April
1998 129
No. TAUNTON'S
Seven safety tips for routing Design better frame & panel construction Aforcomeback backsaws Build a simple wall shelf Boring big holes Shop designed for workflow Hide glue reconsidered u.s. U.K.
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3
e n Fi WoodWorking® �
==;;;;;;;;._
___
Departments 8 Letters 16 Questions & Answers Pedestal table leg placement;
Sanding for waterborne dyes; Repairing cracks
28 Methods of Work Enlarging routed dadoes;
Humidity stick; Carving gouge for surface repairs
96 Tools & Materials
Hole boring jig for hardware; Benchtop planers reduce snipe
104 Reviews
Router Joinery; Making Chairs
and Tables; Wonders in Wood
110 Events 112 Notes and Comment Buying shop time; Tablesaw
extension table
Boring big holes, p. 44
On the Cover: Simple frame-and-panel construction transformed this blanket chest from a basic box into something with depth, dimension and visual power. John McAlevey explains how it's done on p.
38.
Photo: Dennis Griggs
g 0361-3453) n426-8171. Fine Woodworki (203) 07646-3048 730
73
is published bimonthly, January, March, May, July, September and November, by The Taunton Press, Inc., Newtown, CT
(ISSN
Telephone
Frame-and-panel doors, p.
The venerable backsaw, p. 54
Periodicals postage paid at Newtown, CT
River Road, New Milford, NJ
06470-5506,
06470-5506.
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Articles 38
A Blanket Chest with Legs
62
Simple frame-and-panel
Tablesawn m iters for case work are
construction lets you break
assembled using clear packing tape
out of the staid box BY
44
BY STEVE LATTA
JOHN MCALEVEY
Boring Big Holes
66
When to use Forstners, Multispurs,
BY ROBERT M.
for woodwork in the kitchen
VAUGHAN
Sticking with Hide Glue
BY
70
This stuff does some things
Routing Safe and Sound router under control, your workpiece intact and your first-aid kit closed
BY NICK ENGLER
BY
Build a Wall Shelf
A
simple piece with sliding dovetails
is a good excuse to make a versatile
73
router jig BY
JONATHAN BINZEN
Seven tips to keep your hand-held
modern adhesives can't
51
Which Finishes Are Food Safe? Exploring the m enu of finishes
spades, hole saws and wing cutters
48
Strong, No Clamp-Up Corner Joints
PAT WARNER
&
Panel Doors: Frame Illustrated Guide
An
The best way to build doors
PETER TURNER
for a sideboard or an entryway is also the most beautiful
54
The Backsaw Makes a Comeback A sharp backsaw won't just m ake you a better woodworker; it will turn you into a surgeon BY
58
ZACHARY
BY GRAHAM BLACKBURN
78
Making Large Moldings
Cut joint-ready edges on a tablesaw, p. 82
Cornices built up from lumberyard stock render a custom look without
GAULKIN
the custom cost BY
JOHN WEST
The Shop as Tool Smart design and imaginative uses of common materials make an efficient shop that's a pleasure to work in BY
82 JOint-Quality Edges Cut on a Tablesaw The trick is learning the steps in the dance
JOE TRACY
BY LON SCHLEINING
The shop as tool, p. 58
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Contributors
Fi n e WqqQWorking
John McAlevey (-Blanket Chest with LegsW) has been designing and making furniture since
1964.
He lives and works
EDITOR ART DIRECTOR ASSOCIATE EDITORS
Timothy D. Schreiner
out of his home and shop In Tenants
Bob Goodfellow
Harbor on the mld-coast of Maine. He
Strother Purdy, Marc Vassallo
builds furniture on commission for clients
("Sticking with Hid e Glue") got his start as a luthier, making dulcimers and gUitars. Nowadays, he spends much of his spare time restoring his Victorian house in West Milton, Ohio, and building Arts and-Crafts style furniture. He also trains dogs for people who are hearing-impaired. ("Large Moldings from Small Parts") migrated to cabinetmaking from an earlier career in an architectural office. He builds interiors and provides millwork for the rich and famous in southwestern Connecticut. John West
To help pay for college, Steve Latta ("Corner Joints") ran a bicycle repair shop out of his dorm. One of his customers owned a cabinet shop and gave him his first woodworking job. Latta now specializes in marquetry and inlay work and building Federal-period furniture. He works for Kinloch Woodworking in Unionville, Pa. For recreation, he collects rare books.
