265

46

264

174 120

262

263 35

127

260

37

144

291

146 126 39 175

257

128

266

170

170

291

170 250

173 173 173

125

290

122

39a 145

269

36

252

268

256

48

44

39a 267

172

124

176

251

43

171

253

123

119

242

255

38

240 151 185

247 64 119

53

184 13

241 120

12

183

4 45

155

244

70 2 119

143 120

71

245

73

50

182

141

154

194 142

16

182a

140

72

193 74

52

181 11 10

202 14

15

19

139

180 192

200

115 54

40

199

133

150

100 101

201

51

211

82

63

103

81

210

80

60

23

61

62

102

17

84

134 152

158

18

34

130

22

162

200 156

221

206 157

153 188

24

220

25 231

116

187 135

132

219

205

27

161

186

230

20 21

131

137 218

94 92

28

217

159

91 216

90

112

117 167

114 228

111

93

160

158

113

26

110

164 165

215 227 226 214

163

136 225

ZF5HP24A JP(Automatic Transmissions)Ltd Telephone 0117-9214351

(Fax 0117-9273922)

iss 2

ZF 69

ZF 5HP24A 1058 020 Illus

Please quote the full transmission code when ordering parts 1997 on - 5 speed all wheel drive. Audi

Description

Part No.

KITS Overhaul Gasket & seal Gasket Shaft sealing ring

211 02 02 211 03 02 211 04 02 211 06 01

GASKETS 1 3 4 5

Pan V/B intermediate plate Front ext housing to case Rear ext housing to case

211 25 04 211 25 03 211 25 05 211 25 06

10 12 13 14

Pump B clutch inner B clutch outer A clutch inner

213 16 01 211 16 02 180 16 11 211 16 03

15 16 17 18 19

A clutch outer A clutch oil dam C clutch inner C clutch outer Sun gear shaft

213 16 03 213 16 03 211 16 04 180 16 12 211 16 05

20 21 22 23 24

D clutch inner D clutch outer E clutch inner E clutch outer Support bush

211 16 06 211 16 07 211 16 08 180 16 11 211 16 09

25 26 27 28 29

Support bush Ring gear F clutch to case F clutch moulded piston Extension housing

211 16 10 211 16 11 208 16 14 211 45 01 208 16 19

30 31 32 33 34 35 36 37 38 39 39a

V/B wire harness Filter Pressure regulator Pressure regulator Input shaft Diff cover Speed sender Ind. transmitter Ext cover sealing ring Left hand cover seal Left hand tube

RUBBER COMPONENTS

2

2 1 4 1 2

2

208 16 18 208 16 15 211 16 13 211 16 14 211 16 10 213 16 08 183 16 17 183 16 18 213 16 13 213 29 39 211 16 15

METAL CLAD SEALS 40 43 44 45 46 47 48

Converter Selector shaft Extension Sandwich extension Front axle pinion Pinion shaft Right hand shaft seal Left hand shaft seal

50 51 52 53 54

Stator support Input shaft Sun gear shaft Input shaft Pump

60 61 62 63 64

B clutch friction B clutch steel B clutch spring plate End plate B clutch diaphram spring

178 x 1.55 x 30T

70 71 72 73 74

A clutch friction A clutch steel A clutch end plate A clutch spring plate A clutch diaphram spring

128 X 1.55 X 40T

80 81

C clutch friction C clutch steel

128 X 1.55 X 40T

1

137 15 01 211 15 01 213 15 08 213 15 11 213 15 10 213 15 04 213 15 06 213 15 07

SHAFT SEALING RINGS 2 2 2 1 1

208 26 02 213 26 03 211 26 01 211 26 02 211 26 03

6 6 1

211 11 04 212 13 10 211 12 01 212 12 09 211 24 01

6 6

211 11 05 211 12 08 211 12 03 211 12 04 211 24 02

4 4

211 11 05 211 12 08

CLUTCH PLATES

ZF 70

122 X 86 X 16T

91 X 37 X 10T

Illus

Iss 17/10/00

Description

Part No

82 83 84

C clutch spring plate C clutch end plate C clutch diaphram spring

90 91 92 93 94

D clutch friction D clutch steel D clutch spring plate D clutch end plate D clutch diaphram spring

100 101 102 103

E clutch friction E clutch steel E clutch end plate E clutch diaphram spring

178 x 1.55 x 30T

110 111 112 113 114

F clutch friction F clutch steel F clutch spring plate F clutch end plate F clutch diaphram spring

