LOCK 1. Front sprocket guard screw. M 6x1. 6. Chain sliding shoe retaining screw. M6x1. 6. LOCK 1 ... Nut retaining battery mount to cylinder head M 8x1.25. 13.
Suspension rocker arm to frame fixing screw M 12x1.5
75 *
GREASE B
Ball joints to actuating rod nut
36 *
M 12x1.5
C
Front and Rear mudguards Front mudguard retaining screw
M 6x1
3
LOCK 2
Rear mudguard retaining screw
M 6x1
3
LOCK 2
Number plate holder protection screw
M 6x1
5.5
Splashguard to underseat retaining screw
M 6x1
1.8
Number plate holder to splashguard nut
M 6x1
1.9
D
E
Footpegs and Levers Lever and gearbox pin
M 8x1.25
24
LOCK 2
Gear change lever fixing screw
M 6x1
10
LOCK 1
Actuating rod ball joints screw on gear change M 6x1 lever
10
Front footpeg holders to engine retaining screws
M 10x1,5
36
Screws securing the front footpegs to swingarm shaft
M 12x1.25
55 *
GREASE B
Rear footpeg holders to frame retaining screws
M 8x1.25
24
LOCK 2
Screw securing heel guards to footpegs
M 5x0.8
5
LOCK 2
F
G
H
Front and Rear wheel Front wheel nut
M 25x1.25
63 *
GREASE B
Rear wheel nut -left side
M 33x1.5
156 *
GREASE B
Rear wheel nut -right side
M 38x1.5
176 *
GREASE B
Front and rear brake discs securing screw
M 8x1.25
24 *
LOCK 2
Rear chain sprocket nut
M 10x1.25
48 *
LOCK 2
Driving pins securing screw
M 6x1
11 *
LOCK 2
L
M
Fuel Tank Retaining screw of plastic fuel tank flange
M6x1
10
Fuel hose clamp
1.5
Fuel filler plug fixing screw
M 5x0.8
6
Fuel tank hinge bracket retaining screw
M 6x1
10
Fuel tank pads retaining screw
M 6x1
10
N
Exhaust Screw for tie on exhaust pipes
M 8x1.25
P
19
Monster S2R800/S2R800 Dark Aggiornamento/Update - M.Y. 2006 - edizione/edition 00
27
sezione / section
Caratteristiche tecniche
C3
Technical specification
Part
A
B
C
Thread (mm)
Nm tolerance ±10%
Notes
Special screw securing exhaust manifolds to M 12x1.5 crankcase
25
LOCK 1
Exhaust pipe to casing retaining screw
M 6x1
9
Stainless steel 1/8 gas thread plugs to exhaust pipes
M 10x1.25
25
Silencers-to-frame retaining screw
M 8x1.25
24
Heat guard-to-silencer screw
M 6x1
10
LOCK 2
Heat guard-to-exhaust pipes screw
M 6x1
2,4
LOCK 2
Nuts securing exhaust pipes to horizontal and M 6x1 vertical head
24 Seat
D
E
Seat lock ring nut
M 22x1.5
1
Seat lock holder retaining screw
M 5x0.8
6
Seat cover holder retaining screw
M 5x0.8
3
Seat pulley screw
Self-tapping
Screw retaining seat cover and tool box compartment cover to seat
M 6x1
2
Seat lock retaining screw
M 5x0.8
6
LOCK 3
LOCK 2
Oil inlet/breather
F
G
Airbox hose clip
......
2
Airbox stud to airbox fixing
M 6x1
6
Peg to airbox stud fixing
M 6x1
4
Oil breather valve hose clip
M 6x1
1.2
Oil breather tank hose clip
2
Oil breather tank to frame retaining screw
M 6x1
6
Fuel system, Canister
H
Throttle body mounting clip
2
Pressure regulator to throttle body retaining screw
M 6x1
5
Canister support to engine retaining screw
......
