Cession 6 - Multiple FA techniques on advanced technologies Sylvain DUDIT
EUFANET Workshop 2009
Summary
• Typical EFA flow • Application on case of analysis • Focus to put in place for a complex case of analysis – Optical techniques for fault research and localization – The FIB and AFM-P during the analysis – Knowledge for a failure analyst
EUFANET Workshop 2009
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Summary
• Typical EFA flow • Application on case of analysis • Focus to put in place for a complex case of analysis – Optical techniques for fault research and localization – The FIB and AFM-P during the analysis – Knowledge for a failure analyst
EUFANET Workshop 2009
3
Typical EFA flow Best case: 1.5 Days Worst case: 18 Days Interaction with designer /Techno / Test needed
Day time 0.2 to 0.5
0.2 to 3
0.2 to 2
0.1 to 0.5
0.2 to 6
0.2 to 2
0.2 to 3
0.2 to 1
Physical analysis
FA_report
EMMI SLS / DLS TRE Frontside preparation FA request
• Typical EFA flow • Application on case of analysis • Focus to put in place for a complex case of analysis – Optical techniques for fault research and localization – The FIB and AFM-P during the analysis – Knowledge for a failure analyst
EUFANET Workshop 2009
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Case of analysis (1/5) •
Analysis – Test chip analog and digital on 65nm technology – Fail on specific structure to track the problem @ metallization level – Output stuck @ - no evident over consumption observed
IN
OUT
•
For a failure analysis point of view – Case with no over consumption : Open, bridge, serial defects – Case with over consumption : short to GND, short to VDD,
EUFANET Workshop 2009
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Case of analysis (2/5) EMMI results IN
•
Dynamic EMMI : – – – –
•
OU T
Transistor commutations High EMMI spot (drawbacks for the low emitter) No functionality after high EMMI spot 3 IV impacted by the failure ?
Next : – Laser stimulation – Goal : best fail understanding
EUFANET Workshop 2009
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Case of analysis (3/5) LS results
EMMI results IN
•
OU T
IN
OU T
Laser Stimulation – SIL220X benefits versus a 100X lenses • Sensitivity, spatial resolution • Best fail understanding • 2 IV impacted by the failure ? (1 in accordance with EMMI result)
EUFANET Workshop 2009
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Case of analysis (4/5) LS results IN
EMMI results OU T
IN
OU T
•
TRE results – Not in total accordance with LS and EMMI – 5 IV impacted by the failure ?
EUFANET Workshop 2009
9
Case of analysis (5/5) •
Conclusion about fail hypothesis : – Short @ VDD or GND on a very long path – 3 FA techniques of localization with results but without fine localization – DLS technique : Fail (pseudo static fail)
!!! Charge contrast technique use to have the good localization !!!
IN
OUT
EUFANET Workshop 2009
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• Typical EFA flow • Application on case of analysis • Focus to put in place for a complex case of analysis – Optical techniques for fault research and localization – The FIB and AFM-P during the analysis – Knowledge for a failure analyst
EUFANET Workshop 2009
11
Fault research & Localization EMMI + SLS Top side
Top & Back side
EMMI static
EBT-Ebeam Tester Top & Back side
PLS – Obic (Liva)
TLS – Obirch (Tiva)
- ESD - Hot carriers - Latch-up Measurement : - Delay - Rise/fall time @ebeam probe point
Back side
- Floating node - Non bias junction - Resistive path
Timing analysis Tester
EMMI + Laser tester
TRE Back side
Measurement : - Delay @transistor level
EMMI Dynamic
EUFANET Workshop 2009
SDL
Dynamic fault tracking: - cross talk - Latch-up
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Fault research & Localization FIB AFM Probing
Electrical characterization by “in situ” contact 60µA
Front side modification
Current leakage mapping
Id/Vd REF
15µA
Id/Vd FAIL Backside modification
Cross-Ebeam Probe Pad section Generation EUFANET Workshop 2009
Charge contrast
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Knowledge for a failure analysis
Knowledge needed :
Knowledge needed :
- Sample Preparation ( // polishing, chemical, micro drill …) - Electrical setup ( Power supplies , DC) - CAD navigation setup – Layout view - Optic Tester ( EMMI+SLS) (collaboration with the designers) - Mechanical deprocessing - Chemical deprocessing - SEM Imaging - Fib editing (F / B) and X-sectioning
Sample Preparation ( // polishing, chemical, micro drill …) - Electrical setup ( Power supplies , DC) - Electrical setup AC : °Pattern conversion & Optimization - CAD navigation setup ° Layout view °Netlist view °Schematic view - Optic Tester 5 ( EMMI+ SLS + TRE + DLS) - E-beam - Comparison with simulation results (close collaboration with the designers) - AFM probing - Mechanical deprocessing - Chemical deprocessing - SEM Imaging - Fib editing ( F / B) and X-sectioning -
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Front side / Back side. Software enhancement. COMPUTER AIDED TOOLS FOR FA : NAVIGATION / BITMAP ( full integrated ). Behavioral simulation / diagnostic.
... Stimulation / Soft defect localization. ⢠IR Thermography ... Non destructive analysis ... Region Of Interest ? - Can you still test your product after preparation ?
needle stage, the geometry of the original specimen is not a limiting factor for ... Figure 4 shows a schematic flow for the FIB micro-pillar sample preparation ...