The main case is not shown but is similar to the ZF5HP19FL

51

278

270

49 199

279

275 138

44

170

280 285

169

137 277 200

135

203

268

136

132

276

286 287

130 202

52 290 288

42

291 171

146 145

3 50

205

131

55

269

180

204 133

265 128

60 61

62

47 128

163

215

266

162

12

127

182

64

214

128

83

13

213

267 2

54

63

129

300

45

272

272 53

201

82

81

80

225

127

84 22 224 212 20

21

223

11

185 93

147

211

181

10

91 90

73

210

92

70

144

184

71

46

27

72

232

222

94

74

17

243

25

231

221

154

26

16

186

220

193 242 123

230

229 29

28

56

241

120 120 121 121 122 192 158 124

57 153 240

183 235

249 34

234

195

35

125

101 100 101

248 33

152 247

233

32

100 101 102

114

151 111

261

112

257 103

110 110 113 191 246 58

260

255 40

59

250

39

160

245

259

36 190

159

256

111

244

126

41

258

194

198 161

ZF5HP19FLA JP(Automatic Transmissions)Ltd Telephone 0117-9214351

(Fax 0117-9273922)

iss 2

ZF 57

ZF 5HP19 FLA 1060 040 Illus

Please quote the full transmission code when ordering parts 1997 on - 5 speed four wheel drive. Audi

Description

Part No.

KITS Overhaul

213 02 07

GASKETS NI 2 3 NI

Pan Intermediate case to main case Ext house to Inter case Valve body to plate

213 25 03 213 25 04 213 25 07 213 25 05

RUBBER COMPONENTS 10 11 12 13

Pump to stator support flange "O" Stator support flange to case "O" "C" clutch piston outer "O" ring "C" clutch piston inner "O" ring

213 16 01 213 16 09 137 16 05 208 16 04

16 17

"B" clutch piston inner "O" ring "B" clutch piston outer "O" ring

213 16 02 180 16 11

20 21 22

"A" clutch piston outer "O" ring "A" clutch piston inner "O" ring "A" clutch "O" ring

157 16 01 183 16 05 213 16 03

25 26 27

"E" clutch inner "O" ring "E" clutch outer "O" ring "E" clutch oil dam "O" ring

213 16 04 180 16 05 137 16 06

28 29

Input shaft "O" ring Input shaft "O" ring

213 16 05 213 16 06

32 33

"D" clutch inner "O" ring "D" clutch outer "O" ring

137 16 06 137 16 05

34 35

"G" clutch outer "O" ring "G" clutch inner "O" ring

213 16 02 180 16 09

36 39 40 41

Freewheel shaft "O" ring "F" clutch inner "O" ring "F" clutch outer "O" ring "F" cylinder "O" ring

42 44 45

Vibration absorber seal ring RH drive flange cover "O" ring Speed sender to case "O" ring

46 47 48 49 NI

Converter 45 x 58 x 7 Output pinion 31 x 38 x 13/10 Inter housing 47 x 61/67 x 12.5 Transfer shaft 37.5 x 88 x 16 Selector shaft 12 x 22 x 5

212 15 01 213 15 10 213 15 11 213 15 04 213 15 02

50 51 52 53

Diff to trans 34 x 46/47 x 12/16 Drive shaft 75 x 90 x 8 Drive shaft 60 x 80 x 7.5 Rear wheel drive

213 15 05 213 15 06 213 15 07 213 15 08

54 55 56 57 58 59

Stator support Stator support Intermediate shaft Intermediate shaft Free wheel shaft Free wheel shaft

60 61 62 63 64 70 71 72 73 74

2

2

157 16 04 137 16 06 213 16 02 157 16 02 213 16 13 213 16 08 213 16 11

METAL CLAD SEALS

SHAFT SEALING RINGS 2 1 1 1 1 1

213 26 01 213 26 02 213 26 03 157 26 02 157 26 05 157 26 05

"C" clutch friction "C" clutch steels "C" clutch spring steel "C" clutch outer steel "C" clutch diaphram spring

169 X 1.6 X 40T 4 4 1 1 1

212 11 01 212 12 12 213 12 02 213 12 03 213 24 01

"B" clutch friction "B" clutch steel "B" clutch spring steel "B" clutch outer steel "B" clutch diaphram spring

