Seven safety tips for routing Design better frame & panel ... - MetoS Expo

Apr 30, 1998 - Greenpeace in Boston before changing careers to become .... especially as they become available on the market. So we ...... Wood, Alan Slirt, Gael Montgomerie, John Jordon,. David Ellsworth ...... EG2500XK1A U·. 2500 Watt.
17MB taille 3 téléchargements 314 vues
April

1998 129

No. TAUNTON'S

Seven safety tips for routing Design better frame & panel construction Aforcomeback backsaws Build a simple wall shelf Boring big holes Shop designed for workflow Hide glue reconsidered u.s. U.K.

$6.95

Canada $7.95 £4.25

04>

Curly Maple & Cherry Blanket Chest a

74851 64797

4

All the Bells & Whistles come Standard! FEATURES: •

Powerful U.S.A. made 3 H.P. single-phase 220V motor with triple belt drive



Solid cast iron table is first heat treated to remove warpage, then milled perfectly flat and finally ground to a mirror-like finish. You just can't get a better finished surface than that!



Table has T-slots instead of plain slots so your miter gauge

• •

Table size (2 solid ext. wings attached) is 36-314" x 27"

will not fall off the table when retracted

E-Z SEE GUARD

Extra-large handwheels are the heaviest in the industry and really ease arbor movement

SHOP FOX® FENCE

• • • •

518"

diameter arbor is long enough to accept dado blades

One-piece steel cabinet-type stand Angled dust chute in bottom of stand Rail-mounted magnetic safety switch is standard and protects the motor as well as the operator



All sealed ball bearings are used in both the spindle and the motor

• Beveled table edge • Enclosed motor cover • E-Z See Saw Guard • Includes 2 table inserts (I for the blade and I for the dado set) and heavy-duty cast iron miter gauge

TABLE BEVEL & MAGNETIC SWITCH CALL 1 58697658

D

MEDIA CODE

TODAY

FOR YOUR

•"

• •

DUST PORT

FR E E

1 998

WOODWORK I NG

Rip capacity: 24" Shipping weight approx. 42S Ibs.

CA TAL OG

- ORDER 2 4

H OUR S

A

1 SERVI8CE: (717)326-3806 o o FAX: (800)438-5901 5 2 WEBSI 3 TE: 4 7 7 7 CUSTOMER •





rv -

http://www.grizzlyjndustrial.com

ROO

lSITOUR 3 S HOW

1 821 Valencia S .t Bel l i n gham, WA

4651

M LOCATIO NS :

H ickory H il l Rd, Memphis, TN

READER SERVICE NO. 33

- 2406 Reach Road,

Wi l l i amsport, PA

DAY!

One Good Turn.

Incredible Combination!

• •

The tnewhe toLX31tally and redesigned LTI8.

· . . deserves the Gold Standard in micro-lathes from WoodWrite. Ready­ (shown) features: • • 400 - 5700 rpm (6 steps); 16- 1/2" between centers; 5- 1/2" swing over

to-run, assembled, aligned, ALL NEW Model 1/3 hp AC induction motor with foot switch;

160

bed; 2-3/4" swing over saddle; high speed ball bearings--head and tail stocks; screw-type live center included;

• the ALL NEW E-Z Glide™ crank (4 turns to move saddle 1"); • carbide tipped cutting tool; tool mount; 7 mm mandrel and knurled nut; • dynamic dust collection manifold. The ALL NEW Model

260

With this combination, you

And, check out the ALL NEW Copy-Cat™ duplicator -- the easiest way to copy from patterns or other work.

WoodWLtd:

MD

workshop and at the same time, save

.lagunatools.com

space and money!

2265 Laguna Canyon Road Laguna Beach,

CA

9265 1

WE ARE YOUR "STOCKING" INDUSTRIAL DISTRIBUTOR IN VIRGINIA FOR:

BOSCH !!W8!

Heavy panels feed easily through your table saw with a panel conveyor .... only from

economical way

READER SERVICE NO. 201

Take the work out of woodworking!

featherail

g out of

to set up a dream

//www

http:

-4444

READER SERVICE NO. 171

·

ythin

an

wood. The most

(8(714)00) 234-1976 494-7006

Wood Write, Ltd. 2121 Abell Lane, Bldg. 101 Sparks, 21152 USA Tel: 1-888-966-3974 410-n1 Fax: 410-n1-4879 Everything you need for pen pencil turning mechanicals, pre-cJrilled blanks, etc. e-mail: [email protected]

&

can make almost

cao nowfor afree video! LAGU\IA TOOLS

includes all of the above PLUS a motorized

saddle drive -- works so smoothly you'll hardly ever need sandpaper!

forta'.

Multiple bali cartridges fit in any of three models to satisfy any situation.

POWEmWJC

3600 movement. precision made. patented.

1-414- 228

77P.P."I� IilII mm

Industrial· Co

forte'

ercial. Contract Supplies

6631 N. Sidney PI

Machinery· Power Tools. Abrasives· Sundries

Milwau kee, WI

Phone: FAX:

General Hardware· Factory Authorized Se

53209

804-643-9007 804-643-9009

rvic

e

100thE. Anniversary 1712

Broad Street (18th & Broad)

Richmond, VA 23223-In Historic Shockoe Valley

800-831-2281 "�rvjng 1M CraftmuJlf since 1898 Wilh SpeciIJlry Tools and

Supplies"

FulMORRIS l-Size ProfessiCHAIR onal Plan &

Build this comfortable Bow-Arm Arts Crafts chair with 3-position back. Footrest included. DIFFERENT MODELS TO FIT YOUR NEEDS The Rank ROTO-CON" The Rank Phase-Shifter

Rotary Phase Converter will provide 3-phase power from single-phase sources to operate single or multiple motor applications found in woodworking shops.

is a medium-duty static-type converter for shop applications such as drill presses, mills, saws, etc., where continuous full load use is not required, but low initial cost is important.

�B9�1S Ph. 1 -800-221 -RONK, Ext. 216

P.O. Box

160, Dept 216-Nokomis,ll62075· Ph. 2171563-8333, Ext. 216· Fax 2171563-3336 READER SERVICE NO. lSI

Chair size: 33" W 38'h" H 33%"

_m NYlE EASY PAYMENTS AVAILABLE

Filfeodrmwiatthionusefandul Ui!iii!!'!!!!! !!' inanswer drying­ your owns onlumber cal1107l today

PO Box

. . FURNIFinTeUREFurniDESItureGplNS,ansINsiC_.nceDept1968KM-38 M/C

Plans (postpaid) ... $22.50 Catalog (Free with order) Catalog only ..... . .. ... $3.00

Kilns for 300 BF and up!

1.1!J[;1 /www

DRY KILN SYSTEMS Bangor ME 04402-1107 httpJ .nyle.com

READER SERVICE

0

O. 143

1827 Elmdale Ave., Glenview, IL 60025

- VISA orders call: 1-800-657-7682 READER SERVICE

0.751

M A R C H / A P R IL 1998

3

e n Fi WoodWorking® �

==;;;;;;;;._

___

Departments 8 Letters 16 Questions & Answers Pedestal table leg placement;

Sanding for waterborne dyes; Repairing cracks

28 Methods of Work Enlarging routed dadoes;

Humidity stick; Carving gouge for surface repairs

96 Tools & Materials

Hole boring jig for hardware; Benchtop planers reduce snipe

104 Reviews

Router Joinery; Making Chairs

and Tables; Wonders in Wood

110 Events 112 Notes and Comment Buying shop time; Tablesaw

extension table

Boring big holes, p. 44

On the Cover: Simple frame-and-panel construction transformed this blanket chest from a basic box into something with depth, dimension and visual power. John McAlevey explains how it's done on p.

38.

Photo: Dennis Griggs

g 0361-3453) n426-8171. Fine Woodworki (203) 07646-3048 730

73

is published bimonthly, January, March, May, July, September and November, by The Taunton Press, Inc., Newtown, CT

(ISSN

Telephone

Frame-and-panel doors, p.

