Section :
Engine
Ref. No. : EG-5003
Service Bulletin
Date : Page :
Feb.,2005 1 of 3
Area Application : USA, Canada, Europe, General, G.C.C. Countries, Australia Model Name : YARIS, YARIS VERSO, ECHO, ECHO VERSO, COROLLA, COROLLA MATRIX, COROLLA VERSO, PRIUS, SCION xA, SCION xB, LAND CRUISER 100, SEQUOIA, TOYOTA TUNDRA Model Code : NCP1#, NCP2#, NCP3#, NCP4#, NCP61, NLP10, NLP2#, NHW11, VCK30, VCK40, UCK3#, UCK4#, ZZE12#, ZZE13#, HDJ10#, FZJ10#, HZJ105, UZJ100, CE12# Subject : Instructions regarding exhaust pipe joint clamp installation angle This service bulletin provides instructions regarding the exhaust joint clamp installation angle. When installing the exhaust joint clamp, the following instructions must be followed.
Part No. Information : New Part No.
New Part Name
Qty
NA
NA
NA
Production Effective : Model Code
Production Date
NCP1#,NLP10,
Aug.,1999
NCP2#,NLP2#,
Aug.,1999
NCP61
Apr.,2003
NCP1#
Aug.,2002
NCP4#
Mar.,2003
NCP2#,NCP3#,NLP2#
Aug.,2002
NCP1#,NLP10
Aug.,2002
NLP10
Feb.,2003
NZE120,CE120,ZZE12#
Oct.,2001
NZE12#,ZZE12#,CE121
Sep.,2002
ZZE13#
Jan.,2002
NHW11
May.,2000
VCK30,VCK40,UCK3#,UCK4#
Aug.,2002
FZJ10#, HZJ105,UZJ100, HDJ10#
Aug.,2003
UCK3#, UCK4#
Sep.,2003
OVERSEAS CUSTOMER SERVICE TECHNICAL DIV.
Service Bulletin
Ref. No. : EG-5003 Page :
2 of 3
INSTALLATION 1.
NCP1#, NLP10, NCP2#, NLP2#, NCP61, NCP4#, NCP3# : INSTALL EXHAUST PIPE ASSEMBLY TAIL (a) Install a new gasket onto the exhaust pipe front. (b) Install the new clamp with the bolt as shown in the illustration. NOTICE: Do not reuse the removed gasket and clamp. Torque: 32 N·m (326 kgf·cm, 24 ft.·lbf)
2.
NHW11 : INSTALL EXHAUST PIPE ASSEMBLY TAIL (a) Install a new gasket onto the exhaust pipe front. (b) Install the new clamp with the bolt as shown in the illustration. NOTICE: Do not reuse the removed gasket and clamp. Torque: 32 N·m (326 kgf·cm, 24 ft.·lbf)
3.
VCK30, VCK40: INSTALL EXHAUST PIPE ASSEMBLY TAIL (a) Install a new gasket onto the exhaust pipe front. (b) Install the new clamp with the bolt as shown in the illustration. NOTICE: Do not reuse the removed gasket and clamp. Torque: 32 N·m (326 kgf·cm, 24 ft.·lbf)
4.
ZZE12#, CE12#, NZE12#, ZZE12# : INSTALL EXHAUST PIPE ASSEMBLY CENTER (a) Install a new gasket onto the exhaust pipe front. (b) Install the new clamp with the bolt as shown in the illustration. NOTICE: Do not reuse the removed gasket and clamp. HINT: Both available right and left side. Torque: 32 N·m (326 kgf·cm, 24 ft.·lbf)
UPPER
RH 55.5°+20° -20° A111553E01
UPPER
RH 90°+20° q A111549E01
UPPER 30°+30° -0° RH
A111556E01
UPPER
RH 90° A111552E01
OVERSEAS CUSTOMER SERVICE TECHNICAL DIV.
Service Bulletin
Ref. No. : EG-5003 Page :
3 of 3
5.
FZJ10#, HZJ105, UZJ100, HDJ10#:INSTALL EXHAUST PIPE ASSEMBLY TAIL (a) Install a new gasket onto the exhaust pipe center. (b) Install the new clamp with the bolt as shown in the illustration. NOTICE: Do not reuse the removed gasket and clamp. Torque: 35 N·m (357 kgf·cm, 26 ft.·lbf)
6.
ZZE13#:INSTALL EXHAUST PIPE ASSEMBLY TAIL (a) Install a new gasket onto the exhaust pipe center. (b) Install the new clamp with the bolt as shown in the illustration. NOTICE: Do not reuse the removed gasket and clamp. Torque: 32 N·m (326 kgf·cm, 24 ft.·lbf)
7.
UCK3#, UCK4#: INSTALL EXHAUST PIPE ASSEMBLY TAIL (a) Install a new gasket onto the exhaust pipe center. (b) Install the new clamp with the bolt as shown in the illustration. NOTICE: Do not reuse the removed gasket and clamp. Torque: 32 N·m (326 kgf·cm, 24 ft.·lbf)
UPPER 30° RH
A111555E02
UPPER
RR
40.1°+10° -10°
A111550E01
UPPER
RH 30° A111554E01
OVERSEAS CUSTOMER SERVICE TECHNICAL DIV.
