED BOLT-FLANGED,6X10

JUN.30,2004

1 12 1 4

1 12 1 4

This catalog covers:

’02 ’05 ZX1200-B1H/B2H/B3H/B4H Chassis

GRID NO.

I-9

This grid covers:

Cowling Lowers(B3H/B4H) Quantity-ZX1200

Ref. No.

Part No.

Description

Spec Code

’02 ’03 ’04 ’05 B1H B2H B3H B4H

11051 11051A 11051B 11051C 11052

11051-1365 11051-1368 11051-1369 11051-1878 11052-1829

BRACKET,LWR BRACKET,LWR BRACKET,LWR BRACKET,LWR BRACKET,LWR

13070 13070A 13070B 14091 39156

13070-1341-474 13070-1341-660 13070-1341-723 14091-1272 39156-1716

GUIDE,WING,G.SILVER GUIDE,WING,M.S.BLACK GUIDE,WING,C.P.BLUE COVER PAD,LWR COWLING,LH,FR

2 2

39156A 39156B 55028 55028A 55028B

39156-1717 39156-1718 55028-1427-474 55028-1427-660 55028-1427-723

PAD,LWR COWLING,LH,UPP PAD,LWR COWLING,RH,FR COWLING,LWR,LH,G.SILVER COWLING,LWR,LH,M.S.BLACK COWLING,LWR,LH,C.P.BLUE

1 1 1 1

55028C 55028D 55028E 55028F 55028G

55028-1428-474 55028-1428-660 55028-1428-723 55028-1429 55028-1430

COWLING,LWR,RH,G.SILVER COWLING,LWR,RH,M.S.BLACK COWLING,LWR,RH,C.P.BLUE COWLING,FR,LH COWLING,FR,RH

1 1

55028H 92009 92009A 92015 92015A

55028-1431 92009-1909 92009-1975 92015-1569 92015-1573

92071 92075 92143 92150 92171

92071-056 92075-1634 92143-1226 92150-1553 92171-1280

92200 92200-1480 130 130S0610 130A 130V0610

87

COWLING,LH,UPP COWLING,LH&RH,RR COWLING,RH,UPP COWLING,LWR,CNT COWLING,LH,LWR

1 1 1 1 1

1 1

1 1 1 1 1

2 1 1 1 1 1

1 1

1 1 1

COWLING,FR,LWR SCREW,5X16 SCREW,5X14 NUT,5MM NUT,5MM

1 12 4 6 2

1 12 4 6 2

GROMMET DAMPER COLLAR,BLACK BOLT,SOCKET,6X18 CLAMP

4 4 4 4 1

4 4 4 4 1

12 1 4

12 1 4

WASHER,NYLON,5.3X11.5X0.5 BOLT-FLANGED BOLT-FLANGED,6X10

JUN.30,2004

This catalog covers:

’02 ’05 ZX1200-B1H/B2H/B3H/B4H Chassis

GRID NO.

I-10

This grid covers:

Manual Quantity-ZX1200

Ref. No.

Part No.

Description

Spec Code

’02 ’03 ’04 ’05 B1H B2H B3H B4H

99976 99976A 99986 99986A

88

99976-1152 99976-1211 99986-1204 99986-1249

OWNER’S OWNER’S OWNER’S OWNER’S

MANUAL,MULTI MANUAL,MULTI MANUAL,ENGLISH MANUAL,ENGLISH

JUN.30,2004

1 1 1 1

GRID NO.

This catalog covers:

L-11

’02 ’05 ZX1200-B1H/B2H/B3H/B4H Part No.

Grid No.

Part No.

Grid No.

Part No.

Grid No.

This grid covers:

Numerical Parts Index Part No.

Grid No.

Part No.

Grid No.

Part No.

Grid No.

11004-1369 11005-1970 11008-0036 11008-1419 11009-1127 11009-1127 11009-1145 11009-1461 11009-1754 11009-1754

.................B-3 .................B-5 .................B-3 .................B-3 ...............F-11 ...............F-12 .................D-8 .................C-6 .................F-5 .................F-6

11060-1910 11060-1911 11060-1952 11060-1952 11061-0090 11061-0105 11061-1087 11061-1095 11061-1109 11065-0007

.................C-9 .................C-9 ...............F-13 ................ G-3 .................B-4 .................B-4 .................C-9 .................B-9 ...............C-13 ...............F-11

13070-1341-235 ...........I-7 13070-1341-473 ...........I-7 13070-1341-474 ...........I-9 13070-1341-660 ...........I-9 13070-1341-723 ...........I-9 13070-1341-7F .............I-7 13087-1183 ...............B-14 13088-1131 ...............B-14 13088-1140 ...............B-14 13088-1143 ...............B-14

130V0616 ....................E-9 130Y0610 ....................B-5 130Z0650 ....................B-3 13102-1158 ...............B-14 13107-1416 ...............B-11 13107-1417 ...............B-11 13107-1419 .................D-4 13107-1422 .................D-7 13127-1274 .................C-3 13128-1237 .................C-3

132H0612 ...................C-7 132J0612 ....................E-6 132J0616 ....................E-5 132J0830 ....................D-9 132Y0614 ................... C-7 132Y0616 ................... C-7 14001-1295 .................C-6 14013-1004 .................C-6 14014-1140 .................C-6 14026-1266 .................C-9

16085-1324 16085-1326 16085-1328 16085-1343 16097-0002 16115-1009 16126-1140 16126-1381 16126-1381 16126-1409

...............B-13 .................D-4 .................D-7 .................D-7 .................D-4 .................C-9 ...............E-11 ...............F-11 ...............F-12 .................B-6

11009-1840 11012-1084 11012-1592 11012-1758 11013-0005 11029-1018 11051-1334 11051-1365 11051-1365 11051-1368

.................B-9 .................D-8 .................E-5 .................B-4 .................B-7 .................B-6 .................C-6 ..................I-7 ..................I-9 ..................I-7

11065-0046 11065-1088 11065-1088 11065-1129 11065-1129 11065-1130 11065-1130 11065-1179 11065-1179 11065-1240

...............F-12 .................B-6 .................B-7 .................B-6 .................B-7 .................B-6 .................B-7 ...............F-13 ................ G-3 ...............F-11

13089-1123 ...............B-14 13089-1124 ...............B-14 13089-1125 ...............B-14 13091-1041 ...............B-14 13091-1624 ...............F-10 13095-1404 ...............B-14 130G0512 ...................D-6 130G0835 ................. F-11 130G0835 ................. F-12 130H0630 .................G-13

13140-1290 13140-1291 13144-1308 13145-1090 13151-0014 13151-1090 13159-1052 13161-1283 13168-1516 13168-1671

.................C-4 .................C-4 .................C-3 .................C-4 .................C-4 .................C-4 .................F-7 .................C-5 ...............F-10 ...............B-13

14031-1404 14032-1498 14037-1298 14041-1170 14069-1051 14069-1051 14069-1065 14069-1065 14073-0042 14073-0063

.................C-9 .................C-9 .................B-8 .................D-8 .................B-6 .................B-7 ...............F-13 ................ G-3 ...............C-12 ...............C-12

16126-1437 16130-1058 16142-0016 16142-1157 16142-1168 16149-1119 16149-1119 16154-1133 16160-1324 16163-0043

.................B-7 .................D-4 .................D-4 .................D-4 .................D-4 ...............F-13 ................ G-3 .................D-4 .................D-4 ...............C-12

11051-1368 11051-1369 11051-1369 11051-1370 11051-1370 11051-1370 11051-1377 11051-1378 11051-1435 11051-1479

..................I-9 ..................I-7 ..................I-9 .................H-4 .................H-5 .................H-7 .................E-5 .................F-7 .................D-8 .................F-4

12004-1154 12005-1319 12009-1058 12011-1051 12021-1119 12021-1129 12032-1065 12048-1189 12053-1432 12053-1433

...............B-10 ...............B-10 ...............B-10 ...............B-10 .................B-4 .................B-4 ...............B-10 ...............B-11 ...............B-11 ...............B-11

130H0630 ...................H-3 130J0610 .................... F-7 130J0612 .................... F-4 130J0612 ..................G-13 130J0612 ....................H-3 130J0612 ....................H-4 130J0612 ....................H-6 130J0612 ....................H-7 130J0616 .................... F-7 130J0620 .................. F-14

13187-1084 13194-1111 13216-1183 13234-1114 13234-1116 13236-0065 13236-1307 13236-1337 13239-1208 13242-1348

...............B-14 .................D-7 .................D-4 .................D-7 ...............B-13 ...............C-12 .................C-5 .................F-4 .................C-4 .................C-5

14073-1746 14073-1748 14073-1750 14073-1784 14073-1811 14073-1812 14079-0009 14091-0228 14091-0286 14091-1126

...............C-11 .................B-8 .................B-8 ...............C-11 .................B-8 .................B-8 .................D-7 .................B-4 ...............C-12 .................B-4

16163-1118 ...............C-11 16165-1001 ...............F-13 16165-1001 ................ G-3 18090-1995 .................B-9 18091-0224 .................B-9 180H0614 ................. E-14 21003-0011 .................D-5 21003-0017 .................D-5 21007-0018 .................D-6 21007-1356 .................D-6

11051-1503 11051-1660 11051-1660 11051-1878 11051-1878 11051-1912 11051-1933 11052-1182 11052-1542 11052-1657

.............. G-10 ...............C-14 .................D-3 ..................I-7 ..................I-9 .................E-6 .................C-9 .................B-8 .................B-3 ..................I-6

12053-1434 .................C-9 12053-1450 ...............B-11 120R0610 ................... B-9 120S0510 ................... D-7 120S0512 ..................F-14 120S0512 ...................G-4 120S0512 ................... H-4 120S0512 ................... H-5 120S0512 ................... H-7 120S0620 ..................F-10

130J0620 130J0620 130J0625 130J0625 130J0625 130J0625 130J0630 130J0630 130J0640 130J0840

13242-1363 .................C-5 13251-1142-KK .........B-12 13260-1828 .................C-3 13260-1831 .................C-3 13260-1837 .................C-3 13260-1938 .................C-3 13260-1940 .................C-3 13260-1943 .................C-3 13260-1944 .................C-3 13260-1945 .................C-3

14091-1129 14091-1145 14091-1145 14091-1211 14091-1238 14091-1272 14091-1272 14091-1288 14091-1446 14091-1499

.................C-9 ...............F-13 ................ G-3 ..................I-6 .................E-5 ..................I-7 ..................I-9 .................E-5 .................C-9 .............. G-12

21007-1378 21007-1419 21007-5042 21007-5056 21007-5057 21040-0001 21050-1195 21061-0001 21066-0007 21066-1119

.................D-6 .................D-6 .................H-4 .................H-5 .................H-7 .................D-7 .................D-5 .............. G-14 .................D-5 .................D-5

11052-1829 11052-1829 11052-1830 11052-1830 11053-1283 11060-1826 11060-1905 11060-1906 11060-1907 11060-1909

..................I-7 ..................I-9 .............. G-12 .............. G-14 .................C-9 .............. G-11 .................B-4 .................B-4 .................B-5 ...............C-10

120Z0640 ....................D-5 13001-1596 .................B-5 13002-1131 .................B-5 13008-1196 .................B-5 13031-1492 ...............B-12 13041-1125 ...............B-13 13042-1006 ...............F-10 13061-1687 .................D-6 13070-1341-218 ...........I-7 13070-1341-234 ...........I-7

130L0610 ....................F-7 130L0635 ....................B-6 130L0635 ....................B-7 130L0635 ....................D-5 130S0610 .....................I-8 130S0610 .....................I-9 130V0610 .................G-13 130V0610 ................... H-3 130V0610 .....................I-8 130V0610 .....................I-9

13260-1946 13260-1947 13271-1228 13271-1229 13271-1231 13271-1639 13280-1160 13280-1263 13280-1274 13280-1274

14091-1499 14091-1503 16007-1163 16014-0002 16021-0009 16065-1377 16073-1121 16073-1121 16073-1123 16073-3707

.............. G-14 ................ G-6 ...............B-10 ...............C-12 ...............C-12 .................B-3 ...............C-14 .................D-3 ...............C-11 ...............C-12

21163-1302 21169-1058 21171-1265 21171-1286 21175-0028 21175-0035 21175-0036 21175-1087 21175-1091 21176-1077

.................D-7 .................D-7 .................D-6 .................D-6 .................D-3 .................D-3 .................D-3 ...............C-14 ...............C-14 .................D-6

.................... F-7 ....................G-4 .................... E-5 .................... F-4 ....................G-5 ....................G-9 .................. F-14 ....................G-4 .................... E-9 ......................I-6

.................C-3 .................C-3 .................C-6 .................C-9 .................D-7 .................D-7 ...............F-10 .................D-7 ...............C-14 .................D-3

GRID NO.