155 X 2.0 X 30T 2 2 1 1 1

213 11 01 213 12 04 213 12 05 213 12 06 213 24 08

CLUTCH PLATES

ZF 58

Illus

Iss 01/05/98

Description

Part No

80 81 82 83 84

"A" clutch friction "A" clutch steel "A" clutch spring steel "A" clutch outer steel "A" clutch diaphram spring

147 X 1.6 X 30T 5 5 1 1 1

183 11 03 213 12 07 157 12 02 213 12 08 213 24 02

90 91 92 93 94

"E" clutch friction "E" clutch steel "E" clutch spring steel "E" clutch outer steel "E" clutch diaphram spring

108 X 1.6 X 36T 5 5 1 1 1

213 11 03 213 12 09 213 12 10 213 12 11 213 24 03

100 101 102 104

"F" clutch friction "F" clutch steel "F" clutch spring steel "F" clutch diaphram spring

135 X 1.6 X 30T 6 5 1 119 X 74 X 12T 1

157 11 03 213 12 12 213 12 13 213 24 04

110 111 112 113 114

"D" clutch friction "D" clutch steel "D" clutch spring steel "D" clutch outer steel "D" clutch diaphram spring

147 X 1.6 X 30T 6 6 1 1 1

183 11 05 183 12 02 183 12 04 183 13 02 213 12 21

120 121 122 123 124

"G" clutch friction "G" clutch steel "G" clutch spring steel "G" clutch outer steel "G" clutch diaphram spring

135 X 1.6 X 30T 4 4 1 1 1

157 11 03 213 12 14 213 12 13 213 12 16 213 24 06

FILTER NI NI

Main pick up Valve body thimble screen

213 27 02 208 27 02

BUSHES & BEARINGS 125 126 127 128 129

Sun gear needle bush 30.8 x 50 x 5 "F" cyl eared bush Pinion ball bearings 34.9 x 65 x 18 Pinion ball bearings 46 x 75 x 18 Pinion ball bearing 50 x 80 x 20

1 1 2 3 1

213 21 01 157 21 01 212 21 04 212 21 02 212 21 06

130 131 132 133

Pinion ball bearing 55 x 100 x 21 Pinion ball bearing 50 x 90 x 20 Pinion needle bearing 40 x 47 x 16 Pinion needle bearing 35 x 42 x 16

1 1 1 1

213 21 07 213 21 08 213 21 09 213 21 10

135 136 137 138 139

Output flange bearing 35x62x14 Diff bearing 41x 68x17.5 Diff bearing 53.9x 88.9x 19 Trans shaft bearing41.2x 82.5x63.1 Drive shaft bearing

1 1 1 1

213 21 02 213 21 03 213 21 04 213 21 04

144 145

Pump seal washer Stator needle thrust 57.9x 88x 2.8

1 1

212 22 01 213 23 02

146 146 146 146 146

Stator support shim Stator support shim Stator support shim Stator support shim Stator support shim

3.60 3.40 3.20 3.00 2.80

AR AR AR AR AR

183 22 08 183 22 09 183 22 10 183 22 11 183 22 12

146 146 146 146 146

Stator support shim Stator support shim Stator support shim Stator support shim Stator support shim

2.60 2.40 2.20 2.00 1.80

AR AR AR AR AR

183 22 13 183 22 14 183 22 15 183 22 16 183 22 17

146 146 146 146

Stator support shim Stator support shim Stator support shim Stator support shim

1.60 1.40 1.20 1.00

AR AR AR AR

183 22 18 183 22 19 183 22 20 183 22 21

147 151 152 153 154

"A" cyl needle thrust 57.9x75.5x3.6 Front inter shaft needle set Rear inter shaft needle set Planetary needle set Ring gear needle set

1 1 1 1 1

213 23 02 213 23 03 213 23 04 213 23 05 213 23 06

157 158 160 161

"G" cyl thrust Park lock wheel needle set (rear) Ring gear needle set (rear) Gearset needle set (rear)

1 1 1 1

157 22 14 213 23 07 213 23 08 213 23 08

THRUST WASHERS

JP(Automatic Transmissions)Ltd Telephone 0117-9214351

(Fax 0117-9273922)

Please quote the full transmission code when ordering parts Iss 01/05/98

Illus

1997 on - 5 speed four wheel drive. Audi

Description

Part No.