The venerable backsaw, p. 54

Periodicals postage paid at Newtown, CT

River Road, New Milford, NJ

06470-5506,

06470-5506.

and additional mailing offices. United States newsstand distribution by Curtis Circulation Co.,

and Eastern News Distributors, Inc., One Media Way,

12406 250, Route

Milan, OH

44846-9705. #123210981. GST

Articles 38

A Blanket Chest with Legs

62

Simple frame-and-panel

Tablesawn m iters for case work are

construction lets you break

assembled using clear packing tape

out of the staid box BY

44

BY STEVE LATTA

JOHN MCALEVEY

Boring Big Holes

66

When to use Forstners, Multispurs,

BY ROBERT M.

for woodwork in the kitchen

VAUGHAN

Sticking with Hide Glue

BY

70

This stuff does some things

Routing Safe and Sound router under control, your workpiece intact and your first-aid kit closed

BY NICK ENGLER

BY

Build a Wall Shelf

A

simple piece with sliding dovetails

is a good excuse to make a versatile

73

router jig BY

JONATHAN BINZEN

Seven tips to keep your hand-held

modern adhesives can't

51

Which Finishes Are Food Safe? Exploring the m enu of finishes

spades, hole saws and wing cutters

48

Strong, No Clamp-Up Corner Joints

PAT WARNER

&

Panel Doors: Frame Illustrated Guide

An

The best way to build doors

PETER TURNER

for a sideboard or an entryway is also the most beautiful

54

The Backsaw Makes a Comeback A sharp backsaw won't just m ake you a better woodworker; it will turn you into a surgeon BY

58

ZACHARY

BY GRAHAM BLACKBURN

78

Making Large Moldings

Cut joint-ready edges on a tablesaw, p. 82

Cornices built up from lumberyard stock render a custom look without

GAULKIN

the custom cost BY

JOHN WEST

The Shop as Tool Smart design and imaginative uses of common materials make an efficient shop that's a pleasure to work in BY

82 JOint-Quality Edges Cut on a Tablesaw The trick is learning the steps in the dance

JOE TRACY

BY LON SCHLEINING

The shop as tool, p. 58

Postmaster:

Send address changes to

Fine Woodworking,

The Taunton Press, Inc.,

63

S. Main St., P.O. Box

5506,

Newtown,

cr 06470-5506

Printed in (he USA

Contributors

Fi n e WqqQWorking

John McAlevey (-Blanket Chest with LegsW) has been designing and making furniture since

1964.

He lives and works

EDITOR ART DIRECTOR ASSOCIATE EDITORS

Timothy D. Schreiner

out of his home and shop In Tenants

Bob Goodfellow

Harbor on the mld-coast of Maine. He

Strother Purdy, Marc Vassallo

builds furniture on commission for clients

("Sticking with Hid e Glue") got his start as a luthier, making dulcimers and gUitars. Nowadays, he spends much of his spare time restoring his Victorian house in West Milton, Ohio, and building Arts­ and-Crafts style furniture. He also trains dogs for people who are hearing-impaired. ("Large Moldings from Small Parts") migrated to cabinetmaking from an earlier career in an architectural office. He builds interiors and provides millwork for the rich and famous in southwestern Connecticut. John West

To help pay for college, Steve Latta ("Corner Joints") ran a bicycle repair shop out of his dorm. One of his customers owned a cabinet shop and gave him his first woodworking job. Latta now specializes in marquetry and inlay work and building Federal-period furniture. He works for Kinloch Woodworking in Unionville, Pa. For recreation, he collects rare books.

Steve Latta:

("Wall-Hung Shelf") worked for Greenpeace in Boston before changing careers to become a furnituremaker about 10 years ago. He learned woodworking in the trenches, doing repairs, finishing and otherwise learning the trade in several shops in the Boston area. He then moved to Maine, where he now runs his own furnituremaking business in South Portland. Peter Turner

("Router Safety") is a self-taught designer, craftsman and author who has been woodworking for the last 25 years. He has published articles and two and (Betterway Books). In his spare time, he is a 2,500-mile-a-year bicyclist and a jazz fan.

P a t Warner

books, Getting the Very

Best from Your Router

The Router Handbook

of Joinery

6

F I N E W O O D W O R KING

ASSISTANT EDITOR COPY/PRODUCTION EDITOR ASSOCIATE ART DIRECTOR EDITORIAL SECRETARY CONTRIBUTING EDITORS

Matthew Teague

throughout the Northeast.

Nick Engler

William Duckworth, Anatole

Burkln, Jonathan Binzen, Zachary Gaulkln,

("Frame-and-Panel Doors") is a writer, illustrator and book designer who lives in Woodstock, N.Y. He is a former chief editor of California-based magazine and is a former contributing editor is the author and illustrator of more than a dozen books on woodworking and home repair. Graham Blackburn

Woodwork

to Fine Woodworking.

He

When Joe Tracy ("The Shop As Tool") finished high school, his parents gave him a one­ way ticket to Australia. He spent a year and a half doing odd jobs and sightseeing before returning to the States and getting a real job at the Naval Weapons Laboratory as a model maker. He also started making furniture for himself, which led him to the Rochester Institute of Technology where he studied furnituremaking. Since he has had his own furniture shop in Maine. Joe Tracy:

1976,

("Boring Big Holes") made furniture for his family long before beginning a professional career in a cabinet shop. From there he went on to run his own shop in Roanoke, Va. He developed a knack for tuning up and fixing his own tools. Soon he discovered that there was more demand for, and more money to be made from, repairing woodworking machines. He still enjoys spending hours working on his lathe. Robert M. Vaughan

Lon Schlelnlng:

The

restoration of a Stickley style rocker, found dismantled at a friend's house in 1972, aroused in Lon Schleining ("Joint­ Quality Edges Cut on a Tablesaw") a love of woodworking that hasn't abated. He works as a custom stairbuilder and also teaches woodworking at Cerritos College in Norwalk, Calif.

Deborah Surprenant Michael Pekovich

Sea Vangor Tage Frid, R. Bruce

Hoadley, Christian Becksvoort,

Robert M. Vaughan, Mario Rodriguez, Chris Minick, Gary Rogowski

METHODS OF WORK INDEXER PUBLISHER MARKETING MANAGER ADVERTISING SALES MANAGER SR. NATIONAL ACCOUNTS MANAGER NATIONAL ACCOUNTS MANAGERS Jim Richey

Harriet Hodges Paul Roman

Suzanne Roman Norman Sippel Dick West

Tom Brancato,

David Gray, Linda Abbett

SR. ADVERTISING COORDINATOR Kathryn Simonds

ADVERTISING SECRETARY WOODWORKING BOOKS

Hilda Fernandes

&

ASSOCIATE PUBLISHER PUBLISHING COORDINATOR

VIDEOS

Helen Albert Joanne Renna

HOW TO CONTACT FINE WOODWORKING:

Telephone: Fax: E-mail: [email protected] http:;/www.taunton.com Web site: CUSTOMER SERVICE: Orders: Other Inquiries: E-mail: [email protected] x ADVERTISING SALES: E-mail: [email protected] TAUNTON TRADE COMPANY: x Retail Sales: MemberofAudi t Bureau Circulation

((8203)00) 426283-87171252 (203) 270-6751

((8800)00) 888477-88727286 (800) 283-7252 829 (800) 283-7252 265

Copyright 1998 by The Taunton Press. Inc. No reproduction with­ out permission of The Taunton Press. Inc. Fine Woodworking® is a registered trademark of The Taunton Press. Inc. rates: United States and posseSSions, $32 for one year. $56 for two years. $82 for three years; Canada and other countries, $38 for one year. $67 for two years. $95 for three years (in U.S. dol­ lars, please). Single copy, $6.95. Single copies outside the U.S. and possessions: U.K., £4.25; other countries and possessions. $7.95. Address all correspondence to the appropriate depart­ ment (Subscription, Editorial. or Advertising), The Taunton Press, 63 South Main Street, PO Box 5506. Newtown, CT 0647 0-5506. List management: The Kleid Co., 530 5th Ave. New York. NY 10036-5101.

Subscription

At the center of the Leigh Router Jig System is the amazing 24" D4 Dovetail Jig.

Create through, half-blind and sliding dovetails with infinite adjustment of jOint spacing thick. and tightness of fit in wood up to Add the Fl Finger JOint Template for an incredible range of square or unique rounded finger jOints from down to a tiny infinitely adjustable for fit with the Leigh Variable Guidebush System (VGS). With the Multiple Mortise and Tenon Attachment you'll rout perfectly snug rows of multiple mortises and tenons, in virtually any layout you can imagine, and in material from to in thickness. And finally, the world's first organically-shaped interlocking jOints are easy to cut with our NEW IsoloeM Templates. Three different Isoloc templates create six unprecedented jOints that are impossible to cut by hand. And again, you have complete control of jOint tightness with the VGS. Precision, strength and beauty are the hallmarks of every Leigh joint. Create them all, from the dovetail and beyond with the world's best router jig system.

1W'

W'

lf16". All

5/16" 1W'

Call For Your Free 32-Page Catalog Now!

1·800·663·8932 Leigh Industries Ltd., PO Box 357, Port Coquitlam, BC, Canada V3C 4K6

Tel.

604 464-2700

Fax 604 464-7404

Joining Tradition With Today

Letters Respi rators breathe even when not

I would recommend that woodworkers

Smoking i s a s hazardous a s dust-It

on-I enjoyed the brief article on

store all respirators in a heavy-duty Ziploc

protecting your lungs C

freezer bag when they are not in use.

