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AVIONS MARCEL DASSAULT April-May 1971
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GROUND RUN-UPS
The first engine run-ups were made at BorceÉ*\-Mérignac, on 21st and 22nd April. They operated .:: approximately 3 hours, during much of this time. at i,;-power.
Testing covered last minute adjustrnents, u'ith ;n; without engine cowling, followed by compatibilitr chec's. to see that the engine operates correctly with var:i -r equipment, such as the radio installation. Testing en.j.=: with slow taxiing, to obtain an initial idea of srùi::, maneuvrability. Vibration testing started. on April 29th. The official registration number of the aircrait :',
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page 2: Mercure latest page 4: l" Mercure roll-out page 8: Support and service page
15:
page
18:
Paris air show 1969 Paris air sho\ / 1971 A star is born:
The Falcon 207 page 19: Certification of the JTBD-15 page 2T: ShIECMA page 22: Servo-controls COVET:
1" Mercure roll-out
Published by Avions Marcel Dassault, les Mirages, 9e - Vaucressoi: - i::: For additional copies of Mercure Count Down, contact above aCd:t*'.
Paris
lnternational Air and Space Show Ma 27 r June 6, lg7l
The Dassault stands 1. civil ;rircraft 2" n'rilitary aircralt
3. ground exhibit
4. reecption ch;.riets
While in Paris, have a look at the Mercure r at the Dassault Stand (1/10 scale models of various versions - basic version, quick change version, freight version - ) I in the Mercure hangar at the Dassault Saint-Cloud works (full scale model complete with cabin and cockpit fittings).
For further information,
apply to
r
:
The Dassault Stand at the
air show
Té1. 833.84.00
833.85.46 833.86.24 833.87 .42 Direction des ventes Avions Civils Dassault International
r
Villa "Les Mirages" 27, rue du Professeur-Pauchet 92-Vaucresson Té1. : 970.38.50 r Mercure hangar Avions Marcel Dassault 78, quai Carnot 92-Saint-Cloud Té1.603.55.00
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The Mercure has just been rolled-out
of the Bordeaur-Mérigr.rac
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factory only 23 rnonths after the green light on production. For Dassault, it is "not a cause for festivities, but a family affair, when
one of its aircraft is towed out ol the hangar by a tractor, and if any ol the few persons present were expecting a party, they must have been sorely disappointed. On the contrary, the event turned out to be a serious rvork session. Dasshult even scheduled the roll-out for
Sunday,
to avoid disturbing
the
regular development program, and as an additional guarantee ofprivacy.
Nevertheless, although the event waS in no \\'ay publicized, it was indeed an important date for Das-
sault Management.
First of all, because it showed o.nce argain, that program planning is a Dassault stron,epoint . Just as'the full size model rvas readv in time
lor the 1969 Air Shorv at Le Bourser. the Mercure 0l is right on time for its April l97l rendez-vous^ and there is every reason to expect that this ability for efficient research and production planning will be repeated in the luture: for the maiden flight, rvhich will be imminent, by the time these lines appear, and for certification, scheduled for the end of March i973. Aside fron-r the successful deadline performance, the April 1, l97l roll-out wAS inrportant in n)any other respects, .,rs many system checks rvere made, especially involving the hydraulic and electric systems.
The Auxiliary Power Unit reacted beautifully to testing (start-Llp, regulation, etc.), but it was perhaps its low noise level that proved the greatest source of satisfaction.
All
specialists present, agreed that the APU noise level was e\ceptionally low. This victory is the direct outcome of close teamrvork betrveen Garrett. FIAT and Dassault.
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The direct approach
At
Dassault, customers deal with men, not with titles. Dassault does not want its customers to get tangled up in the red tape that impersonal offices and departments invariably create. Instead, problems are settled directly, with a real flesh and blood person, holding power of decision.
This method saves much time and effort. The man on the other side of the desk will not brush questions aside, or try to escape commitment, but will give a pertinent answer to any question... and right away!
Export oriented When setting-up its programs, Dassault has always kept an eye on the needs of other countries. In fact, exports account for nearly two thirds of the Company's total turn-
over figure. Dassault military aircraft are flown by 15 different countries, and civil aircraft have been sold to no less than 25 countries. The "Falcon 20" successfully won over the North
American market,
a
traditionally
hard nut to crack, for foreign contenders, and the 'oFalcon 10" is well on the way to collecting the same honors. But one of the underlying secrets of this success is that Dassault carefully
of its programs with an efficient service support organization that can guarantee implements each
availability to customers... long after the sale has been made. For the Mercure, Dassault is planning new support facilities, on a vast scale, tailored to the program itself. It is a fact, that although the first
Mercure prototype is now being groomed for its maiden flight, Dassault has been working quietly in the background, for over 4 years, to prepare the kind of service support that this aircraft deserves.
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All technical literature on the aircraft, engines and equipment, is
Referencing of relays, contactors, connectors, boxes, and all other
based on
A.T.A. 100 Specifications. Those in charge of the Support and
components.
Service Department, participate in
Tools and equipment list
A.T.A. work
sessions concerning specifications, and several of their suggestions have already been adopted, typically those aimed at simpli-
city and efficiency.
Flight manual Performance and emergency procedures, as determined during the
flight tests preceding aircraft certi-
A collection of analytic sheets, listing
the
recommended equipment for
maintenance of the aircraft and its
Service bulletins Mandatory, recommended or optional modifications. How to embody them, parts involved (usually sup-
plied
in the form of
modification
kits).
Manual change notice
equipment.
This document informs customers of a modification in the above basic
Illustrated parts catalogue The complete listing of aircraft
documentation, pending the printing
parts supplied by the manufacturer,
Maintenance scheilules Recommendations for routine
and all equipment and supplied by vendors.
accessories
fication.
of a new
issue.
air-
craft maintenance.
Aircraft operating manual
Insurance items list A list of vital components, which
Besides containing information which overlaps with that of the
the customer does not have to stock, and which the manufacturer supplies
Flight Manual, this Manual contains a short description of the aircraft and its systems.
upon request.
Service newsletter
Structure repair manual
A collation of technical data compiled by operators, together with comments by the manufacturer.
Maintenance manual Maintenance procedures for aircraft and equipment.
Wiring diagram manual Detailed descriptions of all electric circuits.
Methods and advice for local repairs to structural components (how to eliminate corrosion, how to repair damaged parts, etc.).
Guide books Issued when any special problem arises.
Service newsflash Reports on any particularly urgent matters.
Overhaul manual Trouble shooting methods, emergency repairs, routine repairs, list of required tools and parts.
of information, organize symposium sessions, and send out reports on Besides this wealth
Dassault
will
these meetings.
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The importance of this aspect of aircraft management cannot be overestimated. Although it involves care-
fully planned activity which goes on quietly, behind the scenes, a smooth provisioning organization is essential for keeping an aircraft aloft.
Initial provisioning To
guarantee aircraft availability,
an airline must have its own stock of spares on hand, for all forseeable repairs, as soon as its first aircraft enters service.
At the same time, it
must be sure that all other parts can be obtained
without difficulty.
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As soon as the purchasing contract
Dassault is setting up a huge stock
is signed, Dassault gives each customer all the necessary Initial Pro-
of
visioning Data. This highly detailed documentation is naturally based on aircraft parameters, but also reflects any special features, traditions or desires of the customer, as
A smaller, but highly strategic stock pile will be on hand at the ParisOrly airport, consequently, only a few hours away from any point on
far as possible. Dassault recommends that operators place their orders for spares, one year before their first aircraft
As a further
spare parts, adjacent
to
the
aircraft assembly line.
the globe. access
to
guarantee for quick spares, stock piles are
enters service.
being placed in bonded warehouses, in other countries such as the United
Spare patrs
States.
Aircraft availability has always been a special point of honor with Dassault. Dassault wants to see its aircraft in the sky, not grounded, because of repair problems.
Special arrangements have been made with carrier companies and customs authorities, to cut-down on red tape, and accelerate arrival
of the required part.
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Aircraft familiarization courses will be organized for mechanics and flight personnel, at Istres, near Marseilles, where the production aircraft are to be assembled. This is also where customers will take possession of their Mercure. All instructors are highly qualified engineers or pilots, assigned by Dassault, the engine manufacturer
or one of the main
vendors. Classroom training,
equipment
will be comple-
ted by flight instruction,
if
possible, the
on aircraft earmarked for trainee's company.
For mechanics, this familiarization course can be implemented by practical work periods in Dassault factories, or with the vendors. In some cases, training can even be organized within the premises of the customer.
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No literature, however complete, and no instruction; however perfectly it might be organized, can ever replace the wealth of actual experience acquired by the manu-
assigned
facturer and his team ofcooperants.
wherever needed. This team helps
The manufacturer has witnessed the birth of each prototype part,
the airline to put its first Mercures into service. Only when all team members are
and later, each component carried
by the production aircraft.
From
this unique vantage point, it is no wonder that he is the ideal source for solving operator problems. The manufacturer must be prepared to provide immediate assistance, anywhere, any time.
For Dassault, this kind of assistance is provided in several ways.
Most problems will be easily cleared
by the permanent representative sault.
to
each customer by Das-
If necessary, a small team of
specialists is temporarily dispatched
sure that things are smoothly, do they return
running
to
home
base.
In
answer to a customer call for lightening support, Dassault can also send out emergency squads. This is the procedure in the case of technical investigations, appraisals, or far-reaching modifications to the aircraft.
At the last Air
Show,
in
1969,
Dassault exhibited full-scale models of two new aircraft : the Mercure and the Falcon 10. In only two years time, both these aircraîl have become realities. By the time the l97l Air Show opens its doors at Le Bourget, the Falcon l0 will have been flying for 6 months,
and the Mercure will have logged its maiden flight. Regular Show visitors will certainly
be impressed by Dassault's ability to turn ideas into reality so quickly, and perhaps even more, by the ease with which the Company has been able to move into the civil area.
It is largely due to the determination of each member of the Firm, that so much ground could be covered in only a few months. Happy landing at the Bourget Air Showl
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aifcfàft of lar§er capacities willr hâÿè with the swelling.,,l
rr,,"'to,be,ffbwn to cope
.pu1"§ni:,,20,il :,traffic.
business :Jéts ànld, .rthê,rhigh,.r eàpacity Mercuie, and, ,1qill, b1in§,14i,truuel Passengers enjoy travelling
within reaeh of third-le-vel, àirline§. It cornéà, .àt,j,ùst,thè., right time too, as cômmùtâi,ànà ,feeâer traffic ii now in iull deVebpàent.. : :r
ôrr't1o: dern çarriers. They demand the same comfort,'1apldiiy rsn6 tug"1, on the feeder aircraft that they find on the big jet. ,
,, ,,,i,' ,', .: , :, , This certainly suggegts that the tim0 Ar,,r relv racts is ripe for third level lines to make It is verÿ rare that a new airline is the switch to jet aircraft. created, on the contrary, the tenden-
cy is rather one of concentrâtion, Exhaustive market analysis has fulowing to mergers. Airlines tend to ly corroborated the above facts, gro!ÿ môre powerful, operate larger which means that from 1973 lo fleets, and tnally reach the stage 1980, there will be a potential mar-
about ket for approximately 2000 jet to aircraft of 25 to 30 passenger capaaircraft. city.
where they can begin thinking
creating heavy ground facilities l8
accommodate larger
,
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The JTSD is a sturdy, reliable and thoroughly-proved engine. To date, it has logged 30 000 000 flying hours.
By the time the Mercure cor.nmercial service.
in
enters
1973. this
engine will have exceeded 60 000 000 flying hours.
The Mercure 0l prototype is pouered by the JT8D-11 version, which
delivers
a thrust of
15
000 lbs at
take-off.
20
The 02 prototype and the production version will be por,"ered tly the JTBD-15. which contribLrtes an extra 500 lbs per er.rgine (see Mercure Count Down - April 1970, page 15).
This version has just obtained type certification. Testing ended onMarch
19th, and by April 7, 1971, the F.A.A. officials had already com-
pleted their deliberations and turn-
ed-in
All
a favorable decision.
JTSD-15 engines will be deli-
& Whitney soundproofing, to cut-down rear fan rioise. vered with Pratt
\\ hile uorking on noise reduction and all other problems, contact between the two Firms was practically uninterrupted, through consultations with Pratt &. Whitney experts in Paris or in the U.S.A.
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?nlyDciscult Ddssoult stondods
and the log books show that they
have just exceeded 10,000,000 hours of flying service.
The Dassault Equipment Division has its main plant at Argonnay, in ihe French Alps, but although alreadl' large, this factory wili now h;,, e to be doubled in capacity, to n:::p pace $'ith the vast Mercure I
r-r grêiTl.
I - The Argonnay
plant
2 - Servo control for lower rudder 3 - Control pedestal 4
- Electronic equipment
5
- Actuator for stabilizer
6
- Rudder pedals
7 - Autopressurized feed tank
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