This catalog covers:

L-12

’02 ’05 ZX1200-B1H/B2H/B3H/B4H Part No.

Grid No.

Part No.

Grid No.

Part No.

Grid No.

This grid covers:

Numerical Parts Index Part No.

Grid No.

Part No.

Grid No.

Part No.

Grid No.

21176-1095 ...............C-14 21176-1095 .................D-3 21176-1097 ...............C-14 21176-1097 .................D-3 21176-1098 ...............C-14 21176-1098 .................D-3 21176-1106 .................C-6 21181-0001 .................H-5 21183-0002 .................H-5 220C0522 ..................F-10

26011-1772 26011-1773 26011-1774 26011-1775 26011-1775 26012-1334 26012-1334 26021-1105 26021-1106 26021-1106

.............. G-14 .............. G-12 .............. G-12 ...............C-11 .............. G-12 .............. G-12 .............. G-14 .............. G-12 .............. G-12 .............. G-14

27010-1446 27010-1447 27010-1461 27010-1461 27010-1461 27010-1479 27010-1479 27010-1479 27016-1115 27016-1115

.................D-7 ...............F-10 .................H-4 .................H-5 .................H-7 .................H-4 .................H-5 .................H-7 .................H-4 .................H-5

32160-1778-8F ........... E-3 32190-1248 .................E-4 32190-1310 .................E-4 33001-0053-8F ........... E-6 33001-1620-8F ........... E-6 33001-1620-TX ...........E-6 33032-1193 .................E-6 33040-1114 .................E-6 33040-1180 .................E-6 34024-1373-8F ......... E-10

39062-1791 39062-1792 39062-1794 39062-1795 39062-1807 39062-1862 39062-1863 39067-1068 39076-1074 39111-1166

...............D-10 .................D-8 .................D-8 .................D-8 .................D-8 .................D-8 .................D-8 ...............D-10 .................D-7 .................C-5

41073-1652-KZ .........E-12 41073-1652-R2 .........E-12 41073-1652-V5 ......... E-12 41073-1681-457 ........E-13 41073-1681-CJ ......... E-13 41073-1681-GE ........ E-13 41073-1681-KZ .........E-13 41073-1681-R2 .........E-13 41073-1681-V5 ......... E-13 41075-1014 ...............E-11

220C0525 ..................F-10 220C0535 ..................F-10 220C0545 ..................F-10 220D0510 .................C-11 220F0610 ....................H-4 220F0610 ....................H-6 220F0610 ....................H-7 224C0408 .................G-11 23007-1418 ................ G-9 23007-1420 ................ G-9

26030-1672 26030-1672 26030-1779 26030-1779 26030-1930 26030-1938 26030-1942 26030-1944 26030-1959 26030-1959

...............C-11 ...............C-12 .............. G-12 .............. G-14 ...............C-14 .............. G-12 .............. G-12 .............. G-12 .............. G-12 .............. G-14

27016-1115 27016-5261 27016-5309 27016-5310 27034-1073 27034-1073 27045-5103 27045-5231 27045-5237 28011-0020

.................H-7 .................H-4 .................H-7 .................H-5 ...............C-14 .................D-3 .................H-4 .................H-7 .................H-5 ................ G-6

34028-1428 .................E-8 34028-1429 .................E-8 34028-1430 .................E-8 34028-1480 .................E-8 34028-1481 .................E-8 35004-1454-218 ..........E-9 35004-1454-234 ..........E-9 35004-1454-235 ..........E-9 35004-1454-473 ..........E-9 35004-1454-474 ..........E-9

39111-1177 39154-5018 39156-1627 39156-1627 39156-1628 39156-1628 39156-1649 39156-1650 39156-1688 39156-1688

.................E-7 ..................I-6 ...............F-13 ................ G-3 ...............F-13 ................ G-3 .................E-5 .................E-5 ...............F-13 ................ G-3

41075-1015 ...............E-11 41075-1016 ...............E-11 41080-0001-488 ..........F-6 41080-0053 .................F-9 41080-1468-A4 ........... F-5 41080-1469-CL ...........F-8 411E0600 .................G-13 411E0600 ................... H-3 411S0600 ....................B-9 42033-1203 ...............E-13

23007-1421 ................ G-9 23008-1364 .............. G-10 23008-1615 ................ G-9 23025-1289 .............. G-10 23037-1392 .............. G-11 23040-1284 .............. G-11 23048-1168 .............. G-11 23051-1207 .............. G-11 23051-1248 .............. G-11 236C0410 ..................F-10

26031-0134 26031-0135 26031-0137 26031-0205 26031-1056 27002-1062 27002-1062 27002-1086 27002-1086 27002-1101

.............. G-14 .............. G-14 .................D-3 .............. G-14 .............. G-12 ...............C-14 .................D-3 .............. G-12 .............. G-14 .............. G-12

28011-0021 ................ G-6 28011-1222 ................ G-6 28011-1223 ................ G-6 28012-1077 .................H-4 28012-1077 .................H-5 28012-1077 .................H-7 31009-1056 .................E-5 31064-0019 ...............C-12 31064-0020 ...............C-12 312H0600 .................G-13

35004-1454-660 ..........E-9 35004-1454-723 ..........E-9 35004-1454-7F ........... E-9 35023-1581 .................E-9 35023-1585 .................E-9 35063-0062-458 ..........E-5 35063-0063-458 ..........E-5 35063-0068-458 ..........E-5 35063-0069-458 ..........E-5 35063-1058 .................D-8

39156-1689 39156-1689 39156-1690 39156-1690 39156-1691 39156-1691 39156-1695 39156-1695 39156-1716 39156-1716

...............F-13 ................ G-3 ...............F-13 ................ G-3 ...............F-13 ................ G-3 ...............F-13 ................ G-3 ..................I-7 ..................I-9

42036-1279 42036-1312 42036-1342 42036-1344 42036-1360 42041-1523 43001-1421 43010-1055 43015-0011 43015-1648

...............E-13 .................E-6 .................E-7 .................E-7 .................E-7 ...............E-13 ...............E-14 .................F-7 .................F-4 .................F-4

25009-004 .................. G-6 25023-1262 ................ G-6 25023-1263 ................ G-6 26006-1006 .................D-7 26006-1006 .............. G-12 26006-1006 .............. G-14 26006-1068 .............. G-12 26006-1068 .............. G-14 26006-1075 .............. G-12 26006-1075 .............. G-14

27002-1101 27003-1418 27003-1418 27003-1419 27003-1419 27005-5114 27005-5129 27005-5130 27008-0029 27008-0030

.............. G-14 .............. G-12 .............. G-14 .............. G-12 .............. G-14 .................H-4 .................H-5 .................H-7 .................H-5 .................H-7

312H0600 ...................H-3 315G1000 ...................E-3 318G0800 ...................E-6 32037-0013 .................E-5 32037-1800 .................E-5 32043-1472 ...............E-10 32052-1500 ...............F-13 32052-1500 ................ G-3 32065-1358 .................E-9 32085-0046 .................E-8

35063-1062 .................E-5 35063-1064 .................E-5 35063-1065 .................E-5 35063-1236 .................E-5 36001-1670-8F ........... E-5 36014-1237 ................ G-8 36040-1053-218 .........G-8 36040-1053-234 .........G-8 36040-1053-235 .........G-8 36040-1053-473 .........G-8

39156-1717 39156-1717 39156-1718 39156-1718 39162-1091 39178-0015 39178-1336 39184-0002 39184-1089 39192-1128

..................I-7 ..................I-9 ..................I-7 ..................I-9 .................B-6 .................B-9 .................B-9 ..................I-6 ..................I-6 .................D-4

43015-1649 43020-1054 43020-1057 43020-1111 43020-1111 43022-1010 43026-1051 43026-1076 43027-1051 43027-1055

.................F-7 .................F-4 .................F-7 .................F-8 .................F-9 .................F-4 .................F-7 .................F-4 .................F-7 .................F-4

26011-0036 26011-0037 26011-1730 26011-1730 26011-1731 26011-1731 26011-1749 26011-1762 26011-1762 26011-1772

27008-1189 27008-5004 27008-5006 27010-0025 27010-1094 27010-1170 27010-1313 27010-1426 27010-1426 27010-1443

.................H-4 .................H-5 .................H-5 .................F-4 ...............F-10 .................F-4 .................C-6 ...............C-14 .................D-3 .................D-8

32085-1496 .................E-8 32085-1507 ...............F-13 32085-1507 ................ G-3 32098-1131 .................E-5 32099-1193 ...............F-10 32099-1213 .................C-9 32144-0003 ...............C-12 32152-1544 .................B-4 32153-1139 .................C-6 32160-1774-8F ........... E-3

36040-1053-474 .........G-8 36040-1053-660 .........G-8 36040-1053-723 .........G-8 36040-1053-7F ...........G-8 39007-0003 .................E-7 39007-1302 .................E-7 39061-1304 .................D-8 39062-0063 .................D-8 39062-1719 .................D-8 39062-1790 ...............D-10

39192-1129 .................D-8 39193-1063 .................C-6 39193-1064 .................C-6 41009-1402 ...............E-11 41009-1403 ...............E-11 41068-1416 ...............E-13 41068-1426 ...............E-12 41073-1652-457 ........E-12 41073-1652-CJ .........E-12 41073-1652-GE ........ E-12

.............. G-14 .............. G-14 .............. G-12 .............. G-14 .............. G-12 .............. G-14 .................D-7 .............. G-12 .............. G-14 .............. G-12

43028-1057 .................F-7 43028-1058 .................F-4 43034-1053 .................F-4 43034-1158 .................F-8 43034-1158 .................F-9 43041-1708-8Q ...........F-8 43041-1857-8Q ...........F-5 43041-1858-8Q ...........F-5 43045-007 ...................F-5 43048-0004 .................F-6

GRID NO.