December issue C

pp. 64-67). However, you do everyone a

This method has served me well for over

why I was so angry. Don't you find it

disservice by not informing your readers

30 years, allowing a cartridge to last

hypocritical to feature an article on

that the expensive respirator cartridges

efficiently for three years or more. Even

building your own humidor alongside an

will continue to absorb airborne

dust masks should be stored in such a

article that talks about the dangers of

contaminants long after removing them

manner so that they do not become

hazardous fumes and dust? My father died

from your face and placing them on the

contaminated on the facial side. Keep up

as a result of smoking Cigarettes and

shelf. This absorption fully uses them up

the good work.

cigars, and I am appalled at this

FWW #127,

before they are needed again.

-John Adams, Manchester, Tenn.

took a second, close read of your

FWW

#127) to discover

blindness. Your article about volatile carcinogens showed micro-photographs of these dangerous particles. My father

We're listening and improving

told me that the X-rays of his lungs looked like eggplants. Decades of misuse

Fine Woodworking has always been close to its readers. Much of that closeness

comes from the fact that the magazine is written by its readers, who are woodworkers like you. We also get telephone calls and mail (electronic and postal) from hundreds of you every week. In addition, we survey a random sampling of subscribers after every edition is published to !ind out what you like and dislike about each issue and the magazine in general. We have been studying your responses for some time now, and they have led us to

had taken their toll. Where was the micro-photograph of the damage smoking does? Where was the warning about lung, lip and tongue cancers as a result of cigar smoking? You put in warnings about safety in woodworking, and yet this activity­ smoking-seems to be getting a push

make some improvements in the magazine that you will be seeing over the next few

from people I have trusted to warn me of

issues. For example, we have learned that you use your woodworking skills and tools

the dangers involved.

to improve your homes. So beginning with this issue, we will include a story on how to

I would cancel my subscription but I enjoy your magaZine too much. I am very

use your shop and tools to personalize your house. We know you don't necessarily like to make exact copies of our projects, so we're making an effort to focus project articles on design ideas and techniques that are more widely applicable. You have told us that you are hungry for more information about tools and materials, especially as they become available on the market. So we have expanded our old "Tool Forum" department to find

much a novice woodworker but have learned an enormous amount from your articles.

··-··Fine

WqqQWorking

and test new tools as well as materials such as finishes,

-Dan Peyton, New York,

NY

Moser deserves accolades-I loved the article about Thomas Moser C

FWW #128, pp. 70-73). One of the first

guidelines I give my students is that

jigs, gauges and woodworking supplies. We have

furniture is art by coincidence only. Try to

redesigned the department to include more information

make it art on purpose and you end up

and have renamed it "Tools and Materials." To aid in that

with something ridiculous. Furniture must

effort, we built a great new woodshop, which will help us

be useful. Pretty, graceful, well­

not only test tools but also try out the projects and

proportioned, but useful above all.

strategies that our authors recommend.

Moser's company makes high-quality

It is also clear to us that all of you are serious

furniture that is useful, nice to look at and

woodworkers. Some of you are masters of the craft, and some of you hunger for the

well-made. It puts that low-end junk from

knowledge that will take you to the next woodworking level. With this in mind, we will

North Carolina to shame. Why is it an

soon begin two new departments: one on the fundamentals of our craft and another as

issue that he produces it using efficient

a master class on more advanced skills. To satisfy your desire for more information

metl10ds? Conscientious woodworkers

about wood finishing, we will soon inaugurate a department dedicated to that subject.

should applaud him.

We have also taken a close look at the popular features of the magazine with an eye toward ensuring that they are useful to you. The improvements I have outlined result from much input from you. But please don't wait for our survey computer to randomly pick you. Let us know what you think about the magazine. The easiest way is to jot down your thoughts and send them to us at

63

S. Main St., P.O. Box

5506,

Newtown,

CT 06470-5506

or through

e-mail ([email protected]). We look forward to hearing from you and to serving your needs even better.

8

FI

E W O O D W O R KING

-Tim Schreiner, editor

This Writing an articleis a reader-written magazine. is why it is an issue: There are lots

Fine Woodworking

We welcome proposals, manuscripts, photo­ graphs and ideas from our readers, amateur or professional, We'll acknowledge all submissions and return those we can't publish. Send your contributions to oo o , Box 5506, Newtown, CT 06470-5506. Fine W

dw rking

PO

AFFDRDABlf, HIGH ...EeISION

I MIWMS CENlER! Revolutionary IRONWOOD MILL·mGHT

3-Axis Router Milling �enter!

Mount virtually any router - even the most powerful standard or plunge type - in the new. heavy-duty MILL· RIGHT Router Milling Center. Shape, rout, and join wood with total precision, total freedom, total creativity.

Fast, repeatable set-up • High-quality Cast Iron • Precision Guides & Positioner 0.001 • You get control & accuracy ACME Leadscrews and Guide Rods.precision • Simply attach your router



without jigs, fixtures, templates, guides.

noise and vibration control.

give

micro-adjustment to

in.

with

in bit-down

or bit-up position.

FREE tATALOG & DEMONSTRATION VIDEO!

TOllMILL-RIGHT FREEWood 1-888-478-2453 Or CAll write: mONWOOD Milling Center Ext. 201

• Atlanta • Baltimore • CharloHe • Chicago • Cleveland • Colorado • Columbus

VISIT THE SHOW•NEAR YOUI

• Detroit • Harrisburg • Houston • Indianapolis • Kansas City • MassachuseHs • Milwaukee

• Sa. California • St. Louis • Tampa • Twin Cities • Washington, D.C. • plus others

Nashville

• New Hampshire • No. California . • North Jersey • Portland • Sacramento • SeaHle

8:30 -5

Call for free brochure Monday· Friday am pm Pacific Time or e-mail: [email protected]

1-800-826-8257 310-477-8521 READ

ER SERVICE NO. 113

With your scrap and our pen pencil kits you can make beautiful custom pen sets for resale at craft shows, gift shops and flea markets.

&

Cal1·800·542·9U5 l a Catalag! WOODCRAFT" Helping You Make Wood Work™ far

FREE

ar www.waadcraft.cam

210 Wood County Industrial Park Oept. 98PEWWT PO Box 1686. Parkersburg. WV 26102-1686

READER SERVICE

o. 19



e Conoverthe rAieErnicommends rmateorftoarblsafe e comf wood-seentumiInng. Fine oodwo 97, p66 • 8 HR Rechargable battery • Continuous flowDec.filtered As W

rldng

of

air

odat sseslbe with • Batt uded Excellent for all woodworking jobs which create dust. Visit www Accom

es gla

ards

ery charger incl

pivoting impact resistant visor. with each unit.

our FREE web site!Info .m1-id800 -web.-c328-1792 om/airware for In����es yearsselliexpert ence RA AL & SAFETEALTHY ng only. Shipping AMBUCA z AlRWARE Lake, MN .. READ Call

20

Box 975, Elbow

ER SERVICE NO. 74

56531

READER SERVICE NO. 129 M A R C H / A P R I L 1998

9

Let t e r S

(conti nued)

of precious object makers out there

piece of plywood that extends slightly

job without a positive stop for the sled. I

spending too much time making things

beyond the saw fence. I bolt a stop to the

see no problem in building it this way,

that aren't overly useful, that are too

saw-table edge and glue one on the

but with a high enough rear fence, I don't

fragile to let your kids near or to set a

underside of the sled.

think it's necessary. The sled I built in the article was

I align my saw fence by fastening

glass on. Pieces that gather dust. You'll hear, "Oh, it's an unsophisticated market

it witll a single screw to the plywood at

and populace that doesn't want our stuff."

one end, clamping the otller and then

crosscut longer pieces, a different sled

Phony saints and martyrs.

cutting a good sized piece of 'I.-in.

would probably work better. Personally,

designed for cutting small parts. To

plywood, first from one side of the blade

however, I don't think the tablesaw is the

work for him, and the stuff is good. He's

and then the other. I adjust each time

tool I would choose for crosscutting a

deservedly making a fortune.

until I have a perfect 90° cut. Of course,

long board no matter how wide the sled.

Moser found a way to make the market

the fence should be square to the

-Anthony Guidice, St. Louis, Mo.

Many woodworkers cut a dust­ collection slot where he suggests: at the

plywood vertically. The sled article had flaws-The

base of the rear fence. I prefer not to. I

Obviously, the corner between the fence and the plywood must be free

sometimes use the sled to cut very thin pieces or mitered pieces where the knife

interest to me since I have, over the years,

of Significant sawdust for accurate cutting. An incidental improvement in

built two sleds similar to the design he

convenience will result if a 'Is-in. by 'Is-in.

against the fence. If there is a slot, tlle

describes. From my experience, I feel that

rabbet is cut in the rear fence on the side

piece will slide down into it, blocking my

changes in his design would improve its

that is fastened to the plywood. This gives

ability to see whether the edge is in good

utility as well as the safety of the user.

a place for some sawdust to collect so it

contact with the fence.

tablesaw sled article by Lon Schleining

(FWW

#128, pp. 66-69) was of great

The sled's basic purpose is to provide

edge has to go down on the table and

Mr. Keck's observations on my sled are

doesn't have to be cleared away quite so

maximum support of the workpiece for

often.