143 X 1.6 X 30T

211 12 04 211 12 09 211 24 03

96 X 60 X 12T 178 x 1.55 x 30T

4 4

211 11 04 212 13 10 211 12 01 212 12 09 211 24 04

5 5

211 11 04 212 13 10 212 12 09 211 24 05

6 6

211 11 06 211 12 10 208 12 02 211 12 11 208 24 06

168 X 140 X 20T

134 X 67 X 12T

FILTERS Pickup Valve body thimble screen

211 27 02 208 27 02

BUSHES & BEARINGS 115 116 117 119 120 121 122 123 124 125 126 127 128

Converter needle bush Support bush F clutch needle bush Pinion roller sleeves Front axle shaft bearing Pinion needle sleeve Pinion bearing Pinion needle sleeve Pinion bearing Diff bearing Diff bearing Pinion shaft roller bearing Left hand axle bearing

130 131 132

Pump Intermediate shaft C clutch plate carrier

208 22 01 211 22 01 211 22 02

133

Input shaft needle

211 23 01

134 134 134 134 134

Kit of sel thrusts Input shaft front sel Input shaft front sel Input shaft front sel Input shaft front sel

3 2.8 2.6 2.4

211 10 01 211 22 03A 211 22 03B 211 22 03C 211 22 03D

134 134 134 134 134

Input shaft front sel Input shaft front sel Input shaft front sel Input shaft front sel Input shaft front sel

2.2 2 1.8 1.6 1.4

211 22 03E 211 22 03F 211 22 03G 211 22 03H 211 22 03J

135 136 137

D cylinder E clutch disc carrier needle set Sun gear needle thrust

211 22 04 211 23 02 211 23 03

140 141

Support shim Needle thrust

211 22 06 211 23 05

142 142 142 142 142 142 142 142

Sel shim Sel shim Sel shim Sel shim Sel shim Sel shim Sel shim Sel shim

4.6 4.4 4.2 4 3.8 3.6 3.4 3.2

143 143 143 143 143 143 143

Sel shim Sel shim Sel shim Sel shim Sel shim Sel shim Sel shim

1.65 1.6 1.55 1.5 1.45 1.4 1.35

3 2

211 21 01 211 21 02 178 21 02 211 21 03 211 21 04 213 21 09 213 21 07 213 21 10 213 21 08 213 21 03 213 21 04 213 21 05 213 21 02

THRUST WASHERS

JP(Automatic Transmissions)Ltd Telephone 0117-9214351

(Fax 0117-9273922)

211 22 07A 211 22 07B 211 22 07C 211 22 07D 211 22 07E 211 22 07F 211 22 07G 211 22 07H 212 22 30 212 22 31 212 22 32 212 22 33 212 22 34 212 22 35 212 22 36

Please quote the full transmission code when ordering parts 1997 on - 5 speed all wheel drive. Audi

Iss 17/10/00

Illus

Description

Part No.

143 143 143 143 143

Sel shim Sel shim Sel shim Sel shim Sel shim

1.3 1.25 1.2 1.15 1.1

212 22 37 212 22 38 212 22 39 212 22 40 212 22 41

144 144 144 144 144 144 144 144 144 144 144 144 144 144 144 144 144 144 144 144 144 144 144 144 144 144 144 144 144 144 144

Pinion shaft shim Pinion shaft shim Pinion shaft shim Pinion shaft shim Pinion shaft shim Pinion shaft shim Pinion shaft shim Pinion shaft shim Pinion shaft shim Pinion shaft shim Pinion shaft shim Pinion shaft shim Pinion shaft shim Pinion shaft shim Pinion shaft shim Pinion shaft shim Pinion shaft shim Pinion shaft shim Pinion shaft shim Pinion shaft shim Pinion shaft shim Pinion shaft shim Pinion shaft shim Pinion shaft shim Pinion shaft shim Pinion shaft shim Pinion shaft shim Pinion shaft shim Pinion shaft shim Pinion shaft shim Pinion shaft shim

1.87 1.84 1.81 1.78 1.75 1.72 1.69 1.66 1.63 1.6 1.57 1.54 1.51 1.48 1.45 1.42 1.39 1.36 1.33 1.3 1.27 1.24 1.21 1.18 1.15 1.12 1.09 1.06 1.03 1 0.97