This catalog covers:

L-13

’02 ’05 ZX1200-B1H/B2H/B3H/B4H Part No.

Grid No.

Part No.

Grid No.

Part No.

Grid No.

This grid covers:

Numerical Parts Index Part No.

Grid No.

Part No.

Grid No.

Part No.

Grid No.

...............F-11 ...............F-11 ...............F-11 ...............F-12 ...............F-11 ...............F-12 ...............F-12 ...............F-11 ...............F-12 ...............F-11

49016-1177 49016-1209 49016-1214 49033-0003 49033-1056 49034-1142 49040-1077 49047-1103 49054-1067 49056-0007

.............. G-14 ................ G-9 .................D-8 ...............C-12 ...............C-11 ...............C-10 ...............C-13 .................C-4 .................D-8 ...............C-12

53065-1051-234 .........G-5 53065-1051-235 .........G-5 53065-1051-473 .........G-5 53065-1051-474 .........G-5 53065-1051-660 .........G-5 53065-1051-723 .........G-5 53065-1051-7F ...........G-5 54010-1117 ................ G-7 54011-1398 ................ G-7 54012-0123 ................ G-7

55028-1435-263 ...........I-6 55028-1436-263 ...........I-6 55028-1437-263 ...........I-6 550D2015 ....................F-7 550D4025 ................... E-5 550D4040 ................. E-13 56001-1574 ..................I-6 56001-1575 ..................I-6 56007-1427 .................H-8 56008-006 ...................H-8

56052-1202 56052-1202 56052-1202 56052-1202 56052-1202 56052-1202 56052-1612 56052-1612 56052-1613 56052-1614

...............H-12 ...............H-13 ...............H-14 ..................I-3 ..................I-4 ..................I-5 ...............H-10 ...............H-12 ...............H-10 ...............H-10

43049-1097 .................F-9 43049-1100 .................F-5 43049-1101 .................F-5 43049-1107 .................F-6 43056-003 ...................F-5 43056-003 ...................F-8 43056-003 ...................F-9 43056-1054 .................F-6 43056-1054 .................F-8 43056-1054 .................F-9

44075-0017 ...............F-12 44075-1163 ...............F-11 44075-1187 ...............F-11 45014-0025 .................F-3 45014-1800-VM .......... F-3 46003-1522 ...............F-10 46003-1523 ...............F-10 46003-1550 ...............F-10 46019-1095 ...............F-10 46075-1144 ...............F-10

49056-0008 49056-1056 49063-1055 49065-1084 49078-1194 49078-1195 49078-1197 49078-1198 49085-1067 49106-0009

...............C-12 ...............C-11 .................D-4 .................D-4 ...............B-10 ...............B-10 ...............B-10 ...............B-10 .................D-8 .................B-9

54012-1659 ................ G-7 54017-0010 ................ G-7 54017-1221 ................ G-7 55020-0115 .............. G-14 55020-0116 .............. G-14 55020-1695 .................E-6 55020-1696 .................E-5 55020-1697 .................E-5 55028-1425-218 ...........I-6 55028-1425-234 ...........I-6

56019-108-218 ........... H-8 56019-108-234 ........... H-8 56019-108-235 ........... H-8 56019-108-473 ........... H-8 56019-108-474 ........... H-8 56019-108-660 ........... H-8 56019-108-723 ........... H-8 56019-108-7F .............H-8 56019-120 ...................H-8 56030-1211 .................H-9

56052-1615 56052-1617 56052-1618 56052-1619 56052-1620 56052-1621 56052-1622 56052-1839 56052-1840 56052-1841

...............H-10 ...............H-12 ...............H-12 ...............H-12 ...............H-11 ...............H-11 ...............H-11 ...............H-13 ...............H-13 ...............H-13

43056-1056 .................F-5 43057-003 ...................F-5 43057-003 ...................F-6 43057-003 ...................F-8 43057-003 ...................F-9 43067-001 ...................F-4 43067-001 ...................F-7 43078-0016 .................D-8 43078-1082 .................F-7 43078-1182 .................D-8

46076-0015 ...............F-10 46076-1253 ...............F-10 46091-0030 ...............F-10 46091-1808 ...............F-10 46091-1809 ...............F-10 46091-1856 ...............F-10 46092-1214 ...............F-10 46102-1429 ...............B-14 46123-1058 ...............E-14 461K0500 ................... D-7

49106-1256 .................B-9 49107-1185 .................B-9 49118-1204 ...............B-11 49118-1205 ...............B-11 51001-1666-713 .........G-3 51001-1666-C4 ......... F-13 51026-1051-218 ........F-13 51026-1051-234 ........F-13 51026-1051-235 ........F-13 51026-1051-473 ........F-13

55028-1425-235 ...........I-6 55028-1425-473 ...........I-6 55028-1425-474 ...........I-6 55028-1425-660 ...........I-6 55028-1425-723 ...........I-6 55028-1425-7F .............I-6 55028-1426-263 ...........I-6 55028-1427-243 ...........I-7 55028-1427-454 ...........I-7 55028-1427-455 ...........I-7

56031-1441 56033-1201 56033-1203 56033-1207 56033-1208 56033-1309 56033-1320 56051-1801 56051-1801 56051-1801

.................H-9 .................H-9 .................C-9 .................H-9 .................H-9 .................H-9 .................H-9 ...............H-10 ...............H-11 ...............H-12

56052-1845 56052-1846 56052-1847 56070-1143 59026-1150 59071-3752 59256-0001 59464-0304 59464-1087 59502-1143

...............H-14 ...............H-14 ...............H-14 .................H-9 .................D-6 ...............C-12 .................D-4 .................H-9 .................H-9 .................D-8

43080-0017-483 ..........F-6 43080-0018-483 ..........F-6 43080-5069-483 ..........F-9 43082-0019 .................F-6 43082-1257 .................F-8 43082-1257 .................F-9 43082-1285 .................F-5 43084-003 ...................F-5 43095-0044 .................F-4 43095-1154 .................F-7

461L0600 461L0600 461L0600 480J1100 480J2900 481J4700 481J5500 481J6200 482J0200 482L0100

....................H-4 ....................H-6 ....................H-7 ....................D-4 ....................C-3 ....................E-6 ..................E-13 ....................D-7 ....................C-5 ....................E-8

51026-1051-474 .........G-3 51026-1051-660 .........G-3 51026-1051-723 .........G-3 51026-1051-7F ..........F-13 51049-1145 ...............F-13 51049-1145 ................ G-3 52005-1120 .................C-9 52005-1142 .................H-8 52005-1158 ...............F-13 52005-1158 ................ G-3

55028-1427-473 ...........I-7 55028-1427-474 ...........I-9 55028-1427-660 ...........I-9 55028-1427-723 ...........I-9 55028-1427-7F .............I-7 55028-1428-243 ...........I-7 55028-1428-454 ...........I-7 55028-1428-455 ...........I-7 55028-1428-473 ...........I-7 55028-1428-474 ...........I-9

56051-1801 56051-1801 56052-0022 56052-0022 56052-0163 56052-0208 56052-0208 56052-0211 56052-0212 56052-0213

...............H-13 ...............H-14 ...............H-13 ...............H-14 ..................I-4 ..................I-4 ..................I-5 ..................I-4 ..................I-4 ..................I-3

59502-1144 .................D-8 600A0500 ................... C-3 600A0800 ....................E-8 601B6005U .................E-6 601B6005UU ............ E-12 601B6006G ...............E-13 601B6205UU ............ E-13 610A0406 ................... C-4 670D1507 ................... B-4 670D1507 ...................C-7

43095-1160 43095-1161 43095-1327 44008-0009 44008-1047 44008-1056 44013-0009 44013-0010 44013-1508 44013-1509

482L5000 ....................E-8 49001-0001 .................E-6 49001-0001 .................E-7 49002-1140 .................B-3 49006-1212 .................F-8 49006-1212 .................F-9 49016-1044 .................F-4 49016-1145 .................F-8 49016-1145 .................F-9 49016-1177 .............. G-12

52014-1101 ...............C-11 53001-1959-MA ..........G-5 53001-1993-MA ..........G-5 53003-1445-MA ..........G-5 53003-1502-MA ..........G-5 53044-1137 .................E-9 53044-1296 ...............F-13 53044-1296 ................ G-3 53044-1324 .................E-9 53065-1051-218 .........G-5

55028-1428-660 ...........I-9 55028-1428-723 ...........I-9 55028-1428-7F .............I-7 55028-1429 ..................I-7 55028-1429 ..................I-9 55028-1430 ..................I-7 55028-1430 ..................I-9 55028-1431 ..................I-7 55028-1431 ..................I-9 55028-1434-263 ...........I-6

56052-0214 56052-0215 56052-0216 56052-0292 56052-0490 56052-0491 56052-0492 56052-1173 56052-1202 56052-1202

..................I-3 ..................I-3 ..................I-3 .................H-5 ..................I-5 ..................I-5 ..................I-5 ...............H-11 ...............H-10 ...............H-11

670D1509 ................. B-11 670D1509 ...................D-7 670D2012 ...................C-9 671B2565 ................. D-10 702A06420 ................F-14 702A06420 .................G-4 92001-1905 .................E-8 92001-1998 ...............C-12 92002-1143 .................B-3 92002-1154 .................D-4

43048-1078 43048-1079 43049-0003 43049-1004 43049-1004 43049-1004 43049-1004 43049-1055 43049-1059 43049-1097

.................F-5 .................F-5 .................F-6 .................F-5 .................F-6 .................F-8 .................F-9 .................F-5 .................F-5 .................F-8

.................F-4 .................F-7 .................F-4 ...............F-12 ...............F-11 ...............F-11 ...............F-12 ...............F-12 ...............F-11 ...............F-11

44013-1519 44013-1520 44023-1167 44023-1167 44026-1766 44026-1766 44037-0010 44037-1431 44039-0009 44039-1324

GRID NO.

This catalog covers:

L-14

’02 ’05 ZX1200-B1H/B2H/B3H/B4H Part No.

Grid No.

Part No.

Grid No.

Part No.

Grid No.

This grid covers:

Numerical Parts Index Part No.

Grid No.

Part No.

Grid No.

Grid No.

92055-112 ...................D-8 92055-1251 .................F-7 92055-1258 ...............B-13 92055-1260 .................D-7 92055-1261 .................D-7 92055-1262 .................D-7 92055-1328 .................D-4 92055-1333 ...............F-11 92055-1333 ...............F-12 92055-1352 .................B-4

92002-1183 92002-1237 92002-1322 92002-1323 92002-1442 92002-1449 92002-1696 92002-1756 92002-1778 92004-1249

.................E-4 .................B-4 .................F-4 .................F-4 .................F-8 .................C-6 .................C-4 .................B-3 .................C-6 .................B-3

92015-1210 92015-1233 92015-1335 92015-1335 92015-1365 92015-1365 92015-1367 92015-1367 92015-1367 92015-1367

.................C-3 .................F-4 ...............E-13 .................E-4 .................B-6 .................B-7 .............. G-10 .............. G-11 .............. G-12 .............. G-14

92022-326 .................E-14 92025-1137 ...............B-14 92025-1870 ...............B-10 92025-1871 ...............B-10 92025-1872 ...............B-10 92025-1873 ...............B-10 92025-1874 ...............B-10 92025-1875 ...............B-10 92025-1876 ...............B-10 92025-1877 ...............B-10

92028-1998 ...............B-12 92033-0004 ...............C-12 92033-025 ...................C-3 92033-1037 .................C-3 92033-1042 ...............E-12 92033-1043 ...............E-13 92033-1077 ...............F-11 92033-1077 ...............F-12 92033-1102 ...............F-10 92033-1186 .................F-7

92043-1506 92043-1522 92043-1522 92043-1575 92043-1593 92043-1594 92043-1595 92043-1639 92043-1654 92043-1690

92004-1275 92005-1017 92005-1238 92005-1309 92005-1309 92005-1337 92005-1346 92005-1362 92005-1364 92005-1365

...............E-13 .................B-6 .................C-6 .................B-6 .................B-7 .................B-3 .................B-3 .................D-8 .................D-8 .................B-6

92015-1402 92015-1433 92015-1487 92015-1555 92015-1559 92015-1569 92015-1569 92015-1573 92015-1573 92015-1623

.................B-9 .................E-4 .................D-8 ...............B-14 ...............B-12 ..................I-7 ..................I-9 ..................I-7 ..................I-9 .................D-7

92025-1878 92025-1879 92025-1880 92025-1881 92025-1882 92025-1883 92025-1884 92025-1885 92025-1886 92025-1887

92033-1188 .................B-5 92033-1247 .................B-3 92033-1305 .................C-9 92037-010 .................F-13 92037-010 .................. G-3 92037-1461 ...............F-13 92037-1461 ................ G-3 92037-147 ...................D-8 92037-147 .................F-13 92037-147 .................. G-3

92043-1709 .................F-6 92043-4009 .................B-4 92045-1045 .................C-4 92045-1152 .................C-4 92045-1224 .................C-3 92045-1377 .................C-3 92045-1384 .................E-3 92046-037 ...................C-6 92046-1010 .................C-9 92046-1052 ...............B-14

92055-1386 92055-1386 92055-1402 92055-1503 92055-1600 92055-1601 92055-1602 92055-1622 92055-1639 92055-1647

92005-1365 92005-1380 92009-1142 92009-1158 92009-1197 92009-1197 92009-1360 92009-1404 92009-1458 92009-1592

.................B-7 ...............C-11 .............. G-11 ................ G-6 .............. G-12 .............. G-14 .................C-6 .................E-8 .................F-4 ................ G-6

92015-1700 92015-1700 92015-1700 92015-1752 92015-1757 92015-1757 92015-1791 92015-1792 92015-1792 92015-1844

.................E-5 ...............F-13 ................ G-3 .................E-9 .................B-8 ..................I-6 .................E-3 .................E-3 .................E-6 ...............E-13

92025-1888 ...............B-10 92025-1889 ...............B-10 92025-1890 ...............B-10 92025-1982 ...............B-10 92025-1983 ...............B-10 92025-1984 ...............B-10 92025-1985 ...............B-10 92026-022 .................B-14 92026-1497 ...............B-14 92026-1540 ...............B-13

92037-1547 92037-1610 92037-1636 92037-1636 92037-1678 92037-1679 92037-1712 92037-1712 92037-1827 92037-1827

.................F-7 ...............C-11 .............. G-12 .............. G-14 .................C-6 .................B-3 ...............F-13 ................ G-3 ...............C-13 .................D-5

92046-1205 92046-1266 92046-1267 92046-1268 92046-1269 92046-1272 92046-1273 92046-1288 92048-1105 92049-0022

.................E-6 ...............B-13 ...............B-14 .................C-3 .................C-3 .................E-7 .................E-7 .................D-7 .................C-3 .................E-3

92055-1648 ...............C-11 92055-3018 .................D-4 92057-1475 ...............B-11 92057-1477 ...............E-13 92059-1961 ...............E-10 92062-1086 .................C-6 92065-097 .................C-10 92065-097 .................C-14 92065-097 ...................D-3 92066-0002 .................B-3

92009-1656 92009-1661 92009-1661 92009-1661 92009-1758 92009-1895 92009-1897 92009-1897 92009-1909 92009-1909

.................E-9 .................F-7 ................ G-8 ..................I-6 .................F-5 .................C-4 ...............C-14 .................D-3 .................B-8 .................E-5

92015-1845 .................E-6 92015-1848 .................E-3 92015-1881 .................E-5 92015-1905 ...............F-11 92015-1905 ...............F-12 92022-077 ...................D-4 92022-1282 ...............E-14 92022-1299 ...............F-11 92022-1299 ...............F-12 92022-1344 .................E-5

92026-1541 92026-1542 92026-1550 92026-1575 92026-1575 92026-1586 92026-1621 92026-1621 92027-1062 92027-1134

92037-1827 92037-1827 92037-1877 92037-1896 92038-1060 92039-1227 92039-1227 92039-1227 92039-1256 92039-1256

...............F-13 ................ G-3 ...............C-10 .................F-7 .................D-5 .................D-8 ................ G-8 ..................I-6 ...............F-13 ................ G-3

92049-1223 92049-1263 92049-1336 92049-1375 92049-1377 92049-1381 92049-1382 92049-1383 92049-1398 92049-1475

.................E-7 ...............E-13 .................D-4 ...............E-13 ...............E-12 .................E-6 .................E-3 .................E-3 .................C-5 .................C-9

92066-042 ...................C-6 92066-1012 .................C-6 92066-1077 .................F-4 92066-1110 .................C-6 92066-1174 ...............C-10 92066-1252 .................C-6 92066-1513 .................C-6 92066-1537 .................D-4 92066-1547 .................E-3 92066-1549 ...............C-11

92009-1909 92009-1909 92009-1909 92009-1909 92009-1951 92009-1975 92009-1975 92015-1094 92015-1174 92015-1188

................ G-5 ..................I-6 ..................I-7 ..................I-9 ...............C-11 ..................I-7 ..................I-9 ................ G-9 ..................I-6 ...............E-10

92022-1557 .............. G-10 92022-1601 .................F-7 92022-1628 .................C-5 92022-1672 .............. G-11 92022-1720 .................B-3 92022-1868 ...............B-14 92022-212 ...................C-3 92022-304 ...................B-3 92022-304 ...................B-5 92022-304 ...................D-4

92027-162 ................ G-10 92028-1282 ...............E-14 92028-1934 ...............B-14 92028-1935 .................C-3 92028-1936 .................C-3 92028-1937 .................C-3 92028-1938 .................C-3 92028-1995 ...............B-12 92028-1996 ...............B-12 92028-1997 ...............B-12

92049-1493 .................E-7 92049-1509 ...............B-10 92049-1510 .................C-6 92049-1520 .................C-6 92049-1521 .................E-6 92049-1522 ...............F-11 92049-1522 ...............F-12 92055-049 ...................C-9 92055-086 .................B-11 92055-091 ...................C-4

92066-1576 .................B-6 92066-1576 .................B-7 92066-1576 ..................I-6 92066-2196 .................C-6 92068-006 .................C-12 92069-063 ................ G-10 92069-1002 ................ G-9 92069-1016 ................ G-9 92069-1110 ................ G-6 92069-1113 ................ G-6

...............B-10 ...............B-10 ...............B-10 ...............B-10 ...............B-10 ...............B-10 ...............B-10 ...............B-10 ...............B-10 ...............B-10

.................D-7 .................D-7 .................D-7 .............. G-12 .............. G-14 .................E-5 ...............F-11 ...............F-12 ................ G-5 .................D-8

92039-1286 ..................I-6 92042-007 ...................B-3 92042-007 .................C-10 92042-007 ...................C-6 92042-007 ...................C-9 92042-007 ...................D-4 92042-014 ...................D-4 92042-044 ...................C-9 92043-1262 .................D-4 92043-1303 .................F-7

.................C-6 .................F-8 .................F-9 .................D-6 .................B-3 .................E-8 .................E-8 ...............C-11 .................C-4 .................C-6

Part No.

...............C-14 .................D-3 .................D-8 .................D-4 .................B-3 .................C-9 .................D-4 ...............C-12 .................D-6 ...............C-11

GRID NO.

This catalog covers:

L-15

’02 ’05 ZX1200-B1H/B2H/B3H/B4H Part No.

Grid No.

Part No.

Grid No.

Part No.

Grid No.

This grid covers:

Numerical Parts Index Part No.

Grid No.

Part No.

Grid No.

Part No.

Grid No.

92070-1254 .................D-6 92070-1255 .................D-6 92071-056 ....................I-7 92071-056 ....................I-9 92071-1042 .................B-6 92071-1042 .................B-7 92071-1120 .................D-7 92071-1222 .................B-8 92072-0012 ...............C-12 92072-1085 ...............F-13

92110-1045 .................H-8 92110-1132 .................H-8 92110-1140 .................H-8 92110-1161 .................H-8 92110-1174 .................H-8 92110-3703 .................H-8 92111-1051 .................H-8 92112-003 ...................H-8 92126-001 ...................H-8 92127-003 ...................H-8

92150-1186 92150-1237 92150-1251 92150-1362 92150-1398 92150-1398 92150-1406 92150-1469 92150-1553 92150-1553

.................D-8 .................D-7 .................C-8 ...............B-12 ...............F-11 ...............F-12 .................C-9 ...............F-10 ..................I-7 ..................I-9

92151-1236 92151-1239 92151-1239 92151-1241 92151-1329 92151-1334 92151-1372 92151-1372 92151-1411 92151-1449

.................D-3 .................C-6 .................D-8 ................ G-9 .................B-3 .................E-5 .................E-3 .................E-5 .................D-7 ...............F-14

92151-1774 92151-1774 92151-1774 92151-1776 92151-1798 92151-1802 92151-1804 92151-1866 92151-1866 92151-1880

.................D-4 .................D-6 .................D-8 .................D-8 .................E-7 ...............E-10 .................B-3 ...............F-14 ................ G-4 .................E-5

92160-1007 92160-1036 92160-1162 92160-1278 92160-1455 92161-0172 92161-0180 92161-0181 92161-0183 92161-1055

.................D-8 .................C-5 .............. G-10 ..................I-6 ................ G-5 .................E-9 .................H-3 .................D-3 .................D-3 ...............B-13

92072-1085 92072-1195 92072-1195 92072-1203 92072-1349 92072-1377 92072-1414 92072-1414 92075-1011 92075-1123

................ G-3 .............. G-12 .............. G-14 .................E-5 .................E-5 .................E-5 .............. G-12 .............. G-14 ................ G-8 .................D-8

92139-1051 92139-1052 92139-1053 92139-1054 92139-1055 92139-1091 92139-1092 92139-1093 92143-1226 92143-1226

...............B-12 ...............B-12 ...............B-12 ...............B-12 ...............B-12 ...............B-12 ...............B-12 ...............B-12 ..................I-7 ..................I-9

92150-1604 92150-1645 92150-1737 92150-1771 92150-1771 92150-1771 92150-1771 92150-1779 92150-1792 92150-1839

...............F-10 .................D-6 .................C-5 .................F-5 .................F-6 .................F-8 .................F-9 ...............B-11 .................B-9 .................E-5