-M

what make woodworkers such an

Charles Keck, Anacortes, Wash.

accurate crosscutting. The rear fence,

interesting group. If there was but one

against which the work will be held,

LON SCHLEINING REPLIES: Mr. Keck's letter

right and safe way to do woodworking, it

should be as long as possible and extend

illustrates the saying that 10 woodworkers

wouldn't be quite so fascinating.

from one edge of the sled to the other.

put in the same room will have 10

For safety reasons, the rear fence should

different ways of doing the same thing­

be 3 in. forward of the back edge of the

all of which will be correct. He cites three

plywood to leave some plywood uncut at

regarding my sled: a dust-catching slot, a

the back. Additionally, after the rear fence

longer rear fence and an exit block for tlle

has been finally located and fastened, a

blade. I'll address them in reverse order.

block of wood, about an inch and a half

ty

If the rear fence is not built high

thick, should be glued to the back face of

enough, it is possible, as he says, for the

the rear fence in line with the saw to keep

exposed exiting blade to catch tlle

the blade from emerging exposed after it

operator's thumb. This is why I suggest

passes through the fence. This can happen

building it at least 5 in. high. That way, my

when the blade is fully raised. As a final

natural hand position on the fence keeps

safety measure, a stop must be provided

my thumbs well clear of tlle blade (even

to prevent the sled from advancing so far

with the blade as high as it will go).

that the sawblade is exposed after a cut

He also suggests gluing on a block to

even though the above-mentioned block

cover tlle blade as it exits the rear fence.

is in place. On my sleds, I use a 4-ft.-wide

The block, as he recognizes, cannot do its

Taunton

PUBLICATIONS

forfellow enthusiasts

The Taunton Press: Paul Roman, chairman; Diane Patterson, secretary.

rpo

Co

rial

rate Edito

About your safety: Working wood is inherently danger­ ous. Using hand or power tools improperly or ignoring standard safe­ practices can lead to permanent injury or even deatll. Don't try to perform operations you learn about here (or elsewhere) until you're cer­ tain tlley are safe for you. If sometl1ing about an operation doesn't feel right, don't do it. Look for another way. We want you to enjoy the craft, so please keep safety foremost in your mind whenever you're in the shop.

: John Lively. editor-in-chief

&

vice president Human

- Timothy

D.

Schreiner, editor

Kalhlecn Davis, director; Kmhleen Donovan. Prepress: Austin Srarbird,john Garofalo, Stephen Ronm, Patricia Sigeuj, Deborah Cooper, William Bivona, David Blasko, Richard

Boot

h, James Chappuis, Mark Coleman,

Lisa

DeFeo, Tma

Resources: Carol Marotti, director; Linda Ballerini, Christine Lincoln.

Foster, William Godfrey, Florence Nichols, Linda Reddington, Martha Stammer, Chansam Thammavongsa, David

Finance/Accounting: janice A. Roman, chief financial officer; Wayne

Kenney. Amy Evon, Kathy Martin, Monica Murphy. Print Production: Dee Flanagan, Nicole Anastas, Lynda MorriS,

Reynolds, controller; Elizabeth ConkJin, David Wasserman, Kamy Worth,

promotion; l1)omas Greco, Debomh Baldwin, Michael Gyulay,

Carolyn Kovaleski AccOlmli,tg: Patrick Lamontagne. Irene Arfaras, Keith

magazines. Management Info

lx>o ks; Philip VanKirk,john Cavallaro, Tracie Pavlik,

rma

tion Systems: Robert Peters, director; Brendan Bowe,james Courtright, Maurice

PC

Chapman, Andrea Henchcliffe, Lydia Krikorian. Peter Rovello, Elaine Yamin, Carol Diehm, Margaret Bafundo, Dorothy

Downey, Gabriel Dunn, Lisa NOrthrop, Marjorie Omalyev, Roger Seliga.

Blasko, Susan Burke, Lawrence Rice, Gayle Hammond, Lorraine Parsons. Corporate Design: Susan Edelman,

Nielsen, Andrew Wiles. PC Systems: Margarel Archer, joanne Bisson, Rita Myers, judith Stansfield. Operations:

director; Laura Bergeron. Amy Bernard, Mary Terrizzi. Photography: Anthony Phillips. Promotion: Philip Allard,

Sallia nnife rpo Serv ulfiUm Proc Services: nne

orelli, je

F

ices: 1110mas Luxeder. director; jane Torrence. Corporate C

ircu

Purchasing

&

Facilities: William Schappert, Christopher Myers, Peler Bishop, Michael Capalbo, Michael Lewis,

jeanneue Pascal, Patricia Rose, Charles HOllis,jeffrey Mesljn, Aaron Nobel, Susan Nerieh, Oscar Carranza,

n Gmy,

AJvin jack, Lincoln Peters. Cafeteria: Donna Freeman, Geraldine Benno, Anna Pendergast, Norma-Jean Taylor.

ent: Client Services: Patricia Williamson. Carolyn Arneth, Kathryn Dolson, Holly Smith, Eileen Swirsky. Order

Taunton Books: james Childs, publisher; Suzanne Noel, jennifer Renjilian, Ellen Williams. Book Editorial' Carolyn

essing: john Comerford,

Customer

ancianne Boland. Barbara Lowe, Eileen Me

ulty, Dawn Teixeira, Marylou 1110mpson.

Patricia Malouff, Donna Baxter, Penny Leffens, jennifer Severino, Barbara Smith, Phyllis Tolmie.

Data Entry: Carole Ando, Bonnie Beardsley, Margaret Fainer, Madelaine Frengs, Debr�1 McCormack, Gina Pabis,

Manciarano. editor; Ruth Dobsevage, Peter Chapman, Thomas C. McKenna, Diane Sinitsky. Book Art: Jodie Delohery,

irect

Susan Fazekas, Lynne Phillips, Henry Rom, Carol Singer, Rosalie Vaccaro.Taunton D

: Brenda Hamilton, Dennis

O'Brien, David Pond, Megan Sangster, Eileen Sheehan,jeanne Todaro. Taunton New Media: Roy Swanson, direcLOr;

Andrea Shorrock. Betty Stepney. Distribution' Paul Seipold, Mary Ann Costagliola. Debomh Greene, Linne-.t Ingram,

ChrislOpher Casey, Sean Messenger. Taunton Trade Company: john Bacigalupi, Peter Bill, Barba

Brian Leavitt, Aaron Lund, Frederick Monnes, jonathan Pond, Elsie Rodriguez, Alice Saxton. Manufacturing:

11lomasjohnson,jane Macomber,

10

Anso

lation: Samh Roman, manager.

rate

Co

r Rorunda, Wendy Bowes, julia Brine, Mary Beth Cleary, Leigh Haeger, jennifer Winston.

Applications: Heidi Waldkirch, Robert

F I NE W OOD W OR K I N G

iJncia

Yurchishin.

Video:

..J..

Craig Umanoff, Thomas Menard_

Bucblew,

RIZONAINEInc, � � � �lIf"1AWOODL :' �" NEW e'·800·412·6950 RTE NEW odgo,ft, Ogoo. �. $.UtI. Nw � . � (also .,., f' ,.1,Iffi'\ 111t . : � � .. lilt $35. ; j .9':� �� on, Az S5547 _____15___ CreatShaper RouterCuffers! Bits and_ �': � �r�:��:

ALL WOOOliNE ARIZONA BITS

L

L

S

24

DOING JOINING? WE'RE JOINING HEADQUA

3/S'

5 profiles Available: NEW Doubie-ROIIndover " NEW W " ROII

Dressed w eat-resistant, SUpel slick finish. ' Great ' No changing bits. No rev�rslng the plece�. 'Just raJse, cu!-thars

'

away!

afforadable router bit

router bit for up to material WL-l488

$39.

SET "V" PC.,'zo. 10' 318' to SIS 2

tho Shipe, WL-1 S80

In 2

-t $89.

for up to 1-1/4' materiat 112' shank WL-I430

1.5 HP motor

Cast iron table

G FlOORING

Rout.r WL-I488-1

Cast iron flywheels

r Shape' WL-15B4

:

Dynamically balanced

TAG Rout .. btt For 1/4' Tateriat WL-I488- 2111t

,,,,

Optional mobility kit

Router bit CORNER LOCK MITRES in 3 i

.• "

...,�. . '.«"•.V.

For

I, $24.

112' shank WL-1430-2

resaw capacity

' WL-I571

to 3/4is drawer jOint cutter) 1/4' shank WL-I430-1 $24.

WL-1420-2 (1/4' shank-up to

SIB"

Optional miter-gauge

WL-1420-1 (1/2'shank-1/2't03/4'

'

WL-1420

.

16,

./ 9" ./ ./ ./ ./ ./ ./ ./ ./ ./ in LAGU\IA TOOLS

FACE T" G tho .hape'

3/4' to I' WL-1572

GLUE JOINTS in 2 sizes. for up

at!!!

The Laguna Tools

FACE T" G

Don1 th,ow those 'shorts'

FINGER JOINER WL-1429lilt

Fo, � ft,

'

RS!

Best Prices. Best Selection. Top qualltyl ''V" Now an

"

mI



Stop getting by. Get real.

IS

' Same-day shipping!! hours - 7 days a week 'Or der

iust raise bij approx. to make the matching cut.

_ Cove Bead.

CUTTERS FEATURE,

ccepled 'AIIM _ ajorCredilCardsA nly S3,75 per order 'Shl pp ng 'Mosl Ilems In slack

P_O_ BOl 1530'Pa

o r

S

-EUROPEAN CARBIDE -ANTI-KICKBACK DESIGN -SUPER-SliCK

materiat to 3/4' to

Rip fence included

Tilting table Made

CUTTERS and BEARING SETS (to change depth of cut) Two-Flute Cutters 1/4' or 1/2' shank. Allen wrench incl.

In

Pt/u" If .�IV

(8(714)00) 234-1976 494-7006

These great sets are packaged in an attractive wooden box! Available in both 1/4' and 1/2' shank

,8

pc. Joint Making Set 2 Straight Bits, 6 Dovetails 6 pc. Roundov., Sat

, ""_";';"'_ 1 3/4' Bole or _-==:" - �/f:" �/�� 1/8'

� �� ::Hr��

1-1/4'Bore

3/16' 1/4'

5/16' 318' 1/2' ladius S' t S/l 6'

��'e:/5

Call nowvideo! for afree

, 5/32' k.rf wI 3bearings, cuts slot to f� all

biscuit sizes. Sample bag of biscuits incl. , Rabbeting Bit w�h 4 bearings for rabbets of 1/4', 5/16', 3/8' 1/2' depth 1/4- ker. Slot Cutter with 4 bearings for cutting slots of 1/4', 5/16', 3 1/2' depth



&

www.lagunatools.com

http://

2265 Laguna Canyon Road Laguna Beach,

'

CA

92651

1S &

SAWMILL Turns Timber Into

DREAMS AND WOODEN BOATS CRAFTED HERE.

Woodworker's

"HOT TANK"

SAFELY HEATS: Varnish, Shellac, Lacquer, Sealers. Stain, Wax, Glue, Contact Cement, Etc, ..

CASH!

HALF

CAN CUT DRYING TIME IN Perfect application in any weather Eliminate Blushing Moisture Problems Increases flow without thinning

&

NW School of Wooden Boatbuilding

Fromdegree one-week workshops totedninschool e-month. programs. Accredi 360/385·4948 www.olympus.netlwoodboatl 251 Otto Street, Port Townsend, WA 98368

Italy

1-800-942-4406,Dept. ext. 5820 Call NOW for FREE FACTS!

TIMBERKING, INC.

SB20

1431 N. TOPPING, KANSAS CITY, MO 64120

READER SERVICE NO. 199

READER SERVICE NO. 21

General 510"0" TaT-SQuare ble SawFence* w13hp, Mag Switch � �

P.OCi. Boxty, CA50295601 $24.$5.0905 AmadorSatinwood 365-7305 • VISA' Mastercard Expand possibilyour ities" creati , ve Only

Plus

S/H

READER SERVICE NO. 134

_

Make crafts, signs, cabinets, arches, trim, tables, joints and curves using a new Robotic shop tool - ShopBot!

_

Add the creative power of computers to your projects

_ _

Features a large foot by foot work area

2625 Beaver Avenue, Des Moines, IA 50310

1-800·835-5084

htlp:1I www.augusthome.com

Your Complete Store For: Power Tools, Hand Tools, Hardwoods, Finishes, Books, Hardware

81,799 NorthAmericanMade

100%

'NOTE: Table board ($85) and legs ($49/pair) optional

READ ER SERVICE NO. 16

MoreBandGeneral Saw lHMachinery P. . . 015' 012" 012"

o o o

(#490-1) ........... ...... $1,199 (#160-2) ...$1,349 Lathe (#260-VO)..........................S2,695 8" (#480-1). ................ .......... . $1,699 6' (#1180-1) 1 $ 899 15' Drill Press ( 1134-0 1) 799

LatHDhe lHP.. JoiJoinntteerr HP.. . . . . . . . . . .......$

4 8 CNCat $2495. 00

Affordable

Visit us at www.ShopBotTools.com Proven Performance - Call for the Facts!

Shop Bot Tools, IncRd,, _Du919·933·2993 h

5622 Turkey Farm

r a m NC 27705

READER SERVICE NO. 45

MAR C H /AP R I L 1998

11

�� 100's of Carbide [1fJJXf(f£[J l[A[JfJJB Winning Combination Ti p ped Router Bits andAccessories! Unique Woodworking ** **& * Edito The ADJUSTABLE ChOi:! CORNER CLAMP" • Adjustable, uniform clamping pressure • Forces a frame into a perfect square or • Almost NO capacity limitation • Holds any kind of frame in

MERLE

Performance

Value

Wood Magazine

12"

10"

Table Saw

Greatframes square. for wide cabinet type • Durable cast aluminum and steel construction • Even jointing force at corners.

ALL

Contact787-6747 us at (501) 945·9393 or on '1-800for more information tile ROJEK KPS 300.

'" Demonstrator Mark

51.

Starts With Us! n 1-800·542·9115

With over 6,000 of the finest woodworking tools in the world, Woodcraft can help you work more efficiently and skillfully tha ever. Call for your Free copy today.

Leger is one

of several turners on the Techniques Video (120 mins.) filmed at the 1 997 AAW Symposium in San Antonio; an

WCIDOCRAFT' Helping You Make Wood Work'M

overview of almost every piece in the show is on the Instant Gallery Video (60 mins.) with analysis discussion.

www.woodcraft.com 210 Wood County Industrial Park Dept. 98WW03T , WV 26102-1686 PO Box 1686,

&

READER SERVICE NO. 17

ANDERSON RANCH ARTS CENTER 1998W0 r k s h op s CIifomSume F'wtrl1le tnUeaJh Richard

Jo

M

M

The leader in vacuum lethnolll9Y for woodworl:i:. - .�" N . Topping Ave. Dept. DS58 Kansas City, Missouri READ ER SERVICE NO.

160

�E

ag VS �

BN200

2'

Broo Naier

133

F N 250A 2 1 12" 1 6g Finish $ 1 89

RORO Sander Sander Sander 334336 NEW!6"RO 89

Laminate Trmmer 146 OtIset Laminate Tnm 183

Router Table or Router Table only

1.Q

2 , Random Orbit S a nder $55

.

# 1 00 7m hp Router 1 06

S

161 179

9341

9862 1 2V T-style Drill Kit

330 Speed Bloc B N 1 2 5 Sander 1 1 /4" $ 6 1 Brad Nailer 48 $ 8 6 57

504

Sander

5' 5" RO Sander 6" RO Sander 5" R ander Kit 9 73666" R 8 aneler Kit

733697355 RO. � 9444 ProfileProfile aooeSander r KI 9444VS VS

188

KI wlllasllight

9863 1 2V Push handle Drill Kit

.

$ 1 84

OA250A 2 1 12" Angle Fi nish Nailer $ 2 43

160 163

NS100 1/4' aown Stapler 212 NS150 1/4' crown Framing

Ciullulkwl.s'WlW .. !15 g Com 190

1 09 131 135 144 148 1 09

-

'

�. ,

.

F1400 1 hI> F1540 1-1flhp COOlpressor F2400 2hp COmpresso r

pressor 293 315

9872 1 4V Drill Kit

w/2 batterie. $ 1 88

861 871

12v 14v

IIast1IIght IIashIig1t

only

onlY

�� .

194

aw

9314 Toimsaw w/case

.

9863F KI wlllasligh l t

4x24 Sander 217 3>

18 Volt contracto Combo Kit

$389

DW936K DW935K

JTAS-10X

10" Jet Saw

'

18 v crdls saw kit 249 14.4 cdls saw kit 239

DW621 2hp vs ping router 219 DW625 3hp vs plunge router 279 DW673Klaminate trimmer kit 189

3 HP w/50"

XACTA Fence

Motor Cover

$1399

DW321K VS Jigsaw

JPM-13 13" planr/moulder 799 JWTS-l OJFl 0" saw w/Jet fnc 599 JWBS-14CS 14"lhp wd bds 579 JJ-6CSX 6" long bed jointer 489 JWP-15HO 15" 3hp w plnr 1099 DC-650 1 hp 650cpm cllectr 219 DC-1 200 2hp1 200cfm cllectr 369

With Case

$164

..