162 163 163 163 163

Needle bearing 33 x 52 x 5 Selective washer 8.60 Selective washer 8.40 Selective washer 8.20 Selective washer 8.00

1 AR AR AR AR

213 23 10 213 22 07A 213 22 07B 213 22 07C 213 22 07D

163 163 163 163

Selective washer Selective washer Selective washer Selective washer

7.80 7.60 7.40 7.20

AR AR AR AR

213 22 07E 213 22 07F 213 22 07G 213 22 07H

163 163 163 163 163

Selective washer Selective washer Selective washer Selective washer Selective washer

7.00 6.80 6.60 6.40 6.20

AR AR AR AR AR

213 22 07J 213 22 07K 213 22 07L 213 22 07M 213 22 07N

169 169 169 169 169

Transfer shaft shim Transfer shaft shim Transfer shaft shim Transfer shaft shim Transfer shaft shim

1.87 1.84 1.81 1.78 1.75

AR AR AR AR AR

213 22 04A 213 22 04B 213 22 04C 213 22 04D 213 22 04E

169 169 169 169 169

Transfer shaft shim Transfer shaft shim Transfer shaft shim Transfer shaft shim Transfer shaft shim

1.72 1.69 1.66 1.63 1.60

AR AR AR AR AR

213 22 04F 213 22 04G 213 22 04H 213 22 04J 213 22 04K

169 169 169 169 169

Transfer shaft shim Transfer shaft shim Transfer shaft shim Transfer shaft shim Transfer shaft shim

1.57 1.54 1.51 1.48 1.45

AR AR AR AR AR

213 22 04L 213 22 04M 213 22 04N 213 22 04P 213 22 04R

169 169 169 169 169

Transfer shaft shim Transfer shaft shim Transfer shaft shim Transfer shaft shim Transfer shaft shim

1.42 1.39 1.36 1.33 1.30

AR AR AR AR AR

213 22 04S 213 22 04T 213 22 04U 213 22 04V 213 22 04W

169 169 169 169 169

Transfer shaft shim Transfer shaft shim Transfer shaft shim Transfer shaft shim Transfer shaft shim

1.27 1.24 1.21 1.18 1.15

AR AR AR AR AR

213 22 04X 213 22 04Y 213 22 04Z 213 22 04AA 213 22 04AB

169 169 169 169 169 169

Transfer shaft shim Transfer shaft shim Transfer shaft shim Transfer shaft shim Transfer shaft shim Transfer shaft shim

1.12 1.09 1.06 1.03 1.00 0.97

AR AR AR AR AR AR

213 22 04AC 213 22 04AD 213 22 04AE 213 22 04AF 213 22 04AG 213 22 04AH

170 170 170 170 170

Crown wheel to cover shim Crown wheel to cover shim Crown wheel to cover shim Crown wheel to cover shim Crown wheel to cover shim

1.90 1.85 1.80 1.75 1.70

AR AR AR AR AR

213 22 05A 213 22 05B 213 22 05C 213 22 05D 213 22 05E

170 170 170 170 170

Crown wheel to cover shim Crown wheel to cover shim Crown wheel to cover shim Crown wheel to cover shim Crown wheel to cover shim

1.65 1.60 1.55 1.50 1.45

AR AR AR AR AR

213 22 05F 213 22 05G 213 22 05H 213 22 05J 213 22 05K

170 170 170 170 170

Crown wheel to cover shim Crown wheel to cover shim Crown wheel to cover shim Crown wheel to cover shim Crown wheel to cover shim

1.40 1.35 1.30 1.25 1.20

AR AR AR AR AR

213 22 05L 213 22 05M 213 22 05N 213 22 05P 213 22 05R

170 170 170 170

Crown wheel to cover shim Crown wheel to cover shim Crown wheel to cover shim Crown wheel to cover shim

1.15 1.10 1.05 1.00

AR AR AR AR

213 22 05S 213 22 05T 213 22 05U 213 22 05V

171 171 171 171 171

Crown wheel inside shim Crown wheel inside shim Crown wheel inside shim Crown wheel inside shim Crown wheel inside shim

AR AR AR AR AR

213 22 06A 213 22 06B 213 22 06C 213 22 06D 213 22 06E

1.95 1.90 1.85 1.80 1.75

Illus

ZF 5HP19 FLA 1060 040

Description

Part No

171 171 171 171 171

Crown wheel inside shim Crown wheel inside shim Crown wheel inside shim Crown wheel inside shim Crown wheel inside shim

1.70 1.65 1.60 1.55 1.50

AR AR AR AR AR

213 22 06F 213 22 06G 213 22 06H 213 22 06J 213 22 06K

171 171 171 171 171

Crown wheel inside shim Crown wheel inside shim Crown wheel inside shim Crown wheel inside shim Crown wheel inside shim

1.45 1.40 1.35 1.30 1.25

AR AR AR AR AR

213 22 06L 213 22 06M 213 22 06N 213 22 06P 213 22 06R

171 171 171 171 171

Crown wheel inside shim Crown wheel inside shim Crown wheel inside shim Crown wheel inside shim Crown wheel inside shim

1.20 1.15 1.10 1.05 1.00

AR AR AR AR AR

213 22 06S 213 22 06T 213 22 06U 213 22 06V 213 22 06W

180 180 180 180

"C" clutch selective "C" clutch selective "C" clutch selective "C" clutch selective

2.80 2.60 2.40 2.20

AR AR AR AR

213 32 01A 213 32 01B 213 32 01C 213 32 01D

180 180 180 180

"C" clutch selective "C" clutch selective "C" clutch selective "C" clutch selective

2.00 1.80 1.60 1.40

AR AR AR AR

213 32 01E 213 32 01F 213 32 01G 213 32 01H

181 181 181 181 181 181

"B" clutch selective "B" clutch selective "B" clutch selective "B" clutch selective "B" clutch selective "B" clutch selective

2.00 1.80 1.60 1.40 1.20 1.00

AR AR AR AR AR AR

213 32 02A 213 32 02B 213 32 02C 213 32 02D 213 32 02E 213 32 02F

182 182 182 182 182

"A" clutch selective "A" clutch selective "A" clutch selective "A" clutch selective "A" clutch selective

2.80 2.60 2.40 2.20 2.00

AR AR AR

183 32 01 157 32 07 183 32 03 183 32 04 183 32 05

182 182 182 182 182

"A" clutch selective "A" clutch selective "A" clutch selective "A" clutch selective "A" clutch selective

1.80 1.60 1.40 1.20 1.00

183 184

Input shaft retaining ring "E" clutch oil dam retainer

213 32 03 213 32 04

185 185 185 185 185 185

"E" clutch oil retainer "E" clutch oil retainer "E" clutch oil retainer "E" clutch oil retainer "E" clutch oil retainer "E" clutch oil retainer

2.80 2.60 2.40 2.20 2.00 1.80

157 32 18 157 32 19 157 32 20 157 32 21 157 32 22 157 32 23

185 185 185 185 185

"E" clutch oil retainer "E" clutch oil retainer "E" clutch oil retainer "E" clutch oil retainer "E" clutch oil retainer

1.60 1.50 1.40 1.20 1.00

157 32 24 213 32 05 157 32 25 157 32 26 157 32 27

186 190

Shaft to ring gear retainer Freewheel shaft

191 191 191 191 191 191

"D" clutch plate retainer sel "D" clutch plate retainer sel "D" clutch plate retainer sel "D" clutch plate retainer sel "D" clutch plate retainer sel "D" clutch plate retainer sel

4.20 4.00 3.80 3.60 3.40 3.20

191 191 191 191 191

"D" clutch plate retainer sel "D" clutch plate retainer sel "D" clutch plate retainer sel "D" clutch plate retainer sel "D" clutch plate retainer sel

3.00 2.80 2.60 2.40 2.20

192

Circlip

CIRCLIPS

JP(Automatic Transmissions)Ltd Telephone 0117-9214351

183 32 05 183 32 07 183 32 08 183 32 09 183 32 10

183 32 24 213 32 11 AR AR AR AR AR AR

213 32 06A 157 32 04 213 32 06B 213 32 06C 213 32 06D 213 32 06E 157 32 06 183 32 01 157 32 07 183 32 03 183 32 04 157 32 12

(Fax 0117-9273922)

ZF 59

ZF 5HP19 FLA 1060 040 Illus

Please quote the full transmission code when ordering parts 1997 on - 5 speed four wheel drive. Audi

Description

Part No.

193 193 193 193 193

"G" clutch plate retainer sel "G" clutch plate retainer sel "G" clutch plate retainer sel "G" clutch plate retainer sel "G" clutch plate retainer sel

3.40 3.20 3.00 2.80 2.60

157 32 09 157 32 10 157 32 11 180 32 03 180 32 05

193 193 193 193

"G" clutch plate retainer sel "G" clutch plate retainer sel "G" clutch plate retainer sel "G" clutch plate retainer sel

2.40 2.20 2.00 1.80

180 32 07 180 32 09 180 32 11 180 32 13

194

"F" cyl bush retainer

195 195 195 195 195

"F" clutch plate retainer sel "F" clutch plate retainer sel "F" clutch plate retainer sel "F" clutch plate retainer sel "F" clutch plate retainer sel

2.80 2.60 2.40 2.20 2.00

180 32 03 180 32 05 180 32 07 180 32 09 180 32 11

195 195 195 195

"F" clutch plate retainer sel "F" clutch plate retainer sel "F" clutch plate retainer sel "F" clutch plate retainer sel

1.80 1.60 1.40 1.20

180 32 13 180 32 15 180 32 17 180 32 19

198

Ring gear to shaft retainer

157 32 13

199 200

Transfer shaft LH drive shaft

213 32 09 213 32 10

201 202 203 204 205

Pinion retainer Bearing retainer Circlip Circlip Bearing retainer

213 32 12 213 32 13 213 32 14 208 32 25 213 32 15

210 211 212 213 214

Pump Pump wear plate Stator support assembly "C" clutch cyl "C" clutch piston

213 38 04 213 38 05 213 39 02 213 29 02 213 45 01

215 220 221 222 223

"C" clutch stop ring "B" clutch cyl "B" clutch piston "B" clutch stop ring "A" clutch cyl

213 29 03 213 29 04 213 45 07 213 29 03 213 29 05

224 225 229 230 231

"A" clutch piston "A" clutch stop ring Collar - input shaft Input shaft "E" clutch piston

213 45 03 213 29 06 213 29 07 213 64 01 213 45 08

232 233 234 235 240

"E" clutch oil dam Intermediate shaft Sun gear shaft Sun gear & shell Planet carrier

213 29 08 213 29 09 157 65 01 213 65 03 213 66 03

241 242 243 244 245

Ring gear Ring gear shaft Spider clutch bell Free wheel shaft Free wheel

157 29 14 213 29 11 213 29 27 213 44 01 213 44 02

246 247 248 249 250

Free wheel washer "D" clutch piston "D" & "G" clutch cyl complete assly "G" clutch piston "F" clutch cyl

157 22 08 157 45 09 213 29 43 213 45 05 213 29 19

255 256 257 258 259

"F" clutch piston "F" clutch pressure plate "F" clutch stop ring Ring gear carrier shaft Ring gear

213 45 06 213 29 20 213 29 21 157 29 23 157 29 24

260 261 265

Planet carrier Sun gear & flange Drive pinion assembly

213 66 04 213 65 02 213 29 44

Illus

Iss 10/08/98

Description

Part No

266 267 268

Driven pinion assembly Idler pinion assembly Rear drive pinion assembly

213 29 30 213 29 31 213 29 45

269 270 271 272 275 276 277

Rear driven pinion assembly Nut Vibration absorber Output flange Transfer shaft nut Crown wheel, pinion & shaft Differential

213 29 46 213 29 47 213 29 48 213 29 49 213 29 35 213 68 01 213 68 02

278 279 280 285 286

Differential cover Oil baffle plate Output flange Sealing ring Drive shaft support

213 29 36 213 29 37 213 29 38 213 29 39 213 29 40

287 288 290 291

Speed sender magnetic ring Drive shaft Washer Baffle plate

1 1

213 29 41 213 29 42 213 29 56 213 29 57

1 3 3

213 35 06 213 35 07 213 35 08 213 35 09 213 35 10 213 35 11

180 32 17

HARD PARTS

ELECTRICAL NI 300 NI NI NI NI

Inhibitor switch Speed sender Valve body wire harness Pressure regulator Pressure regulator Solenoid valve

CONVERTERS Audi codes 009, 012, 013, 016 Audi codes 002, 008 Audi codes 003

213 30 04 213 30 05 213 30 06

Audi codes 018 Audi codes 004, 017 Audi codes 014, 015

213 30 07 213 30 08 213 30 09

TOOLS Wallchart

ZF 60

JP(Automatic Transmissions)Ltd Telephone 0117-9214351

213 33 12

(Fax 0117-9273922)