92151-1449 92151-1481 92151-1513 92151-1515 92151-1516 92151-1517 92151-1521 92151-1521 92151-1523 92151-1527

................ G-3 .................C-5 .................B-3 .................C-8 .................C-8 ...............D-10 ...............C-10 .................C-9 ...............F-10 ...............B-13

92151-1883 92151-1888 92151-1893 92151-1911 92151-1911 92151-1911 92151-1930 92151-1930 92152-1079 92152-1080

.................C-9 ...............C-10 ...............C-11 .................H-4 .................H-5 .................H-7 ...............B-13 .................D-7 ...............E-12 ...............E-13

92161-1056 92161-1070 92161-1070 92161-1072 92161-1116 92161-1116 92161-1117 92161-1117 92161-1144 92161-1144

.................C-9 ...............F-14 ................ G-4 .................E-4 ...............F-14 ................ G-4 ...............F-14 ................ G-4 ...............C-14 .................D-3

92075-1435 ................ G-6 92075-1634 ................ G-8 92075-1634 ..................I-7 92075-1634 ..................I-9 92075-1688 .............. G-12 92075-1688 .............. G-14 92075-1690 ...............F-13 92075-1690 ................ G-3 92075-1698 .............. G-11 92075-261 ...................E-5

92143-1351 92143-1353 92143-1478 92143-1481 92143-1515 92143-1515 92143-1595 92144-1401 92144-1401 92144-1451

...............F-10 .................D-8 ...............E-12 .................E-6 ...............F-13 ................ G-3 .................C-5 .................F-8 .................F-9 ...............C-12

92150-1843 92150-1846 92150-1855 92150-1856 92150-1869 92150-1973 92151-1106 92151-1106 92151-1131 92151-1132

.................F-7 .................C-9 ...............B-14 .................C-8 .................C-5 .................F-5 .................F-8 .................F-9 .................E-9 .................D-4

92151-1531 92151-1539 92151-1543 92151-1543 92151-1545 92151-1546 92151-1546 92151-1547 92151-1552 92151-1554

...............E-10 .................C-8 ...............D-10 .................D-7 .................C-9 .................C-9 .................D-8 .................C-9 ................ G-8 ...............F-14

92152-1167 92152-1168 92152-1181 92152-1182 92152-1182 92152-1185 92152-1186 92152-1246 92152-1251 92152-1252

...............B-11 .................C-3 ...............E-13 ...............F-14 ................ G-4 .................E-4 .................E-4 ...............E-13 ...............E-12 .............. G-12

92161-1149 92161-1153 92161-1153 92161-1164 92161-1169 92161-1180 92161-1228 92161-1264 92161-1286 92170-1036

................ G-5 ...............F-14 ................ G-4 ................ G-5 .................E-9 ...............C-11 .................B-9 ...............C-14 ...............E-13 .................D-8

92081-1620 92081-1708 92081-1737 92086-1075 92092-1013 92092-1018 92092-1058 92093-1030 92093-1030 92093-1480

...............C-12 .................C-5 .................F-7 .................E-5 .................B-9 ...............F-10 .................F-3 ...............F-13 ................ G-3 ...............F-11

92144-1567 92144-1568 92144-1753 92144-1753 92144-1753 92144-1881 92144-1903 92145-1087 92145-1122 92145-1250

.................E-8 .................E-8 .................H-4 .................H-5 .................H-7 ...............B-14 .................F-5 ...............B-14 .................C-5 ...............B-14

92151-1133 92151-1134 92151-1134 92151-1139 92151-1199 92151-1200 92151-1200 92151-1216 92151-1216 92151-1216

.................D-4 ...............B-11 .................C-9 .................C-9 .................D-4 ...............F-14 ................ G-3 .................H-4 .................H-5 .................H-7

92151-1554 92151-1556 92151-1557 92151-1558 92151-1559 92151-1578 92151-1583 92151-1589 92151-1590 92151-1599

................ G-3 .................C-9 .................E-3 .................E-4 .................E-4 .................E-6 ...............C-10 .................C-8 .................C-8 ...............F-14

92152-1252 92152-1383 92152-1445 92153-0360 92153-0417 92153-0512 92153-0549 92153-0554 92153-0577 92153-0627

.............. G-14 .................C-5 .................E-6 .................F-6 .................F-4 .................F-9 .................D-6 .................B-9 .................F-6 .................F-4

92170-1060 92170-1060 92170-1067 92170-1201 92170-1493 92170-1494 92170-1494 92170-1514 92170-1514 92170-1529

.................B-6 .................B-7 .................F-4 .................D-9 .................D-9 .............. G-13 .................H-3 .................B-3 .................D-9 .................B-6

92093-1480 92093-1507 92093-1507 92093-1557 92104-1062 92106-1001 92107-1002 92107-1052 92110-1015 92110-1038

...............F-12 .................B-6 .................B-7 .................B-8 .................H-8 .................H-8 .................H-8 .................H-8 .................H-8 .................H-8

92145-1257 92145-1286 92145-1317 92145-1319 92145-1414 92145-1415 92145-1435 92145-1568 92150-1113 92150-1180

.................C-5 ...............F-10 ...............E-10 .................E-8 .................C-4 ...............C-13 ...............B-14 .................F-6 ...............E-14 .................C-9

92151-1221 92151-1223 92151-1225 92151-1226 92151-1230 92151-1236 92151-1236 92151-1236 92151-1236 92151-1236

.................B-4 .................C-8 .................D-8 .................C-5 .................D-5 .................B-6 .................B-7 ...............C-11 ...............C-12 ...............C-14

92151-1599 92151-1600 92151-1601 92151-1610 92151-1654 92151-1684 92151-1712 92151-1773 92151-1774 92151-1774

................ G-3 .................E-7 .................E-7 .................F-5 .................E-9 .................E-7 .................C-8 .................C-9 ...............C-14 .................D-3

92153-0627 92153-0684 92153-0781 92153-0892 92153-1104 92153-1175 92153-1178 92153-1178 92153-1179 92153-1179

.................F-7 .............. G-10 .................H-3 .................B-3 .................E-4 ...............C-13 ...............F-11 ...............F-12 ...............F-11 ...............F-12

92170-1529 92170-1577 92170-1577 92170-1579 92170-1635 92170-1635 92170-1900 92170-1900 92170-1900 92170-1900

.................B-7 ...............C-10 .................C-9 .................C-9 .................F-8 .................F-9 .................B-4 .................C-6 .................C-9 .................D-7

GRID NO.

This catalog covers:

L-16

’02 ’05 ZX1200-B1H/B2H/B3H/B4H Part No.

Grid No.

Part No.

Grid No.

Part No.

Grid No.

92170-3729 92171-0179 92171-0190 92171-0354 92171-0375 92171-1089 92171-1093 92171-1099 92171-1119 92171-1126

...............D-10 .................D-9 .................C-6 ................ G-4 .................H-3 .................B-3 .................B-8 .................C-6 ...............D-10 .................C-4

92180-1059 92191-0025 92191-0150 92191-0151 92191-0152 92191-1060 92191-1077 92191-1215 92191-1352 92191-1352

...............B-10 ...............C-12 ...............C-12 ...............C-12 ...............C-12 .................B-6 .................B-6 .................B-7 .................B-6 .................B-7

92200-1388 92200-1465 92200-1465 92200-1479 92200-1480 92200-1480 92200-1480 92200-1480 92200-1487 92200-1520

.................E-9 ...............F-14 ................ G-4 ...............E-13 .................B-8 ..................I-6 ..................I-8 ..................I-9 ...............B-14 .............. G-11

92171-1133 92171-1162 92171-1169 92171-1179 92171-1202 92171-1213 92171-1213 92171-1215 92171-1216 92171-1217

.................C-6 .................F-7 .................B-8 .................D-4 ...............D-10 ...............F-14 ................ G-4 .................D-9 .................C-6 .................C-6

92191-1353 92191-1353 92191-1381 92191-1381 92191-1382 92191-1382 92191-1468 92191-1468 92191-1499 92191-1499

.................B-6 .................B-7 ...............F-14 ................ G-4 ...............F-14 ................ G-4 ...............F-14 ................ G-4 ...............C-14 .................D-3

92200-1521 92200-1543 92200-1579 92200-1580 92200-3717 92210-0003 92210-0006 92210-0007 92210-0007 92210-0007

.................C-8 .................B-9 ...............B-14 ...............B-14 .................C-5 ..................I-6 ...............F-10 .................H-4 .................H-5 .................H-7

92171-1255 92171-1256 92171-1256 92171-1269 92171-1269 92171-1274 92171-1276 92171-1277 92171-1277 92171-1280

.............. G-13 .............. G-13 .................H-3 .............. G-13 .................H-3 ...............C-13 ...............C-13 .................B-6 .................B-7 ..................I-8

92191-1517 92191-1517 92191-1550 92191-1551 92191-1553 92191-1602 92191-1654 92191-1654 92191-1690 92191-1697

.................B-6 .................B-7 ...............C-11 ...............C-11 ...............C-11 .................C-6 ...............F-14 ................ G-4 ...............C-13 .................B-6

92210-0062 92210-0077 92210-1100 92210-1114 92210-1121 92210-1124 92210-1139 92210-1150 92210-1183 92210-1183

.................E-3 .................E-3 .................C-5 .................B-9 .................B-9 ................ G-6 .................E-7 .................E-7 .................B-6 .................B-7

92171-1280 92171-1371 92171-1371 92171-1439 92171-1459 92171-1459 92171-1465 92171-1481 92171-1481 92171-1486

..................I-9 .............. G-13 .................H-3 .................C-6 .............. G-13 .................H-3 .................D-9 .............. G-13 .................H-3 .............. G-13

92191-1698 92191-1742 92191-1763 92192-0090 92192-0091 92192-0092 92192-0127 92200-0033 92200-0036 92200-1009

.................B-6 ...............F-14 ...............C-11 .................B-7 .................B-7 .................B-7 ................ G-4 ...............C-12 .................E-3 .................D-4

92210-1205 92210-1252 92210-1252 92210-1334 92210-1355 99976-1152 99976-1211 99986-1204 99986-1249 99999-0028

.................E-6 ...............C-14 .................D-3 .................E-3 .................E-9 ................I-10 ................I-10 ................I-10 ................I-10 ...............C-12

92171-1486 92171-1506 92172-0004 92172-0006 92172-0064 92172-0169 92172-0183 92172-0188 92172-1060 92180-1058

.................H-3 ...............C-13 .................D-9 ................ G-9 ...............C-12 ...............C-12 ...............F-10 .................H-5 ...............F-10 ...............B-10

92200-1016 92200-1021 92200-1083 92200-1084 92200-1234 92200-1240 92200-1241 92200-1277 92200-1377 92200-1379

.............. G-11 .............. G-11 .................E-3 .................E-3 .................C-3 .................C-3 .................D-5 .................C-3 .................B-9 ...............D-10

This grid covers:

Numerical Parts Index Part No.

Grid No.

Part No.

Grid No.

Part No.

Grid No.