' . ==

DWl05 1 2" cmpnd m i t r saw 349 DW364 7-1/4" saw wlbrake 159 DW6775K3-1/B"planer wlc e 1 64

DW682K

David While � $199 $219 ' " ". IIIliiI • $229 __ kt IInU'007.r_? Plate Jointer

Kit

kt kt kt

16g 2-1/2"fnsh nail 189 18g 2" finish nail kit 149 2518g 1 - 1 /4"finish nail 99 0018g 1/4"crown stplr 99 50 18ga 1-II2"finish stplr169 2 - 3-1/2" clip hd nailer289 2 - 3-1/2" full hd nailer289 coil roof nailer 299 2 hp oil free comp 329

Bandsaw

$799*

"-___-'--___---'

28-275 14"3/4hp op sl bnds 549" 1 7-9001 6-1/2" floor drill prss 399 23-710 sharpening center 169 3 hp hd 2 spd shapr1349 36-220 10" cmpnd mitre saw 209

o

•.

:� , : $1149*

22

75Y

15

Planer

. .

f4!II $175:a� �

Belt

,

der

LP6-20 20X Sight

Level Package LP6-20XL

,

sight level pkg. 279

ML200 visible beam laser 899 ALTP6-9001 8 auto Ivl trnst pk529 LT8-300 26 x transit 499 LT8300P 26 x opt. transit 599

';1

DW421 K 5"h&1 ran sndr wlcs 74 DW423K5"vs rndm sander w/cs94 DW443 6" RA H&L rdm sndr 144 DW431 3"x21"vs ben sander 189

DW995K 18 Volt 1/2"

VSR Drill Kit

DW991 K-22 1 4.4v3/8"dv/dr k 209 KS-214.4v drili/saw 349 KC-214.4 v dr/recip kit379 UV'���'K�-2 1 8v dr/recip kit 399 1 8v hm dr/recp k419

tool triggered vacuum 269

New plate joiner 214 plate jointer wlcs & fnc 139 3x24 sander with bag 214 4x24 sander with bag 229 3x24 vs belt sander 229 4x24 vs belt sander 239 1 2v 3/8" dr kit w/2 bat 159 1 4.4v drill kit w/2 bat. 184 7-1/4"15 amp saw wlcs 129 LH 7-114" saw wlbrk 144

r�1'i�..�..��.... "...�...�� 1 $199 693PK

1 - 1/2 HP

Router Kit

1 304 Brute breaker 1 1 94VSRK1/2" hmr drill wlcs 159

�;, �:

22-540 12" port nl.,,,&I:niv,,. osc spindle sandr 194 31 -780 10" sliding compo 499 36-250 36-235 1 2" cmpnd miter saw 309 36-210 10" cmpd mtr saw 219 1 1 -990 1 2" bench drill press 189 46-700 1 2" vs wood lathe 469 routerlshaper 299 43-505 1 1 -090radial drill press w/std 309 1 4-650 mortising machine 249 6" vs bench jointer 259 "Price after mail in rebate

16

Plunge Router

$189

7499 New cut-out tool 97549 top handle vs jigsaw 7800 drywall sander 693 1 -1/2 hp plunge router 6931 router base

Turbo Vacuum

$489

7" vs 0-1750 polisher 179 To Order or tor Technical Support Call TOLL-FREE

Rebates

3-31-98

1l �® u Q� � �® G ® �;;; �..n .. FWW '129

Mln:h/Ajlril

Box 14040

E

, Microfine

comp saw saw wlct bl, cs,fn139 3/8" keyless angle drill 179 3/8" close quarter drill 149 5amp hd scrwshlr set 139

FAX UR 1 -800-343-4205

0 Grand Forks, ND 0 58208-4040

/WWW••

Visit Our Wsb Sits at hnp:/

•• FUll LINE DISTRIBUTOR

. toolcribonhenorth_com

FREE FREIGHT IN

48

.�pricc��:�� ��: .�:g:r �::�=� . and st.... lim"'":�:�� '0 stock on hind:is.

CONTIGUOUS USA

1 _. .] "

1 276DVS4x24 vs belt sander 219 1 275DVS 3x24vs sndr wlbg 209 1 274DVS 3x21 vs sndr wlbag 169 1604 1-3/4 hp router 144

69 144 339 1 84 84

.. ,

5" H&L vs san er 3727DVS 6" H&L vs sander B391 5 10" slide compnd saw 1 609KX laminate trimmer kit B4050 in-line jigsaw 3296K 3-1/4" planer kit

139 144 549 229 99 179

SN325+ 6d - 12d nailer 359 SFN-l Plus 1 "-2" finish nailer 319 SN65 full hd stick nailer 399

kt

SLP-20 5/8"-1 -5/8" brd nal 269 SLS20 finish staplr wlcs 259 SKS 1/4" crown finish 279

O F THE N O RTH

•• FACTORY AUTHORIZEO SERVICE .0 ERRORS AND PRICES SUBJECT TO CHANGE o.

READ ER SERVICE NO. 1 16

Freet Catalog The Highest quali y woodworking tOols and supplies ftOm

The Tool Garrett Catalog.Wade ·Hand Tools ·Power Tool Jigs ·Multico Mortisers ·Inca Machines ·Finishing Supplies ·Hardware ·And much more . . .

Qu ickly sharpen router bits and shapers on

For a Free Catalog

DMT Diamond Whetstones™ and:

call Toll Free or

• ••

write to: Garrett Wade Co. 161 6th. Avenue

NY, NY 800-221-2942 800-566-9525 -fax 1 00 1 3

Elimi nate Grinding Service Cost and Excessive Carbide Removal Extend Tool Life 5-7 Times E njoy clean cuts - no burn marks!

A shop with j u st 1 0 router bits can save

FrotTI Garrett Wade READ ER SERVICE NO.

$ 1 ,600! For detailed i nformation, circle the reader service n u m ber.

rt'L!J\.. �7e.J\I'\XJ

Diamond Machin ing Technology, Inc. Marlborough, MA 1 -800-666- 4DMT

READER SERVICE NO.

18;

Enjoy the benefits of HVLP with a SUPER System!

Our SUPER model offers you the most powerful 3-stage turbine motor made by Ametek·Lamb (Ohio).

"Quality o( atomization rated

0...

9.8 out

o( I This system includes an excel­ lent three-stage turbine ... the gun atom­

Only a thorough moisture check assures problem-free woodworking. Ugnomat's pinmoisture testers can accurately measure surface and core moisture. Ideal for veneer, heavy timbers and even curved plywood.

type

Request our free brochure and the leaflet: "Moisture Problems, Helpful Hints and how to Choose the Right Moisture Meter.'

izes beautifully and has a (ull range o( (eatures:' - American Woodworker MagaZine



Also ask about pin-less meters

High •transfer encycontrol spray Soft, easyeffi•ctoiCompact and portable

65 Martin Ross Ave, #5, Toronto, Ontario, Canada M3J 2L6 1 -800-650-0930

105

00i.22 USA �

8 7-2105. Lignomat

57�957 Ltd•

PO 30145, Portland, OR

Fax: (4 1 6) 663-6238

READ ER SERVICE NO. 93

Frankli n NJE. Hardware Tou FREE 800-662-0004 °i!� 1 49 � EOUR CATALOl;UE UNE:

1278DVSK COMPACT BELT SANDER KIT OWS

. 1587AVSK-50 50th Aniversary Jig Saw Krt ON

BR www.franklinace.com READ ER SERVICE NO. 108

88

F I N E WOODWORKING

This victorian inspired style swing is solid, comfortable, spacious and glides effortlessly.

KIT PLANS PATERN 2SWING x 6 7150 L. 81 axles 8· x 1· x 24· . \!!: '. Vixwres for bencilS fA.::. � ECONOMY CaTON CANOPY PLANSantiandKITPACKAGE PAIERN Wmer 2 BLUE or GREEN. 15 a".!

4 alurmmum wheels Dla. 3/4· Dia. 41-3/4· alumi'lium rockers

and sun proof with snaps. Choose from flowered prinrs.

f"'�

.

7he 7J1fleren ce

2

rom a distance, two objects may look alike, but close-up the details give them

away. It's the same with business insurance. That's why CNA Commercial

Insurance starts by learning the woodworking industry inside and out. Then we

design a program all the way down to the finest details, so it exactly suits your unique needs. Our Specialty Wood Products Program (SWPP) is a perfect example of our attention to detail. Endorsed by the Architectural Woodwork Institute, it covers you at your shop, and when you install the finished product on your customer 's premises. It covers your tools, equipment and stored material, as well as your work in progress. In other words, it's a business insurance program designed specifically for woodworkers by woodworkers. To learn all the details about SWPp, contact your local CNA agent or call 1 -800-CNA-6241 . Or see us on the web at http: / /

www

Arch itectu ral Woodwork I nstitute

.cna.com

C'MA INSURANCE COMMERCIAL

This program is underwritten by one or more of the CNA property·casually companies. CNA is a registered service mark of CNA Financial Corporation. This advertisement is not a contract. All coverages not available in all states. Only the policy can provide the actual description of services, terms, conditions and exclusions.

READ ER SERVICE NO. 98 M A RCH/A P RI L 1998

89

WOODWORKER'S MART THETOOL ST. JAMES CO. BAY Map ng 8/4 $3.25 Ft. 800-968-0074 � I A R D W O ART O D HS 800-968-0094 Q U ALITY Birdseye Thousands of board feet . All Thicknesses Many unusual Species in stock utility birdseye 8d. Tel

Fax

READER SERVICE NO. 138

Heavy Duty Industrial DUST & UP, SINCOLLECTORS GLE & THREE PHASE, I HP

SUB-MICRON FILTERS, H.E. RMA MOTORS CALL KRAEMER 75 Rd., TOOL & MFG. 5A4 FOR MORE INFO TION 1 - 800 - 443 - 6443 OR PHONE: FAX: 1 - 905 - 458 - 0688 BRAMPTON, ONT., L6T

Devon

READ ER SERVICE NO.

186

• · 75 •

exotic burl wood wood up o 4' X 12'

Specializing in and veneer Flexible paper·backed veneer species in stock . Sheet sizes t CALL FOR FREE SAMPLE!!

(800) 426-6018 (248) 542-9979

3642 W. 1 1



MILE. BERKLEY. MI 48072

READER SERVICE NO.

660

ALCOHOL-BASED DYES

Repair Set of 3 primaries plus block lets you mix all colors. Item 9408. 4 x 25 grams $29.95 order

Kremer Pigments Inc. 228 Elizabeth Street · New York NY 1 00 1 2

(2 1 2) 2 1 9 2394

39

READER SERVICE NO.

VAC U U M P R E S S I N G

The EASIEST and BEST way to veneer

• Vacuum bags • Vacuum pumps • Venturi generators • Vacuum clamps

45& 55& 122E Az 800-574-2589 85201, (602)-835-1767 Good Hope Hardwoods. -Personal ServiceInc. Ti.ger J.VIaple Highly Oak Plank Fooring (610) 2741627 PA884219350 Fine Lumber

4/4 - 1 6/4 RWL & Matched Sets Figured Cherry

Figured C laro Walnut

Quarter Sawn White

Plain Cherry and Walnut

New Lolldoll Road

Lalldellberg,

READ ER SERVICE NO

MERCURY VACUUM PRESSES Box 2232. Fort Bragg. CA 95437

Fax

READ ER SERVICE NO.

669

BRUMCO N.E. 800 N 273 0037 TRUE HAND-FORGED CHISELS, ADZES, SCORPS, SLICKS AND MORE... "These chi s el s ar e a t r e at t o l o ok at , a pl e asur but using them is theChrisultimate woodworking expere to iholence.d, " Contributing Editor. Fine Woodworking . . " BARR SPECIALTY TOOLS For catalog phone or An Education in Craftsmamhip • CARPENTRY • PRESERVATION CARPENTRY • CABINET & FURNITURE MAKING • PIANO TECHNOLOGY • VIOLIN MAKING & RESTORATION NOR.TH· BENNETSTREETSCHCDL Boston,

% 12/4 Turning Squares Quartersawn White Oak 800-758-0950 p.o. Box 582, Buffalo, NY 14207

http://w\\w.blueoxhardwoods_com

Becksvoort,

fax 1-800-235-4452

in:

Financial aid for qualified 5tudents. Accredited member ACCSCT. ShoTt workshops also offered .

39 North Bennet Street, Box A,

WORLD'S FINEST VENEERS (716) 655'{)206

Jor the Craftsman and Woodworker

From the Glacial Forests of Mich igan 's Upper Peninsula

189 49963-0189

Box South Range Michigan

285-TREE 487·6400 Fax: (906) 487-6415

Toll Free: ( 800 ) Phone: (906)



htt p : / / _northernhardwoods.com E-mail: [email protected]

www

READ ER SERVICE NO. 135

90

FI E WOODWORKI

G

MA 02 1 1 3 (617) 227·0155

READER SERVICE NO. 55

READ ER SERVICE NO. 652

Curly, BI RD SEYE, Flam e

P.O.

O. 3

READ ER SERVICE

For careers

Cherry, maple, curly, bird's·eye, walnut, oak, poplar. to

I.J C...

• H I G H E S T Q UA L I T Y "TA B L E T O P " RESINS • WH O L ESA L E PRICING -..

� A Mead Company

44

HI...theGH"amazing" GLDSSfinishEPDXY _--:JL

1-800-995-4506 707-964-7606 Call for a catalog

� Northern Hardwoods

Main St. Mesa

READ ER SERVICE NO. 58

----... ---_.... Cal#l Ie . 1 -800-995-5501

Norris Style Planes Finished or Castings Lutherie Planes Parts Sauares Bevels

(716) 655-3446 .1 1 753 �JTreewoRoad od EastW�Dgi Aurora.�:;;::'':;:. ::' Makes •Our Fax:

+--FAX 800·423·0542

__ U5&CANADA JAMESTOWN DISTRIBUTORS PO BOX )48, JAMESTO . RJ 02835 FREE CATALOG WN

READ ER SERVICE NO.

70

.

.

Amenca's PremIer Sou rce of Hardwood Veneers and Exoti c Lumber

�NYJ. 14052

READ ER SERVICE NO.

Big

49

WOODWORKER·S MART BARDO'" flEX SHAPABLE SANDING WHEElS We manufacture easy to shape sanding wheels far all types of profile sanding

ANDPANEL PANELSAWS ROUTERS • Quick mange from (ross-(ul 10 rip • FuRy assembled and al" 1gII8II • Slandard illdustrial-duty saw molar • One-person operalion • Easy 10 use, quick selup

From removing knife marks to defuzzing to sanding in between coats, Bardo Abrasives will supply you with the right wheel to do the best job for the least money !

.

35 Saf e ty Speed Cut Mf g . Co 13460 Highway 65, Anoka, 55304 1 .800.599. 1647 1 .612.755.6080 WWoN. panelsaw.

Bllildi"g professiotlal pmlf�1 saws jor over

years

com

."Quality,

READ ER SERVICE

READ ER SERVICE NO. 1 4 1

Inc . .

MN

FAX

Bardo Abrasives 1666 Summerfield Street Ridgewood. NY 11385 718456-6400 Fax 718-366-2104

O. 157

Classic Cabinet Hardware Value & Same Day Shipping Premier Sourcefor CabinetMakers & Restorers

BUY MANUFACTIJRER DIRECT & & widths Standard & custom patterns AND 800-962-5529 207-829-3192 Hardwood Flooring

Moldings

3 1/4" Ash Flooring $ 1.75-$ 3 . 20/sf

FAT

Y'S, INC., North Yarmouth Me. ph ,

fax

READ ER SERVICE

O. 163

FACTORY DIRECT

Industrial T-Slot

� Woaf�c,. � CARDS MICRO,VENEEROF'fEOlNOLOGY P.O. Box 310, Belmont, MI 49306 FAX (616) 887-791 0

1-800-284-9896 Real Wood Business Cards

76 $4.00 I l 0THEfromCIASKERRCLEROUTERSOLUTION POPAOO Box 256, N llAoo�; fW11, Falls,;lMDi�21156 Choose from 25 different species of 2 ply veneer cards.

Page Catalog

READ ER SERVICE NO. 136

READER SERVICE

NO.

54

JIGS

READ ER SERVICE NO. 803

Fast Setup Fits All Routers; Keep Base Plate On Repeatable Accuracy; Fine Adjustments Flexible To Unlimited Radius Phone FAX 561-743-0302

2" 5617 43706 8736;

FL

33477

Mainsail, Jupiter, e-mail: [email protected]

EADER SERVICE

R

0. 63

The Fine GoldLeaf People'

• Genuine, Composition and Variegated • Sheets and Rolls • Brushes, Supplies and Tools • Technical Literatllre and Videos

READ ER SERVICE NO. 145

SILENT MINIBARS b) BAR-MAID"

In

NEW MItoDeSitheggnederatorsTradeNandI Refri

with the best In the buslnessll 3Tel: 800·283·5323 Work

Cross Street, Suffern, NY 1 0901

Canadian Affiliate TeUFax: 41 6-787-7331

Engineered lor FURNITURE APPLICATIONS

"Dustless"

"WE T/DRY" & Drywall Vacuum Haudle s The Toughest

Dust!

CALL TOLL FREE 1 -800-227 -6243

F U R N ITU RE KITS - COM PON ENTS OUf Heirloom-Quality kits are produced from the finest grade 100% SOLID Maple, Oak, Cherry. and Mahogany. Many varieties of tables. desks, computer hutches and more are available, and there's even a design-your-own-kit program.

DOWELS - PLUGS - PEGS Largest

MANUFACTURER DI RECT &

finest selection Oak, Walnut, Hickory,

Maple, Cherry, Mahogany, Teak, even Treated Dowels. Shaker pegs, spindles, plugs

& toy parts.

,&Ji'

Quantity discounts ' Longer lengths available

��:;n�;:i�8�:; � MIDWEST DOWEL WORKS

4631 Hutchinson Road 45248

Catalog on requests

READ ER SERVICE NO. 123

READER SERVICE NO.

162

North America's Lar•gDialsest Selecti• onFurniture ofClock Kits •• Parts • • Colonial Tunes Qock Company 564 \%er 51. N., ni 2, Waterloo, Ontario, Canada 2L sa; •• Em�I : • Fax: • Send or caUfor yourfree JZpage catalogwt. Clock Movemen� Hard-to-make

Kit

Plans

Unique Items

U t Phone: (519) 884-2511 (519) 884-2512 colonial@inforamp,net Visit our website: www.coIonialtimes.com

READ ER SERVICE NO. 706

\Ve

also offer many separate component parts such as legs to use on your own projects. Delivery is fast and satis­ faction is guaranteed, Call or FAX today FREE LITERATURE

((8804)04) 847·847-88984489

- FAX

HICKORY FRAME CORPORATION P.O. BOX Lynchburg. VA

1158524506-t585

READER SERVICE NO. 56 M A R C H /A P R I L 1 9 9 8

91

WOODWORKER'S MART Il

J OO RKIN

GENERAL W

DWO

G

EQUIPMENT

QUALITY AND PERFORMANCE FEATURES REQUIRED FOR SERIOUS WOODWORKJNG MADE iN CANADA,

WITH WORKMANSHIP AND PERFORMANCE GUARANTEED.

special pricing GENERAL EQUIPMENTWOODWORKING CATALOGUE Call: ASHMAN TECHNICAL LTD. To order your own copy of

the

71rHExclusiChoice of �Horation./luthorities· w:

Lia;nse01deror� . B u t tenri l k Pai n t CobJ rs �.

CAll OR WRITE FOR CoLOUR CARDS AND OESCRIM1VE UTERAlllRE.

Fifth P.O. Box 1030. Fort Washington, PA 19034 ' (610) 654-1770' FAX: (610) 654-1976 generation paintmakers . . . since 1 8 1 6

Wrile or

35 1 Nash Rd. N. Hamilton, Ontario, CA

Phone 905-560-2400 · FAX: 905-560-2404

READ ER SERVICE

email; [email protected]

READ ER SERVICE

N7475 Miners Castle Rd. , Munisin , M1 49862 READ ER SERVICE

1 -800-668-5721

NO. 3;

FREE IN FORMATION

Norwood Sawmills 9 0 C u rtwright Dr. , U n i t 3 A m herst, N . Y . 1 42 2 1

Highly Figured Turning Blanks, Burl, Lumber • Claro Walnut • Pacific Maple · CA Bay Laurel • Redwood Burl • Black Acacia • Red Eucalyptus � Monthly Specials check us out Call For Our Free Brochure PETER LANG COMPANY (707) 579-1 34 1 FAX: 579-8777 1-800-616-BOWL(707)(2695)

1-800-661-7746 READ ER SERVICE NO. 1;

CATALOG for.•. WOODTURNERS Call Toll Fre....

PH:

414 KD select & better Cherry 52.60 bl 414 KD seJect & better Walnut 52.99 bl

WWW.VIRUTEX-TNT.COM BLADES FOR HARDWOOD

ADJUSTABLE CUT DEPTH

& 11,100

RATE STRONG 1 050 W

STURDY

RPM

"The Woodturnera'8ouree"

1.(800).683.8876

READ ER SERVICE NO. 4

NmJ-SC;RATCH SURFACE

NO. 37

SAWMILL $3795.

ADA L8H 7P4





Fax)

(Phone

NO. 87

WESTERN HARDWOODS

IVYIIJ",'"""'"'"'''

WINTERWOODS

TIGER & BIRDSEYE MAPLE TOP QUALITY GUARANTEED - No Minim um Order � & 1':Kil:1n'1.Dried Lumber 906-387-4082

READER SERVICE NO. 103

DUST BOY, I NC.' Portable • 1 & 2 HP Dust Collectors • • • • •

Cast Aluminum Blowers Efficiency Extremely Quiet American Made 5 Year Warranty

High

Visit us at our web site http:/ .dustboy.com

/www

DUST BOY, INC.

Packard Woodworks, PO Box 718, Tryon, NC 28782

Fax·H704) 859·5551 E-MaU,_PACKARDWW@AOLCOM NO.

READER SERVICE

Hook & Loo Discs p

Supergrit®



8 Hole 5 or 8 Hole

$12.00/50

6"

6 or 8 Hole

$17.50/50

x 42 3 x 21

$.75

4 x 24

$LlO

$.85

4 x 36

$ 1 .40

3 x 24

S.9O

6 x 48

S3.50

4 x21

$ 1 .00

6 x 89

$6.50

ABRASIVE 3-,4··,4 IJr.ROLLS Wide··X" & · r CLOTH RED HILL CORP. ETTY 6··

Sandpaper

5"

4 1 12"

BELTS · A.O. ea RESIN J

61

S 12.50/50

SHEETS 9"

x I I"

60D, 80D

S231100

1 80A, 220A

$ 1 91 1 00 1

80. 120, 150, 180

.supergrit.com

www

G

(800) 822-4003

READ ER SERVICE NO.

205 So. Walnut SI. Arcanum, 45304

OH

(937) 692-8838

12

FOAM SANDING PADS $ 5 4 Grits FREE CATALoe & Ciose-aul sheets

P.O. BOX 4234

SBURG, PA 17325

A.O.

$ 1 4/50

1 2OC,1 5OC

73

Kelly Tool Works

Fax (937) 692-8266

800-232·3878

READ ER SERVICE NO. ;9

No. 2 shoulder plane $160 Coli or wriP.Ote. Box (or partICulars regarding these and our other 1813, Kernville, CA 93238 (760) 376-4804 toofs

..: n m p a n v READ ER SERVICE

WEST

SVS"T"'EJM BOATBUI andLDERS so wiSWEAR l you. BY IT, ®

Strong. waterproof WEST SYSTEM" Brand epoxy is more than a 2-part adhesive. It's a complete system of resin. hardeners. fillers and additives from which you can easily create the perfect bonding, coating and sealing agents for your wood or composite project. For a free copy bf the 3 3-page WEST SYSTEM" Technical Manual Product Guide. write:

&

Gougeon Brothers. Inc. Dept. 44. Box 908 Bay City. MI 48707 5 1 7-684-7286

P.O.

READ ER SERVICE

92

NO. 23

F I N E WOO DWO R K I N G

READ ER SERVICE NO. 190

&

Fine German Japanese Hand Tools for The Discerning Woodworker

NO. 755

Please Can for Catalog!

a

1.800.454.

Free

TOOL

J.. DjMU TAm �r.\�!\�� �r� �r:� �� L t o ry, se. preservat i o n. � Jr 0H � .� 1 V V READ ER SERVICE NO.

8;

and

U

R

N A L

Auchon of hundreds of hard to find hand tools in every issue. Tool sales twice a year.

Fine Tool Journal ownaFic,kettMERd., http:/ www.wowpages.comlftj/ VISAIM Dept. FWW97

P

27

I

04069

(800) 248·8114

Subscription: $27.00 one year or $50.00 for 2 yrs, Canada, $33.00 or $62.00US Sample $5.00 C

READ ER SERVICE

O. 194

tJi11tt> SHorn PACKAGES ....36"-mShorts· Cherry $6825bf

This nearly clear lumber is a popular choice for shops producing smoll projects on o limited budget.

HardRed·ttt§ MaplOak e$58$68 FreeEB

800 292-5937

ALSO AVAlWU IN 200 .. 400 8f P1tGS I36" ShorS ISts ASpecLlifMicomD TI M TODAY! tiotwons: E OFFER SO'25 CALL h .• N us on the webLUMBER @ http0://www .theworkbench.com L.L.VisitJOHNSON CHARLOnE MICHIGAN '6-8% moisture (onlenl

'3�&W, 12"·36�l .Surfo(ed

bd

sides to 3Wond ripped one edge

per pockage·

Pkgs are lB"X36M

perfect for UPS shipment. �me of these pockages moy have less than 25 bd h to meel the 70 pound maximum UPS shipping limil. l.l. Johnson lumber 563 Cochran Charlone MI 48813 or Fax us 0151 7·543·7180.

READ ER SERVICE

NO. 34

WOODWORKER' S MART OLD GROWTH Quarte rs a wn White & Red Oak Wide Quartersawn Precision sawn figured lumber &andCurl bookmaty Sycamore ched flitches 61 0-775-0400

R0#3, 6ox3268 Mohrton, PA 1954()'9339 \ISA I IIR!Cad

Quartz C lock Making Suppl ies Free 42 page catalog of Quartz Clock Movements, Fit-ups, Cloc: