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VoL 28 1 No, 164

do's & don'ts

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techniques From our shop 6 Creative Clamping Solutions

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iigs and fixtures Use these big bits for a -ratire

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Western Back Saws A new breed of back saws will have you rethinking how you feel about hand-cut joinery. Myfirstqxsiewewithaback saw involved a $10 special bmtheloealhardwaEsbmThe saw was hard togetstartedand would constantly bind in a cut. Fdhvingahfwadovetailwa9 all but impnsble. I didn't h o w if thepdbnwasrnykkofakillor tfse saw. It's still hangmg on my

A Saws wlth machined brass backs had the

straightest blades and made the best cuts.

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blade. A machined brass back peri0rmbetllerthanarotha:Ws hepthebladeperfedystraight. whatIfomd The folded badcs often distort it. tllEMCE.Thetypeofback,or n#I1W,Itgoeswihutsaying spine,on~sawisyaur~ thatastraightbladecutsbetter ~ c

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wd,collectingdust. ~iorpinerywcak~per B e c a ~ o f t h a t ~ I w asaws s we a steel spine foldd over curious about some of the new t t r e b h d e a n d s e c u d w i t h ~ aawsonthemarket.Ideddedto riws Mid-tsnge saws us?bras$ & I d o u t w h & t d r e r e d ~a ~ m t k s a m e m a r m ~ were between my old back saw llw highest quality saws use a andh@mpkytmkIwaspar- b r a f p g & i p ~ a o h O H t ) l e ticularly~0118ahtthehigb end saws b m LbNieIsen and A s a w w i t h ~ i n t h e ~ ( l e f t ) A d k They were d yp t -w o n w accurately. R will often I~bUtwouldWpetfomt- bindinthewtddmbxk a~leiustify~Idgtber*? a fie properly. A perfectly might hrcomparison,IImbdatsaw~ bbde diminam both pbkmand m a l l p r k m q p t o ~ t t r e is the key to a high-quality t d .

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Few things are more US- thep i p = SIIOWII in E@ 1and la. real challenges. But with just a lratinghgetting~dytochmp Thenyoucanaddanextralength few basic materials and a little upapmjeddybsndyovrpip ofthresdedpiptotkendtoallow clamps aren't long enough. thedamp breachhrtk. different perspective, you can F o r t u m ~ y , ~ a r e a c o u p k d AnothrwayistoshnplybuIlda solve even your most difficult - The simplest ~ way ~ to extend ~ themTghapedwoodextension,Ukeyou ~ 2 If's~ ~ ~ * see in mkhd b accept clamping problems. fr~achofyourpipechmpsisby ~ ~ l a m p ~ s e e ~ i g . ~ a ~ s o y o u c a adding a pipe coupler to

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wdge.Thisishelpfulwhenpu Afkrtheclampsaresecudin d n n ' t h a v e ~ c l a m p a r y o u r plaoe,youcan~slipthewedge agab&daeedgillgItntilithCJamp asin tfie photn To do this, ywY need a few t

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1 Whether you're making rosettesfor

the trim around a dooway or to dress up a project, these special-purpose ; cutters are the way to go.

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Rosetta are decorative ekmmts that are usually cut into comer blocks and d ammd doorways and windows (see photos at left). Buttheyeanalsobewdonfur~ p l r $ c t s . ~ f f e ' y o

witfiam&kcrrtter;fbwdpee remains s t a t b q and tile miter is brought into contact with h? d Y a u ~ ~ t h e m & e cutter like you would a drill bit

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t u m ~ b t l m s u a ~ a n a h h~, d r s n ~ t o b r i n g ~ am@tkclttterisfa&xandwill cut& down onto the workpiece (- p b * E *F== OmmismtdtS.

~ c u t l r e r s a r e o n e o f ~ availt h w ~ y o u m a ~ ~ a able h =in ~sweral diffemnt profdes. Mastoftke~behveenTatad ~tohy-butjmit-had agd-taGranted,fhfm 2'/4Hin~80ChOOgirrgoneis a ~ ~ ~ E redly u just akmatter~of deciding s mmedlhg bihd of fa€dmlng which pro& you like the best. about watching o m turn out a ThereIson&tldngtnbeawamd ~ J f y o u ~ ~ w m k i n g PerkedYw-Infuststodc(tessthan3/r"),~yOullto O n d s * w t Y e y e s . At first glance, a rosette cutter d e d a fairly shallow pro& (Ek I o o k s l i k e a n o v ~ r o u t e r b i t . !hememtIwbpatM)soW L i k ~ b i t s , m o s tymdoniteutthmu&h~stoclc, ~ ~ m carbide-tippd a d feature a - - - m.a .w

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& Rosette cutters are available in a numkr of different -Wt. ButtlleseM~are Using a rosette c u mWt dHc& profiles, rangingfrom simple to complex. Most pr0r1k designed for use in a drill pras butittakesalittlegethgdfh. are between 2" and 2'h' in diametw. ratkthanamu&zThat'shuse Because they are fairly large and

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l o t o f ~ h r a iplrtoe(see ~ pony that's only capable of ~ a ~ p 6 k E k r t i P r thec&dtwoc&dexweW dWkde-his mt&ets,youcanbuyathatbemzfseof~w~t a

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I like to cut tenons on my table saw. It's fast and accurate. And this tenon jig makes it easy. As ynu can see in the drawingsbelow and on t h ~ right, 1 made the jig to fit snugly o n niy rip fence. The two faces arc fastened togt~thurwith "bridge" 1 I pieces, The width of these Rip pieces is dcterrnind by thc. 4 t h of your rip f e n i ~ . The vcrtical supmrt .. . . cleat a straidt aicrrc ~ ~ f h a r ~ w ~ ~ ~ w ~ ~ ~ ~ ~ t l ~ e ~ a c ~ ~ ~ t ~ ~ y ~ ~ u r srlw table surface. 1 can control thc lcngth of thc tenon by adjusting the hciglit of ttiehlade. And I can contrc,l the Itwation and th~ckn~ss of the tmnn by moving my np fvncu. either cltwrp .; .. . . . . or f,lrthc.r away from thc blade. h 1 0

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HndingaconvenientphtoWallywrsaw biades mnbe a challenge. Stoningtfkem in a drawer or s k k e d up on a nail in the wall can risk chipping the Beeth Here's a quick solutionI use in my shop.All my bladesaready d l e a n d s a f e h o m damage.And I've got a place to hang my wrenche and miter gauge. Lmkingatthedmwhpontheleh,ywZlseethat thecackismade~pof~~d~4~p1ywood.The ~of~~windepertdmhowrnanyblsrdesyou want~IFtOR.I~~tthesIoCsusingmy~lesawsetatrlS". Istzsckedthetwosidepieces~sothatIcoddcut the~inbothside~atthe~lime. Thewidthafthebadiofth~willdependonthe ~ d y o u r s a w b l a d e youllbestoring. s Imademy

redcacoupkirrchesnamrwerthanthedbmebofmy blades (W wide for storing 10'-dia. saw b l a b ) . Add some pp b stme your w m d w and miter gaupThenjusthmgiton thewallnexttoyoursaw.

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r To get the k t color match,meachMtomake several indmmihm in a fiwn ywr P* e3.Then fill t k inderrtatiwrswith different shades d fSUw and -,a rtais to ~which~te~olwely Tlmdws't)lew*

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Questions & Answers

bit like mahobany.

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appearance, it sells for less steel. And it tends to burn than half the price. like cherry when routed. A #eSOIIRCf. From Lyptus sands easily as an environmental perspec- well, and reveals subtle color tive, Lyptus is a real suecsss variations. And even though story. Other indigenoustms Ws an open-gralned wood, are intmpwd onthe plan- it takes stain well without tatlons to m r v e the native blotching, as ahown in the ecosystems. bottom photo on the left. Aracruz Wood Products, 50011. sf It's not carLyptus is a fairly new the manufacturer of Lyprus, ried by your local lumber product that's starting has been reeognizad by the supplier today, it most likely to show up in more and internationalscientific com- w i l be soon. Weyerhmuser, more lumberyards across munity. They were awarded the exclusive distributor in the country. Ks a eucalyptus tha Marars Wallenberg Prize the U.S., is expanding prohybrid grown on large plan- for advancements in the duction of Lyptus. tations in South America. field of forestry. Efficient forest manageLyptusis a very denw hard~ W Here in ment, M the rapid~ growth wood, on par with red oak the Woodmlth shop, we've cycle, and a state-of-the-art or hard maple, currently found Lypfus works well milling facility combine to used for flooring, furniture, with m r tods. You'll want produce over 32 milllon molding, and cabinet work to stick to carbide Madm and board feet per year. Lyptus You'll also find it available bits when working with may be an answerto diminas veneered plywood in a Lyptus, however, as it ishing hardwood resources variety of thicknesses. quickly dulls high-speed and high prices. There are some g o d reasons why Lyptus may soon rival traditional hardwoods. With a 1Syear harvest Lyptus g m nearly 4 times faster than northern hardIf you have a quegtion related to wmdworking techwoods, yet produces very niques, tools, finishing, or hardwarn, we'd like to hear tight and straight-grained from you. Just writ0 down your question and mail it to us: lumber. This rapid production cyde guaranteeswoadWoodsmith, Q&A, 2200 Grand Avenue, Des Moines, Iowa W12. Or you can email us the questionat woodworkers a consistentsupply. Another attractivefeature smith@wmdmrthmm. of Lyptus is the cost. While Pleaseincfude your full name, address, 8nd daytime telephone number in case we have questions. similar to mahogany in

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