10 Fairing
L
Side body panel retaining screw
M 5x0.8
0.8
Headlight fairing to bracket retaining screw
M 6x1
8 Stand
M
Side stand plate retaining screw
M 10x1,5
36
Side stand sensor wire retainer screw
M 6x1
10
Side stand pivot nut
M 8x1.25
24
Side stand sensor retaining screw
M 6x1
10
N
LOCK 5
Frame Engine to frame mounting bolt nut
M 12x1.5
60 *
Oil pipe fitting on casing
M 9/16"UNF"
19
Fitting for oil delivery pipe to heads
M 8x1.25
15
GREASE B
P 28
Monster S2R800/S2R800 Dark Aggiornamento/Update - M.Y. 2006 - edizione/edition 00
sezione / section
Caratteristiche tecniche
C3
Technical specification
Part
Thread (mm)
Nm tolerance ±10%
Notes
A
Oil cooler Oil pipe fitting on cooler with twin seal
M 16x1.5
25 *
Engine oil
Oil pipe fitting on casing with twin seal
M 16x1.5
25 *
Engine oil
Oil cooler nipple on cooler
M 14x1.5
27
LOCK 1
B
* critical point for dynamic safety. Tightening torque tolerance must be: ± 5% Nm. Note For product specifications and symbols, refer to “Product specifications” (Section A2).
C
D
E
F
G
H
L
M
N
P Monster S2R800/S2R800 Dark Aggiornamento/Update - M.Y. 2006 - edizione/edition 00
29
sezione / section
Caratteristiche tecniche
C3
Technical specification
Engine torque settings
A
B
C
D
E
Part
Thread (mm)
Nm
Min.
Max.
Blow-by valve
M 40x1.5
40
36
44
Mesh filter duct plug
M 32x1.5
42
38
46
Oil temperature sensor ring nut
M 30x1.5
38
34
42
LOCK 4
Wet clutch drum nut
M 25x1.5
190
180
200
GREASE B
Generator rotor nut
M 24x1
270
256
284
Engine oil
Crankshaft gear fixing nut
M 22x1
190
171
209
GREASE B
Oil drain plug
M 22x1.5
42
38
46
Oil mesh filter
M 22x1.5
42
38
46
Oil filler plug
M 22x1.5
5
5
6
Steel/aluminium crankshaft blanking plug
M 20x1
15
13.5
16.5
Gearbox drum locating screw
M 16x1.5
30
27
33
Oil filter nipple
M 16x1.5
42
38
46
LOCK 2 or THREE BOND 1324
Oil cartridge filter
M 16x1.5
11
10
12
Engine oil on seal
Mesh filter duct plug
M 15x1
20
18
22
LOCK 5 or THREE BOND 1375B
By-pass pump plug
M 15x1
25
22
28
LOCK 5 or THREE BOND 1375B
Ring nut for belt rollers on lay shaft
M 15x1
71
64
78
GREASE A
Ring nuts for belt rollers on heads
M 15x1
71
64
78
GREASE A
Generator cover inspection plug
M 15x1
20
18
22
THREE BOND 1215
Nut for timing lay shaft gear
M 14x1
55
50
60
GREASE A
Radiator preset plug
M 14x1.5
24
21
27
LOCK 5 or THREE BOND 1375B
Radiator preset blanking plug
M 14x1.5
27
24
30
LOCK 5 or THREE BOND 1375B
Oil cooler nipple
M 14x1.5
27
24
30
LOCK 5 or THREE BOND 1375B
Pick-up inspection screw
M 12x1
15
13
17
LOCK 2 or THREE BOND 1324
Earth screw
M 12x1
18
16
19
LOCK 2 or THREE BOND 1324
Oil temperature sensor
M 12x1.5
18
16
19
LOCK 4
Spark plugs
M 12x1.25
20
18
22
Head nuts:
M 10x1,5
F
G
H
L
M
N
1st snug torque 2nd snug torque final torque
P 30
Notes
THREE BOND 1375B
Grease under head and thread of stud bolt with GREASE C 15 25 40
23 38
27 42
Monster S2R800/S2R800 Dark Aggiornamento/Update - M.Y. 2006 - edizione/edition 00
sezione / section
Caratteristiche tecniche
C3
Technical specification
Part
Thread (mm)
Con-rod bolts:
M 10x1
1st tight. at 50 rpm 2nd Stop for 2 sec. and loosen by 360° at 30 rpm 3rd snug at 30 rpm 4th snug at 10 rpm Tight. at 10 rpm check angle > 30° Oil pump duct plug
Nm
Min.
Max.
Notes GREASE B on thread
35
20 35 70.5 M 10x1,5 15
66
B
73
Fully home with tool 13 17
A
LOCK 5 or THREE BOND 1375B
C
Head stud bolts
M 10x1,5
25
23
26
LOCK 2 or THREE BOND 1324
Pressure switch
M 10x1
19
17
21
Reduction bushing
M 10x1
Spark plug
M 10x1
15
13
17
Neutral light switch
M 10x1.25
10
9
11
Clutch-side casing service plug
M 10x1,5
15
13
17
LOCK 5 or THREE BOND 1375B
Oil circuit plug on exhaust side
M10x1
15
13
17
LOCK 2 or THREE BOND 1324
Crankshaft dowels
M 8x1.25
13
11
15
THREE BOND 1375B
Gearbox pawl screw
M 8x1.25
25
22
28
Gear stopper screw
M 8x1.25
18
16
20
LOCK 2 or THREE BOND 1324
Intake and exhaust flange stud bolts
M8x1.25
15
13
17
LOCK 2 or THREE BOND 1324
Intake manifold nuts
M8x1.25
23
20
26
Oil pump screws
M 8x1.25
26
23
29
Casing jointing screws: 1st snug torque final torque
M 8x1.25 19 25
17 22
21 28
Casing drilled screw
M 8x1.25
20
18
22
GREASE B
Fixed tensioner
M 8x1
20
18
22
LOCK 2 or THREE BOND 1324
Mobile tensioner
M 8x1.25
26
23
29
Ground screw
M 8x1.5
13
11
15
Clutch springs screws
M 6x1
6
5
7
Stator cable guide screws
M 6x1
10
9
11
LOCK 2 or THREE BOND 1324
Starter motor screws
M 6x1
10
9
11
LOCK 2 or THREE BOND 1324
Starter idle gear pin screw
M 6x1
10
9
11
LOCK 2 or THREE BOND 1324
D LOCK 5 or THREE BOND 1375B
E
F
G
H GREASE B
Monster S2R800/S2R800 Dark Aggiornamento/Update - M.Y. 2006 - edizione/edition 00
L
M
N
P 31
A
sezione / section
Caratteristiche tecniche
C3
Technical specification
Part
Thread (mm)
Nm
Min.
Max.
Notes
Generator stator retaining screws
M 6x1
10
9
11
LOCK 2 or THREE BOND 1324
Flywheel / rotor screws
M 6x1
13
11
15
LOCK 2 or THREE BOND 1324
Gearbox bearing stop plate screws
M 6x1
10
9
11
LOCK 2 or THREE BOND 1324
Head service screws (aluminium)
M6x1
3
2
3
LOCK 5 or THREE BOND 1375B
Intake manifold fuel pump fitting
M 6x1
2.5
2
3
LOCK 2 or THREE BOND 1324
Bosch pick-up retaining screws
M 6x1
10
9
11
Battery mount lower stud bolt
M 6x1
10
9
11
LOCK 2 or THREE BOND 1324
Gearbox pawl screw
M 6x1
9
8.5
9.5
LOCK 2 or THREE BOND 1324
Inspection cover screws
M 6x1
4.5
4.5
6
Rocker arm shaft cover screws
M 6x1
10
9
11
Intake / exhaust valve cover screws
M 6x1
10
9
11
Casing jointing screws
M 6x1
9
8.5
9.5
Clutch cover screws
M 6x1
9
8.5
9.5
Generator cover screws
M 6x1
10
9
11
Clutch spring screws
M 5x0.8
5
5
7
Driven belt roller flange retaining screws
M5x0.8
5
5
7
Manifold nipple
M 5x0.8
3
2
3
Split belt roller flange retaining screws
M5x0.8
5
5
7
Head cover plug
M5x0.8
2.5
2.5
3
Screws
M 10x1,5
45
40
50
Screws
M 8x1.25
25
22
28
Screws
M 6x1
10
9
11
Screws
M 5x1
5
5
7
B
C
D
E
F
G
H
L
M
GREASE A
LOCK 2 or THREE BOND 1324
Note For product specifications and symbols, refer to “Product specifications” (Section A2).
N
P 32
Monster S2R800/S2R800 Dark Aggiornamento/Update - M.Y. 2006 - edizione/edition 00
re-greased every 6 months of salt water use, or 12 months of freshwater use. Cathodic protection anodes should be inspected annually by an authorized dealer.
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La Marine et la voile : des liens inoxydables • Grand. Port, la victoire oubliée .... actes de piraterie et de vols à main armée au large des côtes de la Somalie.