Steve Latta:
("Wall-Hung Shelf") worked for Greenpeace in Boston before changing careers to become a furnituremaker about 10 years ago. He learned woodworking in the trenches, doing repairs, finishing and otherwise learning the trade in several shops in the Boston area. He then moved to Maine, where he now runs his own furnituremaking business in South Portland. Peter Turner
("Router Safety") is a self-taught designer, craftsman and author who has been woodworking for the last 25 years. He has published articles and two and (Betterway Books). In his spare time, he is a 2,500-mile-a-year bicyclist and a jazz fan.
P a t Warner
books, Getting the Very
Best from Your Router
The Router Handbook
of Joinery
6
F I N E W O O D W O R KING
ASSISTANT EDITOR COPY/PRODUCTION EDITOR ASSOCIATE ART DIRECTOR EDITORIAL SECRETARY CONTRIBUTING EDITORS
Matthew Teague
throughout the Northeast.
Nick Engler
William Duckworth, Anatole
Burkln, Jonathan Binzen, Zachary Gaulkln,
("Frame-and-Panel Doors") is a writer, illustrator and book designer who lives in Woodstock, N.Y. He is a former chief editor of California-based magazine and is a former contributing editor is the author and illustrator of more than a dozen books on woodworking and home repair. Graham Blackburn
Woodwork
to Fine Woodworking.
He
When Joe Tracy ("The Shop As Tool") finished high school, his parents gave him a one way ticket to Australia. He spent a year and a half doing odd jobs and sightseeing before returning to the States and getting a real job at the Naval Weapons Laboratory as a model maker. He also started making furniture for himself, which led him to the Rochester Institute of Technology where he studied furnituremaking. Since he has had his own furniture shop in Maine. Joe Tracy:
1976,
("Boring Big Holes") made furniture for his family long before beginning a professional career in a cabinet shop. From there he went on to run his own shop in Roanoke, Va. He developed a knack for tuning up and fixing his own tools. Soon he discovered that there was more demand for, and more money to be made from, repairing woodworking machines. He still enjoys spending hours working on his lathe. Robert M. Vaughan
Lon Schlelnlng:
The
restoration of a Stickley style rocker, found dismantled at a friend's house in 1972, aroused in Lon Schleining ("Joint Quality Edges Cut on a Tablesaw") a love of woodworking that hasn't abated. He works as a custom stairbuilder and also teaches woodworking at Cerritos College in Norwalk, Calif.
Deborah Surprenant Michael Pekovich
Sea Vangor Tage Frid, R. Bruce
Hoadley, Christian Becksvoort,
Robert M. Vaughan, Mario Rodriguez, Chris Minick, Gary Rogowski
METHODS OF WORK INDEXER PUBLISHER MARKETING MANAGER ADVERTISING SALES MANAGER SR. NATIONAL ACCOUNTS MANAGER NATIONAL ACCOUNTS MANAGERS Jim Richey
Harriet Hodges Paul Roman
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SR. ADVERTISING COORDINATOR Kathryn Simonds
ADVERTISING SECRETARY WOODWORKING BOOKS
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Copyright 1998 by The Taunton Press. Inc. No reproduction with out permission of The Taunton Press. Inc. Fine Woodworking® is a registered trademark of The Taunton Press. Inc. rates: United States and posseSSions, $32 for one year. $56 for two years. $82 for three years; Canada and other countries, $38 for one year. $67 for two years. $95 for three years (in U.S. dol lars, please). Single copy, $6.95. Single copies outside the U.S. and possessions: U.K., £4.25; other countries and possessions. $7.95. Address all correspondence to the appropriate depart ment (Subscription, Editorial. or Advertising), The Taunton Press, 63 South Main Street, PO Box 5506. Newtown, CT 0647 0-5506. List management: The Kleid Co., 530 5th Ave. New York. NY 10036-5101.
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Joining Tradition With Today
Letters Respi rators breathe even when not
I would recommend that woodworkers
Smoking i s a s hazardous a s dust-It
on-I enjoyed the brief article on
store all respirators in a heavy-duty Ziploc
protecting your lungs C
freezer bag when they are not in use.
December issue C
pp. 64-67). However, you do everyone a
This method has served me well for over
why I was so angry. Don't you find it
disservice by not informing your readers
30 years, allowing a cartridge to last
hypocritical to feature an article on
that the expensive respirator cartridges
efficiently for three years or more. Even
building your own humidor alongside an
will continue to absorb airborne
dust masks should be stored in such a
article that talks about the dangers of
contaminants long after removing them
manner so that they do not become
hazardous fumes and dust? My father died
from your face and placing them on the
contaminated on the facial side. Keep up
as a result of smoking Cigarettes and
shelf. This absorption fully uses them up
the good work.
cigars, and I am appalled at this
FWW #127,
before they are needed again.