This catalog covers:

’02 ’05 ZX1200-B1H/B2H/B3H/B4H Air Cleaner(B1H/B2H) ....................................................................... B-6 Air Cleaner(B3H/B4H) ....................................................................... B-7 Air Duct..............................................................................................B-8 Balancer...........................................................................................B-13 Brake Pedal......................................................................................E-14 Cables................................................................................................G-7 Camshaft(s) ..................................................................................... B-11 Chain Cover.......................................................................................G-8 Chassis Electrical Equipment.................................G-12/G-13/G-14/H-3 Clutch...............................................................................................B-14 Cowling................................................................................................I-6 Cowling Lowers(B1H/B2H) ............................................................ I-7/I-8 Cowling Lowers(B3H/B4H)..................................................................I-9 Crankcase...................................................................................C-6/C-7 Crankcase Bolt Pattern......................................................................C-8 Crankshaft........................................................................................B-12 Cylinder..............................................................................................B-5 Cylinder Head....................................................................................B-3 Cylinder Head Cover ......................................................................... B-4 Decals(Black)(B1H/B2H)(FR,UK,WV) ............................................. H-12 Decals(Black)(B3H/B4H).....................................................................I-4 Decals(Blue)(B1H)...........................................................................H-10 Decals(Blue)(B4H) .............................................................................. I-5 Decals(Green)(B2H)........................................................................H-13 Decals(Red)(B1H)(FR,UK,WV) ....................................................... H-11 Decals(Silver)(B2H).........................................................................H-14 Decals(Silver)(B3H).............................................................................I-3 Engine Cover(s).................................................................................C-9 Engine Mount.....................................................................................E-4 Fenders..............................................................................................E-9 Footrests............................................................................................E-8 Frame.................................................................................................E-3 Frame Fittings....................................................................................E-5 Front Brake(B1H/B2H).......................................................................F-5 Front Brake(B3H/B4H).......................................................................F-6 Front Fork(B1H/B2H) ....................................................................... F-11 Front Fork(B3H/B4H) ....................................................................... F-12 Front Hub.........................................................................................E-12 Front Master Cylinder ........................................................................ F-4 Fuel Injection(B1H/B2H)..................................................................C-14 Fuel Injection(B3H/B4H)....................................................................D-3 Fuel Pump .......................................................................................C-13

GRID NO.

B-16

This grid covers:

Part Name Index Fuel Tank(B1H/B2H)................................................................F-13/F-14 Fuel Tank(B3H/B4H) .................................................................. G-3/G-4 Gear Change Drum...........................................................................C-4 Gear Change Mechanism ................................................................. C-5 Generator...........................................................................................D-5 Handlebar.........................................................................................F-10 Headlight(s) .......................................................................................G-9 Ignition Switch(B1H/B2H)..................................................................H-4 Ignition Switch(B3H/B4H)........................................................... H-5/H-6 Ignition Switch(B3H/B4H)(GE) .......................................................... H-7 Ignition System..................................................................................D-6 Labels ................................................................................................ H-9 Manual...............................................................................................I-10 Meter(s) .............................................................................................G-6 Muffler(s)............................................................................................B-9 Oil Cooler.........................................................................................D-10 Oil Pan.............................................................................................C-10 Oil Pump............................................................................................D-4 Owner’s Tools....................................................................................H-8 Piston(s).............................................................................................B-5 Radiator ...................................................................................... D-8/D-9 Rear Brake(B1H/B2H)........................................................................F-8 Rear Brake(B3H/B4H)........................................................................F-9 Rear Hub ......................................................................................... E-13 Rear Master Cylinder.........................................................................F-7 Seat ...................................................................................................G-5 Shift Fork(s).......................................................................................C-4 Shock Absorber(s) ............................................................................. F-3 Side Covers.......................................................................................G-8 Stand(s) ........................................................................................... E-10 Starter Motor ..................................................................................... D-7 Suspension ........................................................................................ E-7 Swingarm...........................................................................................E-6 Taillight(s) ........................................................................................ G-10 Tensioner ......................................................................................... B-11 Throttle(B1H/B2H) ........................................................................... C-11 Throttle(B3H/B4H) ........................................................................... C-12 Tires.................................................................................................E-11 Transmission......................................................................................C-3 Turn Signals.....................................................................................G-11 Valve(s)............................................................................................B-10

This catalog covers:

’02 ’05 ZX1200-B1H/B2H/B3H/B4H Air Cleaner(B1H/B2H) ....................................................................... B-6 Air Cleaner(B3H/B4H) ....................................................................... B-7 Air Duct..............................................................................................B-8 Balancer...........................................................................................B-13 Brake Pedal......................................................................................E-14 Cables................................................................................................G-7 Camshaft(s) ..................................................................................... B-11 Chain Cover.......................................................................................G-8 Chassis Electrical Equipment.................................G-12/G-13/G-14/H-3 Clutch...............................................................................................B-14 Cowling................................................................................................I-6 Cowling Lowers(B1H/B2H) ............................................................ I-7/I-8 Cowling Lowers(B3H/B4H)..................................................................I-9 Crankcase...................................................................................C-6/C-7 Crankcase Bolt Pattern......................................................................C-8 Crankshaft........................................................................................B-12 Cylinder..............................................................................................B-5 Cylinder Head....................................................................................B-3 Cylinder Head Cover ......................................................................... B-4 Decals(Black)(B1H/B2H)(FR,UK,WV) ............................................. H-12 Decals(Black)(B3H/B4H).....................................................................I-4 Decals(Blue)(B1H)...........................................................................H-10 Decals(Blue)(B4H) .............................................................................. I-5 Decals(Green)(B2H)........................................................................H-13 Decals(Red)(B1H)(FR,UK,WV) ....................................................... H-11 Decals(Silver)(B2H).........................................................................H-14 Decals(Silver)(B3H).............................................................................I-3 Engine Cover(s).................................................................................C-9 Engine Mount.....................................................................................E-4 Fenders..............................................................................................E-9 Footrests............................................................................................E-8 Frame.................................................................................................E-3 Frame Fittings....................................................................................E-5 Front Brake(B1H/B2H).......................................................................F-5 Front Brake(B3H/B4H).......................................................................F-6 Front Fork(B1H/B2H) ....................................................................... F-11 Front Fork(B3H/B4H) ....................................................................... F-12 Front Hub.........................................................................................E-12 Front Master Cylinder ........................................................................ F-4 Fuel Injection(B1H/B2H)..................................................................C-14 Fuel Injection(B3H/B4H)....................................................................D-3 Fuel Pump .......................................................................................C-13

GRID NO.

C-16

This grid covers:

Part Name Index Fuel Tank(B1H/B2H)................................................................F-13/F-14 Fuel Tank(B3H/B4H) .................................................................. G-3/G-4 Gear Change Drum...........................................................................C-4 Gear Change Mechanism ................................................................. C-5 Generator...........................................................................................D-5 Handlebar.........................................................................................F-10 Headlight(s) .......................................................................................G-9 Ignition Switch(B1H/B2H)..................................................................H-4 Ignition Switch(B3H/B4H)........................................................... H-5/H-6 Ignition Switch(B3H/B4H)(GE) .......................................................... H-7 Ignition System..................................................................................D-6 Labels ................................................................................................ H-9 Manual...............................................................................................I-10 Meter(s) .............................................................................................G-6 Muffler(s)............................................................................................B-9 Oil Cooler.........................................................................................D-10 Oil Pan.............................................................................................C-10 Oil Pump............................................................................................D-4 Owner’s Tools....................................................................................H-8 Piston(s).............................................................................................B-5 Radiator ...................................................................................... D-8/D-9 Rear Brake(B1H/B2H)........................................................................F-8 Rear Brake(B3H/B4H)........................................................................F-9 Rear Hub ......................................................................................... E-13 Rear Master Cylinder.........................................................................F-7 Seat ...................................................................................................G-5 Shift Fork(s).......................................................................................C-4 Shock Absorber(s) ............................................................................. F-3 Side Covers.......................................................................................G-8 Stand(s) ........................................................................................... E-10 Starter Motor ..................................................................................... D-7 Suspension ........................................................................................ E-7 Swingarm...........................................................................................E-6 Taillight(s) ........................................................................................ G-10 Tensioner ......................................................................................... B-11 Throttle(B1H/B2H) ........................................................................... C-11 Throttle(B3H/B4H) ........................................................................... C-12 Tires.................................................................................................E-11 Transmission......................................................................................C-3 Turn Signals.....................................................................................G-11 Valve(s)............................................................................................B-10

This catalog covers:

’02 ’05 ZX1200-B1H/B2H/B3H/B4H Air Cleaner(B1H/B2H) ....................................................................... B-6 Air Cleaner(B3H/B4H) ....................................................................... B-7 Air Duct..............................................................................................B-8 Balancer...........................................................................................B-13 Brake Pedal......................................................................................E-14 Cables................................................................................................G-7 Camshaft(s) ..................................................................................... B-11 Chain Cover.......................................................................................G-8 Chassis Electrical Equipment.................................G-12/G-13/G-14/H-3 Clutch...............................................................................................B-14 Cowling................................................................................................I-6 Cowling Lowers(B1H/B2H) ............................................................ I-7/I-8 Cowling Lowers(B3H/B4H)..................................................................I-9 Crankcase...................................................................................C-6/C-7 Crankcase Bolt Pattern......................................................................C-8 Crankshaft........................................................................................B-12 Cylinder..............................................................................................B-5 Cylinder Head....................................................................................B-3 Cylinder Head Cover ......................................................................... B-4 Decals(Black)(B1H/B2H)(FR,UK,WV) ............................................. H-12 Decals(Black)(B3H/B4H).....................................................................I-4 Decals(Blue)(B1H)...........................................................................H-10 Decals(Blue)(B4H) .............................................................................. I-5 Decals(Green)(B2H)........................................................................H-13 Decals(Red)(B1H)(FR,UK,WV) ....................................................... H-11 Decals(Silver)(B2H).........................................................................H-14 Decals(Silver)(B3H).............................................................................I-3 Engine Cover(s).................................................................................C-9 Engine Mount.....................................................................................E-4 Fenders..............................................................................................E-9 Footrests............................................................................................E-8 Frame.................................................................................................E-3 Frame Fittings....................................................................................E-5 Front Brake(B1H/B2H).......................................................................F-5 Front Brake(B3H/B4H).......................................................................F-6 Front Fork(B1H/B2H) ....................................................................... F-11 Front Fork(B3H/B4H) ....................................................................... F-12 Front Hub.........................................................................................E-12 Front Master Cylinder ........................................................................ F-4 Fuel Injection(B1H/B2H)..................................................................C-14 Fuel Injection(B3H/B4H)....................................................................D-3 Fuel Pump .......................................................................................C-13

GRID NO.

D-16

This grid covers:

Part Name Index Fuel Tank(B1H/B2H)................................................................F-13/F-14 Fuel Tank(B3H/B4H) .................................................................. G-3/G-4 Gear Change Drum...........................................................................C-4 Gear Change Mechanism ................................................................. C-5 Generator...........................................................................................D-5 Handlebar.........................................................................................F-10 Headlight(s) .......................................................................................G-9 Ignition Switch(B1H/B2H)..................................................................H-4 Ignition Switch(B3H/B4H)........................................................... H-5/H-6 Ignition Switch(B3H/B4H)(GE) .......................................................... H-7 Ignition System..................................................................................D-6 Labels ................................................................................................ H-9 Manual...............................................................................................I-10 Meter(s) .............................................................................................G-6 Muffler(s)............................................................................................B-9 Oil Cooler.........................................................................................D-10 Oil Pan.............................................................................................C-10 Oil Pump............................................................................................D-4 Owner’s Tools....................................................................................H-8 Piston(s).............................................................................................B-5 Radiator ...................................................................................... D-8/D-9 Rear Brake(B1H/B2H)........................................................................F-8 Rear Brake(B3H/B4H)........................................................................F-9 Rear Hub ......................................................................................... E-13 Rear Master Cylinder.........................................................................F-7 Seat ...................................................................................................G-5 Shift Fork(s).......................................................................................C-4 Shock Absorber(s) ............................................................................. F-3 Side Covers.......................................................................................G-8 Stand(s) ........................................................................................... E-10 Starter Motor ..................................................................................... D-7 Suspension ........................................................................................ E-7 Swingarm...........................................................................................E-6 Taillight(s) ........................................................................................ G-10 Tensioner ......................................................................................... B-11 Throttle(B1H/B2H) ........................................................................... C-11 Throttle(B3H/B4H) ........................................................................... C-12 Tires.................................................................................................E-11 Transmission......................................................................................C-3 Turn Signals.....................................................................................G-11 Valve(s)............................................................................................B-10

This catalog covers:

’02 ’05 ZX1200-B1H/B2H/B3H/B4H Air Cleaner(B1H/B2H) ....................................................................... B-6 Air Cleaner(B3H/B4H) ....................................................................... B-7 Air Duct..............................................................................................B-8 Balancer...........................................................................................B-13 Brake Pedal......................................................................................E-14 Cables................................................................................................G-7 Camshaft(s) ..................................................................................... B-11 Chain Cover.......................................................................................G-8 Chassis Electrical Equipment.................................G-12/G-13/G-14/H-3 Clutch...............................................................................................B-14 Cowling................................................................................................I-6 Cowling Lowers(B1H/B2H) ............................................................ I-7/I-8 Cowling Lowers(B3H/B4H)..................................................................I-9 Crankcase...................................................................................C-6/C-7 Crankcase Bolt Pattern......................................................................C-8 Crankshaft........................................................................................B-12 Cylinder..............................................................................................B-5 Cylinder Head....................................................................................B-3 Cylinder Head Cover ......................................................................... B-4 Decals(Black)(B1H/B2H)(FR,UK,WV) ............................................. H-12 Decals(Black)(B3H/B4H).....................................................................I-4 Decals(Blue)(B1H)...........................................................................H-10 Decals(Blue)(B4H) .............................................................................. I-5 Decals(Green)(B2H)........................................................................H-13 Decals(Red)(B1H)(FR,UK,WV) ....................................................... H-11 Decals(Silver)(B2H).........................................................................H-14 Decals(Silver)(B3H).............................................................................I-3 Engine Cover(s).................................................................................C-9 Engine Mount.....................................................................................E-4 Fenders..............................................................................................E-9 Footrests............................................................................................E-8 Frame.................................................................................................E-3 Frame Fittings....................................................................................E-5 Front Brake(B1H/B2H).......................................................................F-5 Front Brake(B3H/B4H).......................................................................F-6 Front Fork(B1H/B2H) ....................................................................... F-11 Front Fork(B3H/B4H) ....................................................................... F-12 Front Hub.........................................................................................E-12 Front Master Cylinder ........................................................................ F-4 Fuel Injection(B1H/B2H)..................................................................C-14 Fuel Injection(B3H/B4H)....................................................................D-3 Fuel Pump .......................................................................................C-13

GRID NO.

E-16

This grid covers:

Part Name Index Fuel Tank(B1H/B2H)................................................................F-13/F-14 Fuel Tank(B3H/B4H) .................................................................. G-3/G-4 Gear Change Drum...........................................................................C-4 Gear Change Mechanism ................................................................. C-5 Generator...........................................................................................D-5 Handlebar.........................................................................................F-10 Headlight(s) .......................................................................................G-9 Ignition Switch(B1H/B2H)..................................................................H-4 Ignition Switch(B3H/B4H)........................................................... H-5/H-6 Ignition Switch(B3H/B4H)(GE) .......................................................... H-7 Ignition System..................................................................................D-6 Labels ................................................................................................ H-9 Manual...............................................................................................I-10 Meter(s) .............................................................................................G-6 Muffler(s)............................................................................................B-9 Oil Cooler.........................................................................................D-10 Oil Pan.............................................................................................C-10 Oil Pump............................................................................................D-4 Owner’s Tools....................................................................................H-8 Piston(s).............................................................................................B-5 Radiator ...................................................................................... D-8/D-9 Rear Brake(B1H/B2H)........................................................................F-8 Rear Brake(B3H/B4H)........................................................................F-9 Rear Hub ......................................................................................... E-13 Rear Master Cylinder.........................................................................F-7 Seat ...................................................................................................G-5 Shift Fork(s).......................................................................................C-4 Shock Absorber(s) ............................................................................. F-3 Side Covers.......................................................................................G-8 Stand(s) ........................................................................................... E-10 Starter Motor ..................................................................................... D-7 Suspension ........................................................................................ E-7 Swingarm...........................................................................................E-6 Taillight(s) ........................................................................................ G-10 Tensioner ......................................................................................... B-11 Throttle(B1H/B2H) ........................................................................... C-11 Throttle(B3H/B4H) ........................................................................... C-12 Tires.................................................................................................E-11 Transmission......................................................................................C-3 Turn Signals.....................................................................................G-11 Valve(s)............................................................................................B-10

This catalog covers:

’02 ’05 ZX1200-B1H/B2H/B3H/B4H Air Cleaner(B1H/B2H) ....................................................................... B-6 Air Cleaner(B3H/B4H) ....................................................................... B-7 Air Duct..............................................................................................B-8 Balancer...........................................................................................B-13 Brake Pedal......................................................................................E-14 Cables................................................................................................G-7 Camshaft(s) ..................................................................................... B-11 Chain Cover.......................................................................................G-8 Chassis Electrical Equipment.................................G-12/G-13/G-14/H-3 Clutch...............................................................................................B-14 Cowling................................................................................................I-6 Cowling Lowers(B1H/B2H) ............................................................ I-7/I-8 Cowling Lowers(B3H/B4H)..................................................................I-9 Crankcase...................................................................................C-6/C-7 Crankcase Bolt Pattern......................................................................C-8 Crankshaft........................................................................................B-12 Cylinder..............................................................................................B-5 Cylinder Head....................................................................................B-3 Cylinder Head Cover ......................................................................... B-4 Decals(Black)(B1H/B2H)(FR,UK,WV) ............................................. H-12 Decals(Black)(B3H/B4H).....................................................................I-4 Decals(Blue)(B1H)...........................................................................H-10 Decals(Blue)(B4H) .............................................................................. I-5 Decals(Green)(B2H)........................................................................H-13 Decals(Red)(B1H)(FR,UK,WV) ....................................................... H-11 Decals(Silver)(B2H).........................................................................H-14 Decals(Silver)(B3H).............................................................................I-3 Engine Cover(s).................................................................................C-9 Engine Mount.....................................................................................E-4 Fenders..............................................................................................E-9 Footrests............................................................................................E-8 Frame.................................................................................................E-3 Frame Fittings....................................................................................E-5 Front Brake(B1H/B2H).......................................................................F-5 Front Brake(B3H/B4H).......................................................................F-6 Front Fork(B1H/B2H) ....................................................................... F-11 Front Fork(B3H/B4H) ....................................................................... F-12 Front Hub.........................................................................................E-12 Front Master Cylinder ........................................................................ F-4 Fuel Injection(B1H/B2H)..................................................................C-14 Fuel Injection(B3H/B4H)....................................................................D-3 Fuel Pump .......................................................................................C-13

GRID NO.

F-16

This grid covers:

Part Name Index Fuel Tank(B1H/B2H)................................................................F-13/F-14 Fuel Tank(B3H/B4H) .................................................................. G-3/G-4 Gear Change Drum...........................................................................C-4 Gear Change Mechanism ................................................................. C-5 Generator...........................................................................................D-5 Handlebar.........................................................................................F-10 Headlight(s) .......................................................................................G-9 Ignition Switch(B1H/B2H)..................................................................H-4 Ignition Switch(B3H/B4H)........................................................... H-5/H-6 Ignition Switch(B3H/B4H)(GE) .......................................................... H-7 Ignition System..................................................................................D-6 Labels ................................................................................................ H-9 Manual...............................................................................................I-10 Meter(s) .............................................................................................G-6 Muffler(s)............................................................................................B-9 Oil Cooler.........................................................................................D-10 Oil Pan.............................................................................................C-10 Oil Pump............................................................................................D-4 Owner’s Tools....................................................................................H-8 Piston(s).............................................................................................B-5 Radiator ...................................................................................... D-8/D-9 Rear Brake(B1H/B2H)........................................................................F-8 Rear Brake(B3H/B4H)........................................................................F-9 Rear Hub ......................................................................................... E-13 Rear Master Cylinder.........................................................................F-7 Seat ...................................................................................................G-5 Shift Fork(s).......................................................................................C-4 Shock Absorber(s) ............................................................................. F-3 Side Covers.......................................................................................G-8 Stand(s) ........................................................................................... E-10 Starter Motor ..................................................................................... D-7 Suspension ........................................................................................ E-7 Swingarm...........................................................................................E-6 Taillight(s) ........................................................................................ G-10 Tensioner ......................................................................................... B-11 Throttle(B1H/B2H) ........................................................................... C-11 Throttle(B3H/B4H) ........................................................................... C-12 Tires.................................................................................................E-11 Transmission......................................................................................C-3 Turn Signals.....................................................................................G-11 Valve(s)............................................................................................B-10

This catalog covers:

’02 ’05 ZX1200-B1H/B2H/B3H/B4H Air Cleaner(B1H/B2H) ....................................................................... B-6 Air Cleaner(B3H/B4H) ....................................................................... B-7 Air Duct..............................................................................................B-8 Balancer...........................................................................................B-13 Brake Pedal......................................................................................E-14 Cables................................................................................................G-7 Camshaft(s) ..................................................................................... B-11 Chain Cover.......................................................................................G-8 Chassis Electrical Equipment.................................G-12/G-13/G-14/H-3 Clutch...............................................................................................B-14 Cowling................................................................................................I-6 Cowling Lowers(B1H/B2H) ............................................................ I-7/I-8 Cowling Lowers(B3H/B4H)..................................................................I-9 Crankcase...................................................................................C-6/C-7 Crankcase Bolt Pattern......................................................................C-8 Crankshaft........................................................................................B-12 Cylinder..............................................................................................B-5 Cylinder Head....................................................................................B-3 Cylinder Head Cover ......................................................................... B-4 Decals(Black)(B1H/B2H)(FR,UK,WV) ............................................. H-12 Decals(Black)(B3H/B4H).....................................................................I-4 Decals(Blue)(B1H)...........................................................................H-10 Decals(Blue)(B4H) .............................................................................. I-5 Decals(Green)(B2H)........................................................................H-13 Decals(Red)(B1H)(FR,UK,WV) ....................................................... H-11 Decals(Silver)(B2H).........................................................................H-14 Decals(Silver)(B3H).............................................................................I-3 Engine Cover(s).................................................................................C-9 Engine Mount.....................................................................................E-4 Fenders..............................................................................................E-9 Footrests............................................................................................E-8 Frame.................................................................................................E-3 Frame Fittings....................................................................................E-5 Front Brake(B1H/B2H).......................................................................F-5 Front Brake(B3H/B4H).......................................................................F-6 Front Fork(B1H/B2H) ....................................................................... F-11 Front Fork(B3H/B4H) ....................................................................... F-12 Front Hub.........................................................................................E-12 Front Master Cylinder ........................................................................ F-4 Fuel Injection(B1H/B2H)..................................................................C-14 Fuel Injection(B3H/B4H)....................................................................D-3 Fuel Pump .......................................................................................C-13

GRID NO.

G-16

This grid covers:

Part Name Index Fuel Tank(B1H/B2H)................................................................F-13/F-14 Fuel Tank(B3H/B4H) .................................................................. G-3/G-4 Gear Change Drum...........................................................................C-4 Gear Change Mechanism ................................................................. C-5 Generator...........................................................................................D-5 Handlebar.........................................................................................F-10 Headlight(s) .......................................................................................G-9 Ignition Switch(B1H/B2H)..................................................................H-4 Ignition Switch(B3H/B4H)........................................................... H-5/H-6 Ignition Switch(B3H/B4H)(GE) .......................................................... H-7 Ignition System..................................................................................D-6 Labels ................................................................................................ H-9 Manual...............................................................................................I-10 Meter(s) .............................................................................................G-6 Muffler(s)............................................................................................B-9 Oil Cooler.........................................................................................D-10 Oil Pan.............................................................................................C-10 Oil Pump............................................................................................D-4 Owner’s Tools....................................................................................H-8 Piston(s).............................................................................................B-5 Radiator ...................................................................................... D-8/D-9 Rear Brake(B1H/B2H)........................................................................F-8 Rear Brake(B3H/B4H)........................................................................F-9 Rear Hub ......................................................................................... E-13 Rear Master Cylinder.........................................................................F-7 Seat ...................................................................................................G-5 Shift Fork(s).......................................................................................C-4 Shock Absorber(s) ............................................................................. F-3 Side Covers.......................................................................................G-8 Stand(s) ........................................................................................... E-10 Starter Motor ..................................................................................... D-7 Suspension ........................................................................................ E-7 Swingarm...........................................................................................E-6 Taillight(s) ........................................................................................ G-10 Tensioner ......................................................................................... B-11 Throttle(B1H/B2H) ........................................................................... C-11 Throttle(B3H/B4H) ........................................................................... C-12 Tires.................................................................................................E-11 Transmission......................................................................................C-3 Turn Signals.....................................................................................G-11 Valve(s)............................................................................................B-10

This catalog covers:

’02 ’05 ZX1200-B1H/B2H/B3H/B4H Air Cleaner(B1H/B2H) ....................................................................... B-6 Air Cleaner(B3H/B4H) ....................................................................... B-7 Air Duct..............................................................................................B-8 Balancer...........................................................................................B-13 Brake Pedal......................................................................................E-14 Cables................................................................................................G-7 Camshaft(s) ..................................................................................... B-11 Chain Cover.......................................................................................G-8 Chassis Electrical Equipment.................................G-12/G-13/G-14/H-3 Clutch...............................................................................................B-14 Cowling................................................................................................I-6 Cowling Lowers(B1H/B2H) ............................................................ I-7/I-8 Cowling Lowers(B3H/B4H)..................................................................I-9 Crankcase...................................................................................C-6/C-7 Crankcase Bolt Pattern......................................................................C-8 Crankshaft........................................................................................B-12 Cylinder..............................................................................................B-5 Cylinder Head....................................................................................B-3 Cylinder Head Cover ......................................................................... B-4 Decals(Black)(B1H/B2H)(FR,UK,WV) ............................................. H-12 Decals(Black)(B3H/B4H).....................................................................I-4 Decals(Blue)(B1H)...........................................................................H-10 Decals(Blue)(B4H) .............................................................................. I-5 Decals(Green)(B2H)........................................................................H-13 Decals(Red)(B1H)(FR,UK,WV) ....................................................... H-11 Decals(Silver)(B2H).........................................................................H-14 Decals(Silver)(B3H).............................................................................I-3 Engine Cover(s).................................................................................C-9 Engine Mount.....................................................................................E-4 Fenders..............................................................................................E-9 Footrests............................................................................................E-8 Frame.................................................................................................E-3 Frame Fittings....................................................................................E-5 Front Brake(B1H/B2H).......................................................................F-5 Front Brake(B3H/B4H).......................................................................F-6 Front Fork(B1H/B2H) ....................................................................... F-11 Front Fork(B3H/B4H) ....................................................................... F-12 Front Hub.........................................................................................E-12 Front Master Cylinder ........................................................................ F-4 Fuel Injection(B1H/B2H)..................................................................C-14 Fuel Injection(B3H/B4H)....................................................................D-3 Fuel Pump .......................................................................................C-13

GRID NO.

H-16

This grid covers:

Part Name Index Fuel Tank(B1H/B2H)................................................................F-13/F-14 Fuel Tank(B3H/B4H) .................................................................. G-3/G-4 Gear Change Drum...........................................................................C-4 Gear Change Mechanism ................................................................. C-5 Generator...........................................................................................D-5 Handlebar.........................................................................................F-10 Headlight(s) .......................................................................................G-9 Ignition Switch(B1H/B2H)..................................................................H-4 Ignition Switch(B3H/B4H)........................................................... H-5/H-6 Ignition Switch(B3H/B4H)(GE) .......................................................... H-7 Ignition System..................................................................................D-6 Labels ................................................................................................ H-9 Manual...............................................................................................I-10 Meter(s) .............................................................................................G-6 Muffler(s)............................................................................................B-9 Oil Cooler.........................................................................................D-10 Oil Pan.............................................................................................C-10 Oil Pump............................................................................................D-4 Owner’s Tools....................................................................................H-8 Piston(s).............................................................................................B-5 Radiator ...................................................................................... D-8/D-9 Rear Brake(B1H/B2H)........................................................................F-8 Rear Brake(B3H/B4H)........................................................................F-9 Rear Hub ......................................................................................... E-13 Rear Master Cylinder.........................................................................F-7 Seat ...................................................................................................G-5 Shift Fork(s).......................................................................................C-4 Shock Absorber(s) ............................................................................. F-3 Side Covers.......................................................................................G-8 Stand(s) ........................................................................................... E-10 Starter Motor ..................................................................................... D-7 Suspension ........................................................................................ E-7 Swingarm...........................................................................................E-6 Taillight(s) ........................................................................................ G-10 Tensioner ......................................................................................... B-11 Throttle(B1H/B2H) ........................................................................... C-11 Throttle(B3H/B4H) ........................................................................... C-12 Tires.................................................................................................E-11 Transmission......................................................................................C-3 Turn Signals.....................................................................................G-11 Valve(s)............................................................................................B-10

This catalog covers:

’02 ’05 ZX1200-B1H/B2H/B3H/B4H Air Cleaner(B1H/B2H) ....................................................................... B-6 Air Cleaner(B3H/B4H) ....................................................................... B-7 Air Duct..............................................................................................B-8 Balancer...........................................................................................B-13 Brake Pedal......................................................................................E-14 Cables................................................................................................G-7 Camshaft(s) ..................................................................................... B-11 Chain Cover.......................................................................................G-8 Chassis Electrical Equipment.................................G-12/G-13/G-14/H-3 Clutch...............................................................................................B-14 Cowling................................................................................................I-6 Cowling Lowers(B1H/B2H) ............................................................ I-7/I-8 Cowling Lowers(B3H/B4H)..................................................................I-9 Crankcase...................................................................................C-6/C-7 Crankcase Bolt Pattern......................................................................C-8 Crankshaft........................................................................................B-12 Cylinder..............................................................................................B-5 Cylinder Head....................................................................................B-3 Cylinder Head Cover ......................................................................... B-4 Decals(Black)(B1H/B2H)(FR,UK,WV) ............................................. H-12 Decals(Black)(B3H/B4H).....................................................................I-4 Decals(Blue)(B1H)...........................................................................H-10 Decals(Blue)(B4H) .............................................................................. I-5 Decals(Green)(B2H)........................................................................H-13 Decals(Red)(B1H)(FR,UK,WV) ....................................................... H-11 Decals(Silver)(B2H).........................................................................H-14 Decals(Silver)(B3H).............................................................................I-3 Engine Cover(s).................................................................................C-9 Engine Mount.....................................................................................E-4 Fenders..............................................................................................E-9 Footrests............................................................................................E-8 Frame.................................................................................................E-3 Frame Fittings....................................................................................E-5 Front Brake(B1H/B2H).......................................................................F-5 Front Brake(B3H/B4H).......................................................................F-6 Front Fork(B1H/B2H) ....................................................................... F-11 Front Fork(B3H/B4H) ....................................................................... F-12 Front Hub.........................................................................................E-12 Front Master Cylinder ........................................................................ F-4 Fuel Injection(B1H/B2H)..................................................................C-14 Fuel Injection(B3H/B4H)....................................................................D-3 Fuel Pump .......................................................................................C-13

GRID NO.

I-16

This grid covers:

Part Name Index Fuel Tank(B1H/B2H)................................................................F-13/F-14 Fuel Tank(B3H/B4H) .................................................................. G-3/G-4 Gear Change Drum...........................................................................C-4 Gear Change Mechanism ................................................................. C-5 Generator...........................................................................................D-5 Handlebar.........................................................................................F-10 Headlight(s) .......................................................................................G-9 Ignition Switch(B1H/B2H)..................................................................H-4 Ignition Switch(B3H/B4H)........................................................... H-5/H-6 Ignition Switch(B3H/B4H)(GE) .......................................................... H-7 Ignition System..................................................................................D-6 Labels ................................................................................................ H-9 Manual...............................................................................................I-10 Meter(s) .............................................................................................G-6 Muffler(s)............................................................................................B-9 Oil Cooler.........................................................................................D-10 Oil Pan.............................................................................................C-10 Oil Pump............................................................................................D-4 Owner’s Tools....................................................................................H-8 Piston(s).............................................................................................B-5 Radiator ...................................................................................... D-8/D-9 Rear Brake(B1H/B2H)........................................................................F-8 Rear Brake(B3H/B4H)........................................................................F-9 Rear Hub ......................................................................................... E-13 Rear Master Cylinder.........................................................................F-7 Seat ...................................................................................................G-5 Shift Fork(s).......................................................................................C-4 Shock Absorber(s) ............................................................................. F-3 Side Covers.......................................................................................G-8 Stand(s) ........................................................................................... E-10 Starter Motor ..................................................................................... D-7 Suspension ........................................................................................ E-7 Swingarm...........................................................................................E-6 Taillight(s) ........................................................................................ G-10 Tensioner ......................................................................................... B-11 Throttle(B1H/B2H) ........................................................................... C-11 Throttle(B3H/B4H) ........................................................................... C-12 Tires.................................................................................................E-11 Transmission......................................................................................C-3 Turn Signals.....................................................................................G-11 Valve(s)............................................................................................B-10