213 22 04A 213 22 04B 213 22 04C 213 22 04D 213 22 04E 213 22 04F 213 22 04G 213 22 04H 213 22 04J 213 22 04K 213 22 04L 213 22 04M 213 22 04N 213 22 04P 213 22 04R 213 22 04S 213 22 04T 213 22 04U 213 22 04V 213 22 04W 213 22 04X 213 22 04Y 213 22 04Z 213 22 04AA 213 22 04AB 213 22 04AC 213 22 04AD 213 22 04AE 213 22 04AF 213 22 04AG 213 22 04AH

145 145 145 145 145 145 145 145 145 145 145 145 145 145 145 145 145 145 145 145

Diff shim Diff shim Diff shim Diff shim Diff shim Diff shim Diff shim Diff shim Diff shim Diff shim Diff shim Diff shim Diff shim Diff shim Diff shim Diff shim Diff shim Diff shim Diff shim Diff shim

1.95 1.9 1.85 1.8 1.75 1.7 1.65 1.6 1.55 1.5 1.45 1.4 1.35 1.3 1.25 1.2 1.15 1.1 1.05 1

213 22 06A 213 22 06B 213 22 06C 213 22 06D 213 22 06E 213 22 06F 213 22 06G 213 22 06H 213 22 06J 213 22 06K 213 22 06L 213 22 06M 213 22 06N 213 22 06P 213 22 06R 213 22 06S 213 22 06T 213 22 06U 213 22 06V 213 22 06W

146 146 146 146 146 146 146 146 146 146 146 146 146 146 146 146 146 146 146

Diff shim Diff shim Diff shim Diff shim Diff shim Diff shim Diff shim Diff shim Diff shim Diff shim Diff shim Diff shim Diff shim Diff shim Diff shim Diff shim Diff shim Diff shim Diff shim

1.9 1.85 1.8 1.75 1.7 1.65 1.6 1.55 1.5 1.45 1.4 1.35 1.3 1.25 1.2 1.15 1.1 1.05 1

213 22 05A 213 22 05B 213 22 05C 213 22 05D 213 22 05E 213 22 05F 213 22 05G 213 22 05H 213 22 05J 213 22 05K 213 22 05L 213 22 05M 213 22 05N 213 22 05P 213 22 05R 213 22 05S 213 22 05T 213 22 05U 213 22 05V

150 151

Pump B clutch diaphram spring

Illus

ZF 5HP24A 1058 020

Description

Part No

152 152 152 152 152

B clutch selective B clutch selective B clutch selective B clutch selective B clutch selective

4.6 4.4 4.2 4 3.8

211 32 02A 211 32 02B 211 32 02C 211 32 02D 211 32 02E

152 152 152 152

B clutch selective B clutch selective B clutch selective B clutch selective

3.6 3.4 3.2 3

211 32 02F 211 32 02G 211 32 02H 211 32 02J

152 152 152 152

B clutch selective B clutch selective B clutch selective B clutch selective

2.8 2.6 2.4 2.2

211 32 02K 211 32 02L 211 32 02M 211 32 02N

153 154

C clutch disc carrier A clutch dam

155 155 155 155 155

A clutch selective A clutch selective A clutch selective A clutch selective A clutch selective

3.6 3.4 3.2 3 2.8

211 32 05A 211 32 05B 211 32 05C 211 32 05D 211 32 05E

155 155 155 155 155

A clutch selective A clutch selective A clutch selective A clutch selective A clutch selective

2.6 2.4 2.2 2 1.8

211 32 05F 211 32 05G 211 32 05H 211 32 05J 211 32 05K

156 156 156

C clutch selective C clutch selective C clutch selective

3.4 3.2 3

211 32 06A 211 32 06B 211 32 06C

156 156 156 156

C clutch selective C clutch selective C clutch selective C clutch selective

2.8 2.6 2.4 2.2

211 32 06D 211 32 06E 211 32 06F 211 32 06G

157

D clutch housing

158 158 158 158 158

D & E clutch selective D & E clutch selective D & E clutch selective D & E clutch selective D & E clutch selective

4.6 4.4 4.2 4 3.8

211 32 08A 211 32 08B 211 32 08C 211 32 08D 211 32 08E

158 158 158 158

D & E clutch selective D & E clutch selective D & E clutch selective D & E clutch selective

3.6 3.4 3.2 3

211 32 08F 211 32 08G 211 32 08H 211 32 08J

158 158 158 158

D & E clutch selective D & E clutch selective D & E clutch selective D & E clutch selective

2.8 2.6 2.4 2.2

211 32 08K 211 32 08L 211 32 08M 211 32 08N

159 160 161 162 163

D clutch diaphram spring Ring gear Ring gear Ring gear Freewheel

165 165 165 165

F clutch selective F clutch selective F clutch selective F clutch selective

167

F clutch bearing

208 32 25

169 170 171 172 173 174 175 176

Pinion bearing circlip Pinion bearing circlip Pinion bearing circlip Pinion bearing circlip Pinion bearing circlip Pinion shaft bearing Left drive shaft Left drive shaft tube

213 32 12 213 32 14 208 32 25 213 32 15 213 32 13 213 32 09 213 32 10 208 32 25

211 32 03 211 32 04

211 32 07

211 32 09 211 32 10 211 32 11 211 32 11 208 32 23 3.8 3.4 3 2.6

208 32 05 208 32 07 208 32 09 208 32 11

CIRCLIPS 208 32 02 211 32 01

JP(Automatic Transmissions)Ltd Telephone 0117-9214351

(Fax 0117-9273922)

ZF 71

ZF 5HP24A 1058 020 Illus

1997 on - 5 speed all wheel drive. Transmission codes 1058 020 ### Audi

Description

Part No.

Illus

HARD PARTS 180 181 182 182a

Pump assembly Pump wear plate Stator assembly Stator housing only

211 38 02 211 38 04 211 39 02 211 39 03

183 184 185

B clutch cylinder B clutch piston B clutch fixing washer

211 29 01 211 45 02 211 29 02

186 187 188 192

Intermediate shaft Clutch disc carrier Clutch disc carrier Input shaft

211 29 03 211 29 04 211 29 05 211 64 01

193 194 199 200 201

A clutch piston A clutch oil dam C clutch piston C clutch cylinder C clutch split ring

211 45 03 211 29 06 211 45 04 211 29 07 208 29 18

202 205 206 210 211

Sun gear shaft D clutch piston D & E clutch assemblies E clutch piston E clutch split ring

211 65 01 211 45 05 211 29 17 211 45 06 211 29 09

214 214 215 216 217 218

Clutch disc carrier Clutch disc carrier Ring gear Planet carrier Ring gear Sun gear

211 29 10 211 29 11 211 29 12 211 66 01 211 29 13 211 65 02

219 220 221 225 226

Planet carrier Sun gear Ring gear Planet carrier Freewheel assembly

211 66 02 211 65 03 211 29 14 211 66 04 211 44 01

227 228 230 231

Fixing washer F clutch split ring F clutch cylinder F clutch screws

208 29 18 208 29 19 211 29 15 208 37 01

240 241 242 244 245

Side shaft Washer Side shaft screw Front axle shaft Idler gear

211 29 34 211 29 18 211 29 19 211 29 20 211 29 21

246 247 249 250 251

Screen sheet Deflector plate Washer Baffle plate Output gear

211 29 22 211 29 23 213 29 56 213 29 57 211 29 24

252 253 254 255 256

Nut Cover Rear axle shaft complete Output flange Anti fatigue bolt

213 29 47 211 29 25 211 29 35 213 29 49 211 29 26

257 258 259 260 262

Limited slip unit Differential & bearings Differential only Crown wheen & pinion Nut

211 29 36 211 29 27 211 29 28 211 29 29 213 29 35

263 264 265 266

Diff cover Output flange Anti fatigue bolt Speedo cover

211 29 30 211 57 02 211 29 31 213 29 40

267 268 269

Left drive shaft Left drive shaft tube Speed sender mag ring

211 29 32 211 29 33 213 29 41

ZF 72

12

Iss 17/10/00

Description

Part No

ELECTRICAL NI NI

290 291

Switch codes 002 to 017 Switch codes 018 to 030 V/B wire harness Solenoid Pressure regulator Pressure regulator V/B Ind transmitter Ind. transmitter Speedo transmitter

3 4 1

211 25 02 211 35 08 211 35 04 213 35 11 211 35 05 211 35 06 157 35 04 213 35 07 211 35 07

CONVERTER Audi code 003, 004, 006, 007, 008, 009 Audi code 010 Audi code 015

211 30 01 211 30 02 211 30 03

TOOLS Wallchart

JP(Automatic Transmissions)Ltd Telephone 0117-9214351

211 33 11

(Fax 0117-9273922)