-John Adams, Manchester, Tenn.
took a second, close read of your
FWW
#127) to discover
blindness. Your article about volatile carcinogens showed micro-photographs of these dangerous particles. My father
We're listening and improving
told me that the X-rays of his lungs looked like eggplants. Decades of misuse
Fine Woodworking has always been close to its readers. Much of that closeness
comes from the fact that the magazine is written by its readers, who are woodworkers like you. We also get telephone calls and mail (electronic and postal) from hundreds of you every week. In addition, we survey a random sampling of subscribers after every edition is published to !ind out what you like and dislike about each issue and the magazine in general. We have been studying your responses for some time now, and they have led us to
had taken their toll. Where was the micro-photograph of the damage smoking does? Where was the warning about lung, lip and tongue cancers as a result of cigar smoking? You put in warnings about safety in woodworking, and yet this activity smoking-seems to be getting a push
make some improvements in the magazine that you will be seeing over the next few
from people I have trusted to warn me of
issues. For example, we have learned that you use your woodworking skills and tools
the dangers involved.
to improve your homes. So beginning with this issue, we will include a story on how to
I would cancel my subscription but I enjoy your magaZine too much. I am very
use your shop and tools to personalize your house. We know you don't necessarily like to make exact copies of our projects, so we're making an effort to focus project articles on design ideas and techniques that are more widely applicable. You have told us that you are hungry for more information about tools and materials, especially as they become available on the market. So we have expanded our old "Tool Forum" department to find
much a novice woodworker but have learned an enormous amount from your articles.
··-··Fine
WqqQWorking
and test new tools as well as materials such as finishes,
-Dan Peyton, New York,
NY
Moser deserves accolades-I loved the article about Thomas Moser C
FWW #128, pp. 70-73). One of the first
guidelines I give my students is that
jigs, gauges and woodworking supplies. We have
furniture is art by coincidence only. Try to
redesigned the department to include more information
make it art on purpose and you end up
and have renamed it "Tools and Materials." To aid in that
with something ridiculous. Furniture must
effort, we built a great new woodshop, which will help us
be useful. Pretty, graceful, well
not only test tools but also try out the projects and
proportioned, but useful above all.
strategies that our authors recommend.
Moser's company makes high-quality
It is also clear to us that all of you are serious
furniture that is useful, nice to look at and
woodworkers. Some of you are masters of the craft, and some of you hunger for the
well-made. It puts that low-end junk from
knowledge that will take you to the next woodworking level. With this in mind, we will
North Carolina to shame. Why is it an
soon begin two new departments: one on the fundamentals of our craft and another as
issue that he produces it using efficient
a master class on more advanced skills. To satisfy your desire for more information
metl10ds? Conscientious woodworkers
about wood finishing, we will soon inaugurate a department dedicated to that subject.
should applaud him.
We have also taken a close look at the popular features of the magazine with an eye toward ensuring that they are useful to you. The improvements I have outlined result from much input from you. But please don't wait for our survey computer to randomly pick you. Let us know what you think about the magazine. The easiest way is to jot down your thoughts and send them to us at
63
S. Main St., P.O. Box
5506,
Newtown,
CT 06470-5506
or through
e-mail (
[email protected]). We look forward to hearing from you and to serving your needs even better.
8
FI
E W O O D W O R KING
-Tim Schreiner, editor
This Writing an articleis a reader-written magazine. is why it is an issue: There are lots
Fine Woodworking
We welcome proposals, manuscripts, photo graphs and ideas from our readers, amateur or professional, We'll acknowledge all submissions and return those we can't publish. Send your contributions to oo o , Box 5506, Newtown, CT 06470-5506. Fine W
dw rking
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READER SERVICE NO. 129 M A R C H / A P R I L 1998
9
Let t e r S
(conti nued)
of precious object makers out there
piece of plywood that extends slightly
job without a positive stop for the sled. I
spending too much time making things
beyond the saw fence. I bolt a stop to the
see no problem in building it this way,
that aren't overly useful, that are too
saw-table edge and glue one on the
but with a high enough rear fence, I don't
fragile to let your kids near or to set a
underside of the sled.
think it's necessary. The sled I built in the article was
I align my saw fence by fastening
glass on. Pieces that gather dust. You'll hear, "Oh, it's an unsophisticated market
it witll a single screw to the plywood at
and populace that doesn't want our stuff."
one end, clamping the otller and then
crosscut longer pieces, a different sled
Phony saints and martyrs.
cutting a good sized piece of 'I.-in.
would probably work better. Personally,
designed for cutting small parts. To
plywood, first from one side of the blade
however, I don't think the tablesaw is the
work for him, and the stuff is good. He's
and then the other. I adjust each time
tool I would choose for crosscutting a
deservedly making a fortune.
until I have a perfect 90° cut. Of course,
long board no matter how wide the sled.
Moser found a way to make the market
the fence should be square to the
-Anthony Guidice, St. Louis, Mo.
Many woodworkers cut a dust collection slot where he suggests: at the
plywood vertically. The sled article had flaws-The
base of the rear fence. I prefer not to. I
Obviously, the corner between the fence and the plywood must be free
sometimes use the sled to cut very thin pieces or mitered pieces where the knife
interest to me since I have, over the years,
of Significant sawdust for accurate cutting. An incidental improvement in
built two sleds similar to the design he
convenience will result if a 'Is-in. by 'Is-in.
against the fence. If there is a slot, tlle
describes. From my experience, I feel that
rabbet is cut in the rear fence on the side
piece will slide down into it, blocking my
changes in his design would improve its
that is fastened to the plywood. This gives
ability to see whether the edge is in good
utility as well as the safety of the user.
a place for some sawdust to collect so it
contact with the fence.
tablesaw sled article by Lon Schleining
(FWW
#128, pp. 66-69) was of great
The sled's basic purpose is to provide
edge has to go down on the table and
Mr. Keck's observations on my sled are
doesn't have to be cleared away quite so
maximum support of the workpiece for
often.
-M
what make woodworkers such an
Charles Keck, Anacortes, Wash.
accurate crosscutting. The rear fence,
interesting group. If there was but one
against which the work will be held,
LON SCHLEINING REPLIES: Mr. Keck's letter
right and safe way to do woodworking, it
should be as long as possible and extend
illustrates the saying that 10 woodworkers
wouldn't be quite so fascinating.
from one edge of the sled to the other.
put in the same room will have 10
For safety reasons, the rear fence should
different ways of doing the same thing
be 3 in. forward of the back edge of the
all of which will be correct. He cites three
plywood to leave some plywood uncut at
regarding my sled: a dust-catching slot, a
the back. Additionally, after the rear fence
longer rear fence and an exit block for tlle
has been finally located and fastened, a
blade. I'll address them in reverse order.
block of wood, about an inch and a half
ty
If the rear fence is not built high
thick, should be glued to the back face of
enough, it is possible, as he says, for the
the rear fence in line with the saw to keep
exposed exiting blade to catch tlle
the blade from emerging exposed after it
operator's thumb. This is why I suggest
passes through the fence. This can happen
building it at least 5 in. high. That way, my
when the blade is fully raised. As a final
natural hand position on the fence keeps
safety measure, a stop must be provided
my thumbs well clear of tlle blade (even
to prevent the sled from advancing so far
with the blade as high as it will go).
that the sawblade is exposed after a cut
He also suggests gluing on a block to
even though the above-mentioned block
cover tlle blade as it exits the rear fence.
is in place. On my sleds, I use a 4-ft.-wide
The block, as he recognizes, cannot do its
Taunton
PUBLICATIONS
forfellow enthusiasts
The Taunton Press: Paul Roman, chairman; Diane Patterson, secretary.
rpo
Co
rial
rate Edito
About your safety: Working wood is inherently danger ous. Using hand or power tools improperly or ignoring standard safe practices can lead to permanent injury or even deatll. Don't try to perform operations you learn about here (or elsewhere) until you're cer tain tlley are safe for you. If sometl1ing about an operation doesn't feel right, don't do it. Look for another way. We want you to enjoy the craft, so please keep safety foremost in your mind whenever you're in the shop.
: John Lively. editor-in-chief
&
vice president Human
- Timothy
D.
Schreiner, editor
Kalhlecn Davis, director; Kmhleen Donovan. Prepress: Austin Srarbird,john Garofalo, Stephen Ronm, Patricia Sigeuj, Deborah Cooper, William Bivona, David Blasko, Richard
Boot
h, James Chappuis, Mark Coleman,
Lisa
DeFeo, Tma
Resources: Carol Marotti, director; Linda Ballerini, Christine Lincoln.
Foster, William Godfrey, Florence Nichols, Linda Reddington, Martha Stammer, Chansam Thammavongsa, David
Finance/Accounting: janice A. Roman, chief financial officer; Wayne
Kenney. Amy Evon, Kathy Martin, Monica Murphy. Print Production: Dee Flanagan, Nicole Anastas, Lynda MorriS,
Reynolds, controller; Elizabeth ConkJin, David Wasserman, Kamy Worth,
promotion; l1)omas Greco, Debomh Baldwin, Michael Gyulay,
Carolyn Kovaleski AccOlmli,tg: Patrick Lamontagne. Irene Arfaras, Keith
magazines. Management Info
lx>o ks; Philip VanKirk,john Cavallaro, Tracie Pavlik,
rma
tion Systems: Robert Peters, director; Brendan Bowe,james Courtright, Maurice
PC
Chapman, Andrea Henchcliffe, Lydia Krikorian. Peter Rovello, Elaine Yamin, Carol Diehm, Margaret Bafundo, Dorothy
Downey, Gabriel Dunn, Lisa NOrthrop, Marjorie Omalyev, Roger Seliga.
Blasko, Susan Burke, Lawrence Rice, Gayle Hammond, Lorraine Parsons. Corporate Design: Susan Edelman,
Nielsen, Andrew Wiles. PC Systems: Margarel Archer, joanne Bisson, Rita Myers, judith Stansfield. Operations:
director; Laura Bergeron. Amy Bernard, Mary Terrizzi. Photography: Anthony Phillips. Promotion: Philip Allard,
Sallia nnife rpo Serv ulfiUm Proc Services: nne
orelli, je
F
ices: 1110mas Luxeder. director; jane Torrence. Corporate C
ircu
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Facilities: William Schappert, Christopher Myers, Peler Bishop, Michael Capalbo, Michael Lewis,
jeanneue Pascal, Patricia Rose, Charles HOllis,jeffrey Mesljn, Aaron Nobel, Susan Nerieh, Oscar Carranza,
n Gmy,
AJvin jack, Lincoln Peters. Cafeteria: Donna Freeman, Geraldine Benno, Anna Pendergast, Norma-Jean Taylor.
ent: Client Services: Patricia Williamson. Carolyn Arneth, Kathryn Dolson, Holly Smith, Eileen Swirsky. Order
Taunton Books: james Childs, publisher; Suzanne Noel, jennifer Renjilian, Ellen Williams. Book Editorial' Carolyn
essing: john Comerford,
Customer
ancianne Boland. Barbara Lowe, Eileen Me
ulty, Dawn Teixeira, Marylou 1110mpson.
Patricia Malouff, Donna Baxter, Penny Leffens, jennifer Severino, Barbara Smith, Phyllis Tolmie.
Data Entry: Carole Ando, Bonnie Beardsley, Margaret Fainer, Madelaine Frengs, Debr�1 McCormack, Gina Pabis,
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irect
Susan Fazekas, Lynne Phillips, Henry Rom, Carol Singer, Rosalie Vaccaro.Taunton D
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Andrea Shorrock. Betty Stepney. Distribution' Paul Seipold, Mary Ann Costagliola. Debomh Greene, Linne-.t Ingram,
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Brian Leavitt, Aaron Lund, Frederick Monnes, jonathan Pond, Elsie Rodriguez, Alice Saxton. Manufacturing:
11lomasjohnson,jane Macomber,
10
Anso
lation: Samh Roman, manager.
rate
Co
r Rorunda, Wendy Bowes, julia Brine, Mary Beth Cleary, Leigh Haeger, jennifer Winston.
Applications: Heidi Waldkirch, Robert
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READER SERVICE NO. 21
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P.OCi. Boxty, CA50295601 $24.$5.0905 AmadorSatinwood 365-7305 • VISA' Mastercard Expand possibilyour ities" creati , ve Only
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Make crafts, signs, cabinets, arches, trim, tables, joints and curves using a new Robotic shop tool - ShopBot!
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MAR C H /AP R I L 1998
11
�� 100's of Carbide [1fJJXf(f£[J l[A[JfJJB Winning Combination Ti p ped Router Bits andAccessories! Unique Woodworking ** **& * Edito The ADJUSTABLE ChOi:! CORNER CLAMP" • Adjustable, uniform clamping pressure • Forces a frame into a perfect square or • Almost NO capacity limitation • Holds any kind of frame in
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ANDERSON RANCH ARTS CENTER 1998W0 r k s h op s CIifomSume F'wtrl1le tnUeaJh Richard
Jo
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The leader in vacuum lethnolll9Y for woodworl:i:. - .�" N . Topping Ave. Dept. DS58 Kansas City, Missouri READ ER SERVICE NO.
160
�E
ag VS �
BN200
2'
Broo Naier
133
F N 250A 2 1 12" 1 6g Finish $ 1 89
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Laminate Trmmer 146 OtIset Laminate Tnm 183
Router Table or Router Table only
1.Q
2 , Random Orbit S a nder $55
.
# 1 00 7m hp Router 1 06
S
161 179
9341
9862 1 2V T-style Drill Kit
330 Speed Bloc B N 1 2 5 Sander 1 1 /4" $ 6 1 Brad Nailer 48 $ 8 6 57
504
Sander
5' 5" RO Sander 6" RO Sander 5" R ander Kit 9 73666" R 8 aneler Kit
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188
KI wlllasllight
9863 1 2V Push handle Drill Kit
.
$ 1 84
OA250A 2 1 12" Angle Fi nish Nailer $ 2 43
160 163
NS100 1/4' aown Stapler 212 NS150 1/4' crown Framing
Ciullulkwl.s'WlW .. !15 g Com 190
1 09 131 135 144 148 1 09
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'
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F1400 1 hI> F1540 1-1flhp COOlpressor F2400 2hp COmpresso r
pressor 293 315
9872 1 4V Drill Kit
w/2 batterie. $ 1 88
861 871
12v 14v
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aw
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18 Volt contracto Combo Kit
$389
DW936K DW935K
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18 v crdls saw kit 249 14.4 cdls saw kit 239
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$1399
DW321K VS Jigsaw
JPM-13 13" planr/moulder 799 JWTS-l OJFl 0" saw w/Jet fnc 599 JWBS-14CS 14"lhp wd bds 579 JJ-6CSX 6" long bed jointer 489 JWP-15HO 15" 3hp w plnr 1099 DC-650 1 hp 650cpm cllectr 219 DC-1 200 2hp1 200cfm cllectr 369
With Case
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..
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DWl05 1 2" cmpnd m i t r saw 349 DW364 7-1/4" saw wlbrake 159 DW6775K3-1/B"planer wlc e 1 64
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o
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22
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15
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der
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DW421 K 5"h&1 ran sndr wlcs 74 DW423K5"vs rndm sander w/cs94 DW443 6" RA H&L rdm sndr 144 DW431 3"x21"vs ben sander 189
DW995K 18 Volt 1/2"
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DW991 K-22 1 4.4v3/8"dv/dr k 209 KS-214.4v drili/saw 349 KC-214.4 v dr/recip kit379 UV'���'K�-2 1 8v dr/recip kit 399 1 8v hm dr/recp k419
tool triggered vacuum 269
New plate joiner 214 plate jointer wlcs & fnc 139 3x24 sander with bag 214 4x24 sander with bag 229 3x24 vs belt sander 229 4x24 vs belt sander 239 1 2v 3/8" dr kit w/2 bat 159 1 4.4v drill kit w/2 bat. 184 7-1/4"15 amp saw wlcs 129 LH 7-114" saw wlbrk 144
r�1'i�..�..��.... "...�...�� 1 $199 693PK
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Router Kit
1 304 Brute breaker 1 1 94VSRK1/2" hmr drill wlcs 159
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22-540 12" port nl.,,,&I:niv,,. osc spindle sandr 194 31 -780 10" sliding compo 499 36-250 36-235 1 2" cmpnd miter saw 309 36-210 10" cmpd mtr saw 219 1 1 -990 1 2" bench drill press 189 46-700 1 2" vs wood lathe 469 routerlshaper 299 43-505 1 1 -090radial drill press w/std 309 1 4-650 mortising machine 249 6" vs bench jointer 259 "Price after mail in rebate
16
Plunge Router
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7499 New cut-out tool 97549 top handle vs jigsaw 7800 drywall sander 693 1 -1/2 hp plunge router 6931 router base
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139 144 549 229 99 179
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READ ER SERVICE NO. 1 16
Freet Catalog The Highest quali y woodworking tOols and supplies ftOm
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18;
Enjoy the benefits of HVLP with a SUPER System!
Our SUPER model offers you the most powerful 3-stage turbine motor made by Ametek·Lamb (Ohio).
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This victorian inspired style swing is solid, comfortable, spacious and glides effortlessly.
KIT PLANS PATERN 2SWING x 6 7150 L. 81 axles 8· x 1· x 24· . \!!: '. Vixwres for bencilS fA.::. � ECONOMY CaTON CANOPY PLANSantiandKITPACKAGE PAIERN Wmer 2 BLUE or GREEN. 15 a".!
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rom a distance, two objects may look alike, but close-up the details give them
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89
WOODWORKER'S MART THETOOL ST. JAMES CO. BAY Map ng 8/4 $3.25 Ft. 800-968-0074 � I A R D W O ART O D HS 800-968-0094 Q U ALITY Birdseye Thousands of board feet . All Thicknesses Many unusual Species in stock utility birdseye 8d. Tel
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Heavy Duty Industrial DUST & UP, SINCOLLECTORS GLE & THREE PHASE, I HP
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READER SERVICE NO.
660
ALCOHOL-BASED DYES
Repair Set of 3 primaries plus block lets you mix all colors. Item 9408. 4 x 25 grams $29.95 order
Kremer Pigments Inc. 228 Elizabeth Street · New York NY 1 00 1 2
(2 1 2) 2 1 9 2394
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READER SERVICE NO.
VAC U U M P R E S S I N G
The EASIEST and BEST way to veneer
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BRUMCO N.E. 800 N 273 0037 TRUE HAND-FORGED CHISELS, ADZES, SCORPS, SLICKS AND MORE... "These chi s el s ar e a t r e at t o l o ok at , a pl e asur but using them is theChrisultimate woodworking expere to iholence.d, " Contributing Editor. Fine Woodworking . . " BARR SPECIALTY TOOLS For catalog phone or An Education in Craftsmamhip • CARPENTRY • PRESERVATION CARPENTRY • CABINET & FURNITURE MAKING • PIANO TECHNOLOGY • VIOLIN MAKING & RESTORATION NOR.TH· BENNETSTREETSCHCDL Boston,
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fax 1-800-235-4452
in:
Financial aid for qualified 5tudents. Accredited member ACCSCT. ShoTt workshops also offered .
39 North Bennet Street, Box A,
WORLD'S FINEST VENEERS (716) 655'{)206
Jor the Craftsman and Woodworker
From the Glacial Forests of Mich igan 's Upper Peninsula
189 49963-0189
Box South Range Michigan
285-TREE 487·6400 Fax: (906) 487-6415
Toll Free: ( 800 ) Phone: (906)
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htt p : / / _northernhardwoods.com E-mail:
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FI E WOODWORKI
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Curly, BI RD SEYE, Flam e
P.O.
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For careers
Cherry, maple, curly, bird's·eye, walnut, oak, poplar. to
I.J C...
• H I G H E S T Q UA L I T Y "TA B L E T O P " RESINS • WH O L ESA L E PRICING -..
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44
HI...theGH"amazing" GLDSSfinishEPDXY _--:JL
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Norris Style Planes Finished or Castings Lutherie Planes Parts Sauares Bevels
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Amenca's PremIer Sou rce of Hardwood Veneers and Exoti c Lumber
�NYJ. 14052
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Big
49
WOODWORKER·S MART BARDO'" flEX SHAPABLE SANDING WHEElS We manufacture easy to shape sanding wheels far all types of profile sanding
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35 Saf e ty Speed Cut Mf g . Co 13460 Highway 65, Anoka, 55304 1 .800.599. 1647 1 .612.755.6080 WWoN. panelsaw.
Bllildi"g professiotlal pmlf�1 saws jor over
years
com
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Inc . .
MN
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Bardo Abrasives 1666 Summerfield Street Ridgewood. NY 11385 718456-6400 Fax 718-366-2104
O. 157
Classic Cabinet Hardware Value & Same Day Shipping Premier Sourcefor CabinetMakers & Restorers
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FAT
Y'S, INC., North Yarmouth Me. ph ,
fax
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FACTORY DIRECT
Industrial T-Slot
� Woaf�c,. � CARDS MICRO,VENEEROF'fEOlNOLOGY P.O. Box 310, Belmont, MI 49306 FAX (616) 887-791 0
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76 $4.00 I l 0THEfromCIASKERRCLEROUTERSOLUTION POPAOO Box 256, N llAoo�; fW11, Falls,;lMDi�21156 Choose from 25 different species of 2 ply veneer cards.
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JIGS
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Fast Setup Fits All Routers; Keep Base Plate On Repeatable Accuracy; Fine Adjustments Flexible To Unlimited Radius Phone FAX 561-743-0302
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FL
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The Fine GoldLeaf People'
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SILENT MINIBARS b) BAR-MAID"
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Quantity discounts ' Longer lengths available
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Catalog on requests
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North America's Lar•gDialsest Selecti• onFurniture ofClock Kits •• Parts • • Colonial Tunes Qock Company 564 \%er 51. N., ni 2, Waterloo, Ontario, Canada 2L sa; •• Em�I : • Fax: • Send or caUfor yourfree JZpage catalogwt. Clock Movemen� Hard-to-make
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also offer many separate component parts such as legs to use on your own projects. Delivery is fast and satis faction is guaranteed, Call or FAX today FREE LITERATURE
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HICKORY FRAME CORPORATION P.O. BOX Lynchburg. VA
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91
WOODWORKER'S MART Il
J OO RKIN
GENERAL W
DWO
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EQUIPMENT
QUALITY AND PERFORMANCE FEATURES REQUIRED FOR SERIOUS WOODWORKJNG MADE iN CANADA,
WITH WORKMANSHIP AND PERFORMANCE GUARANTEED.
special pricing GENERAL EQUIPMENTWOODWORKING CATALOGUE Call: ASHMAN TECHNICAL LTD. To order your own copy of
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Norwood Sawmills 9 0 C u rtwright Dr. , U n i t 3 A m herst, N . Y . 1 42 2 1
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NO. 37
SAWMILL $3795.
ADA L8H 7P4
•
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Fax)
(Phone
NO. 87
WESTERN HARDWOODS
IVYIIJ",'"""'"'"'''
WINTERWOODS
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Fax·H704) 859·5551 E-MaU,_PACKARDWW@AOLCOM NO.
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Hook & Loo Discs p
Supergrit®
•
8 Hole 5 or 8 Hole
$12.00/50
6"
6 or 8 Hole
$17.50/50
x 42 3 x 21
$.75
4 x 24
$LlO
$.85
4 x 36
$ 1 .40
3 x 24
S.9O
6 x 48
S3.50
4 x21
$ 1 .00
6 x 89
$6.50
ABRASIVE 3-,4··,4 IJr.ROLLS Wide··X" & · r CLOTH RED HILL CORP. ETTY 6··
Sandpaper
5"
4 1 12"
BELTS · A.O. ea RESIN J
61
S 12.50/50
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x I I"
60D, 80D
S231100
1 80A, 220A
$ 1 91 1 00 1
80. 120, 150, 180
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(800) 822-4003
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205 So. Walnut SI. Arcanum, 45304
OH
(937) 692-8838
12
FOAM SANDING PADS $ 5 4 Grits FREE CATALoe & Ciose-aul sheets
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SBURG, PA 17325
A.O.
$ 1 4/50
1 2OC,1 5OC
73
Kelly Tool Works
Fax (937) 692-8266
800-232·3878
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No. 2 shoulder plane $160 Coli or wriP.Ote. Box (or partICulars regarding these and our other 1813, Kernville, CA 93238 (760) 376-4804 toofs
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WEST
SVS"T"'EJM BOATBUI andLDERS so wiSWEAR l you. BY IT, ®
Strong. waterproof WEST SYSTEM" Brand epoxy is more than a 2-part adhesive. It's a complete system of resin. hardeners. fillers and additives from which you can easily create the perfect bonding, coating and sealing agents for your wood or composite project. For a free copy bf the 3 3-page WEST SYSTEM" Technical Manual Product Guide. write:
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Gougeon Brothers. Inc. Dept. 44. Box 908 Bay City. MI 48707 5 1 7-684-7286
P.O.
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NO. 23
F I N E WOO DWO R K I N G
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Fine German Japanese Hand Tools for The Discerning Woodworker
NO. 755
Please Can for Catalog!
a
1.800.454.
Free
TOOL
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and
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Auchon of hundreds of hard to find hand tools in every issue. Tool sales twice a year.
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tJi11tt> SHorn PACKAGES ....36"-mShorts· Cherry $6825bf
This nearly clear lumber is a popular choice for shops producing smoll projects on o limited budget.
HardRed·ttt§ MaplOak e$58$68 FreeEB
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ALSO AVAlWU IN 200 .. 400 8f P1tGS I36" ShorS ISts ASpecLlifMicomD TI M TODAY! tiotwons: E OFFER SO'25 CALL h .• N us on the webLUMBER @ http0://www .theworkbench.com L.L.VisitJOHNSON CHARLOnE MICHIGAN '6-8% moisture (onlenl
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bd
sides to 3Wond ripped one edge
per pockage·
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perfect for UPS shipment. �me of these pockages moy have less than 25 bd h to meel the 70 pound maximum UPS shipping limil. l.l. Johnson lumber 563 Cochran Charlone MI 48813 or Fax us 0151 7·543·7180.
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WOODWORKER' S MART OLD GROWTH Quarte rs a wn White & Red Oak Wide Quartersawn Precision sawn figured lumber &andCurl bookmaty Sycamore ched flitches 61 0-775-0400
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Quartz C lock Making Suppl ies Free 42 page catalog of Quartz Clock Movements, Fit-ups, Cloc: