GSM TELEPHONE SGH-D520
GSM TELEPHONE
CONTENTS 1. Safety Precautions 2. Specification 3. Product Function 4. Array course control 5. Exploded View and Parts list 6. MAIN Electrical Parts List 7. Block Diagrams 8. PCB Diagrams 9. Flow Chart of Troubleshooting 10. Reference data 11. Exploded and assembling View
This Service Manual is a property of Samsung Electronics Co.,Ltd. Any unauthorized use of Manual can be punished under applicable International and/or domestic law.
ⓒ Samsung Electronics Co.,Ltd. Code No.: GH68-10734A 2006. 04. Rev.1.0
목 차 1. Safety Precautions 1-1. Repair Precaution ...........................................................................1-1 1-2. ESD(Electrostatically Sensitive Devices) Precaution ...........................1-2 2. Specification 2-1. GSM General Specification ..............................................................2-1 2-2. GSM TX power Level ......................................................................2-2 3. Product Function 4. Array course control 4-1. Downloading Binary Files .............................................................4-2 4-2. Pre-requsite for Downloading .......................................................4-2 4-3. S/W Downloader Program ...........................................................4-3 5. Exploded View and Parts list 5-1. Cellular phone Exploded View ......................................................5-1 5-2. Cellular phone Parts list ..............................................................5-2 6. MAIN Electrical Parts List 7. Block Diagrams 8. PCB Diagrams 9. Flow Chart of Troubleshooting 9-1. Baseband ..................................................................................9-1 9-1-1. Power ON .............................................................................9-1 9-1-2. Initial ...................................................................................9-4 9-1-3. SIM Part ...............................................................................9-6 9-1-4. Microphone Part ....................................................................9-7 9-1-5. Speaker Part_1(MP3, SPEAKER PHONE) ...................................9-8 9-1-6. Speaker Part_2(RECEIVER) ...................................................9-10 9-1-7. Charging Part ......................................................................9-11
목 차 9-2. RF ..........................................................................................9-13 9-2-1. EGSM RX ............................................................................9-13 9-2-2. DCS RX ..............................................................................9-15 9-2-3. PCS RX ...............................................................................9-16 9-2-4. EGSM TX ............................................................................9-17 9-2-5. DCS TX ..............................................................................9-18 9-2-6. PCS TX ...............................................................................9-19
10. Reference data 11. Exploded and assembling View 11-1. Cellular phone Exploded View ...................................................11-1 11-2. Cellular phone assembling ........................................................11-2 11-3. Slide FPCB KIT assembling .....................................................11-29
1. Safety Precautions 1-1. Repair Precaution ● Repair in Shield Box, during detailed tuning. Take specially care of tuning or test, because specipicty of cellular phone is sensitive for surrounding interference(RF noise). ● Be careful to use a kind of magnetic object or tool, because performance of parts is damaged by the influence of manetic force. ● Surely use a standard screwdriver when you disassemble this product, otherwise screw will be worn away. ● Use a thicken twisted wire when you measure level. A thicken twisted wire has low resistance, therefore error of measurement is few. ● Repair after separate Test Pack and Set because for short danger (for example an overcurrent and furious flames of parts etc) when you repair board in condition of connecting Test Pack and tuning on. ● Take specially care of soldering, because Land of PCB is small and weak in heat. ● Surely tune on/off while using AC power plug, because a repair of battery charger is dangerous when tuning ON/OFF PBA and Connector after disassembing charger. ● Don't use as you pleases after change other material than replacement registered on SEC System. Otherwise engineer in charge isn't charged with problem that you don't keep this rules.
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Safety Precautions
1-2. ESD(Electrostatically Sensitive Devices)
Precaution
Several semiconductor may be damaged easilly by static electricity. Such parts are called by ESD(Electrostatically Sensitive Devices), for example IC,BGA chip etc. Read Precaution below. You can prevent from ESD damage by static electricity. ● Remove static electricity remained your body before you touch semiconductor or parts with semiconductor. There are ways that you touch an earthed place or wear static electricity prevention string on wrist. ● Use earthed soldering steel when you connect or disconnect ESD. ● Use soldering removing tool to break static electricity. , otherwise ESD will be damaged by static electricity. ● Don't unpack until you set up ESD on product. Because most of ESD are packed by box and aluminum plate to have conductive power,they are prevented from static electricity. ● You must maintain electric contact between ESD and place due to be set up until ESD is connected completely to the proper place or a circuit board.
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2. Specification 2-1. GSM General Specification E- GSM
DCS1800
P C S 19 00
Freq. Ban d [M Hz ] Upl in k/Downl in k
88 0~9 15 92 5~9 60
1 71 0~ 1 78 5 1 80 5~ 1 88 0
1 85 0~ 1 91 0 1 93 0~ 1 99 0
A RF C N ra n g e
97 5~ 10 23 0~12 4
51 2~8 85
51 2~8 10
Tx/R x sp aci ng
45 MHz
95 MHz
80 MHz
27 0. 83 3 K b ps 3.692 us
27 0. 83 3 K b ps 3.692 us
27 0. 83 3 K b ps 3.692 us
Ti me S lot P eri od /F rame Peri od
576.9 us 4. 61 5 ms
576.9 us 4. 61 5 ms
576.9 us 4. 61 5 ms
M od ul a ti on
G P RS
0. 3 GM SK
0. 3 G M SK
0. 3 GM SK
MS P ow er
GP RS
3 3 d Bm~5 d Bm
3 0 d Bm~0 d Bm
3 0 d Bm~0 d Bm
Power Level
GP RS
5~1 9( cl as s4 )
0~15(class1)
0~15(class1)
Sensitivity
-102 d Bm
-100 dBm
-102 d Bm
TDM A Mu x
8
8
8
Cell Radiu s
35 K m
2 Km
2 Km
Operating Temperature
-20 ℃ ~ 45 ℃
-20 ℃ ~ 45 ℃
-20 ℃ ~ 45 ℃
Supply Voltage
3.7 V
3.7 V
3.7 V
M od . B i t rate/ Bi t P eri od
GPRS
Size and Weight
Dimention : 97(H) × 52(W) × 14.9(D) mm Weight
: 96 g (with standard battery)
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Specification
2-2. GSM TX Power Level
TX Power control level
E-GSM
TX Power control level
DCS1800
TX Power control level
PCS1900
5
33±2 dBm
0
30±3 dBm
0
30±3 dBm
6
31±2 dBm
1
28±3 dBm
1
28±3 dBm
7
29±2 dBm
2
26±3 dBm
2
26±3 dBm
8
27±2 dBm
3
24±3 dBm
3
24±3 dBm
9
25±2 dBm
4
22±3 dBm
4
22±3 dBm
10
23±2 dBm
5
20±3 dBm
5
20±3 dBm
11
21±2 dBm
6
18±3 dBm
6
18±3 dBm
12
19±2 dBm
7
16±3 dBm
7
16±3 dBm
13
17±2 dBm
8
14±3 dBm
8
14±3 dBm
14
15±2 dBm
9
12±4 dBm
9
12±4 dBm
15
13±2 dBm
10
10±4 dBm
10
10±4 dBm
16
11±2 dBm
11
8±4 dBm
11
8±4 dBm
17
9±2d Bm
12
6±4 dBm
12
6±4 dBm
18
7±2d Bm
13
4±4 dBm
13
4±4 dBm
19
5±2d Bm
14
2±5 dBm
14
2±5 dBm
15
0±5 dBm
15
0±5 dBm
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3. Product Function 3-1. Main Function -Camera and camcorder -Image editor -File viewer -Bluetooth -Get personal with photo caller ID -Name card -Multimedia Message Service (MMS) -Email -Web browser -Java -Voice recorder
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4. Array course control
Test Jig (GH80-03307A)
Test Cable (GH39-00127A)
RF Test Cable (GH39-00283A) 4-1
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Array course control
Software Downloading 4-1. Downloading Binary Files • Two binary files for downloading D520. – D520XXYY.s3 : Main source code binary. – D520XXYY.cts : Default Contents binary.
4-2. Pre-requsite for Downloading • Downloader Program(OptiFlash.exe) • D520 Mobile Phone • Data Cable • Binary files • CTS files
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1. Array course control
4-3. S/W Downloader Program 1. Load the binary download program by executing the “OptiFlash.exe”
2. Select the “Options” -> “Settings” -> “Generic” -> “Specify hardware platform”. Choose hardware platform for the downloader file setting. Set the everything else as the default values which are shown below
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Array course control
3. Select the COM port when the download cable is connected
Up to 64 ports are supported. Additionally you can select the maximum transfer speed OptiFlash will use to communicate with the phone. However, OptiFlash will use a slower speed if either the PC’s or the phone’s serial hardware is incapable of handling the selected speed
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Array course control
4. Select the“Flash&Verify” -> “Browse” Set the directory path and choose the latest s/w binary, for example “D520XXYY.s3”, for the downloader binary setting.
In case of D520 the reserved regions are not a necessity. (It is defined in platform.def file)
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Array course control
5. Select the“Default Contents” -> “Browse” Set the directory path and choose the CTS file, for example “D520XXYY.cts”, for the downloader binary setting.
Function of Flash option S-Record only : download binary only S-Record with Contens : download binary with default contents Contents only : download default contents
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Array course control
6. Click “OK” button then press “Flash”. (Before pressing ‘Flash’ button, push the button ‘*’and ‘END’ at the same time. Then press ‘Flash’.) Downloader will upload the binary file as below for the downloading.
7. When downloading is finished successfully, there is a “All is well” message. 8. After finishing downloading, Certain memory resets should be done to guarantee the normal performance.
9. Confirm the downloaded version name and etc. : *#5002*8376263# Full Reset : *2767*3855#
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5 . E x p lo d e d V ie w a n d P a r ts L is t 5 - 1 . C e llu la r p h o n e E x p lo d e d V ie w
QFU01
QFR04
QKP01
QMI03 QCA01
QME01
QSP01 QKP02
QFR01
QCK01
QLC01 QMO01 QCR32 QVO01
QCR47 QME02
QCA02 QCR32
QPC01
QHI01 QVK01 QFL02 QCR05
QFL01
QMP01 QAN02 QSH01 QRE01 QCA05
QIF01 QBA01 QRF01
QBA00
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QCR12
Main Electrical Parts List
5 - 2 . C e llu la r p h o n e P a r ts lis t Design LOC Discription QAN02
QBA00 QBA01
SEC CODE IN TEN NA-SGHD520
G H42-00740A
ASSY-CO VER-BATT
G H98-00721B
INNER BATTERY PACK-800M AH,BLK,
G H43-01850A
QCA01
UN IT-CAM ERA
G H59-02860A
QCA02
UNIT-CAMERA KEY
G H59-02799A
QCA05
MEC-SUB FLASH DECO
G H75-08862A
QCK01
MEC-CAM KEY
G H75-08866A
QCR05
SCREW -M ACHIN E
6001-001478
QCR05
SCREW -M ACHIN E
6001-001478
QCR12
SCREW -M ACHIN E
6001-001530
QCR32
SCREW -M ACHIN E
6001-001700
Q FR01
MEC-SUA FRONT COVER
G H75-08863B
Q FR04
PMO -FRONT CO VER BUSH
G H72-27856A
QKP01
MEC-KEYPAD M AIN
G H75-08864B
QKP02
M EC-KEYPAD SUB
G H75-08861B
QLC01
ELA UN IT-SGHD520 LCD
G H96-02099A
Q ME01
UN IT-KEY PAD
G H59-02716A
Q ME02
UN IT-NAVI KEY
G H59-02717A
QMO01
MOTOR DC-SPHV8400
G H31-00187A
QMP01
PBA MAIN-SGHD520
G H92-02481A
QPC01
MEA-SLIDE FPCB KIT
G H97-05579A
Q RF01
PMO-COVER RF
G H72-29405B
QSH01
NDC-SHIELD CAN
G H71-05961A
QSP01
SPEAKER
3001-001906
QVK01
UNIT-VOLUME KEY
G H59-02798A
QVO01
MEC-KEY VOLUM E
G H75-08277A
QRE01
M EC-SUA REAR COVER
G H75-08865B
QIF01
PMO-IF COVER
G H72-27858B
QFL01
M EC-SUA SLIDE LOW HINGE
G H75-08859B
QCR32
SCREW -M ACHIN E
6001-001700
QCR47
SCREW -M ACHIN E
6001-001695
QFL02
MEC-SLIDE LOW ER
G H75-08860B
QHI01
MEC-HIN GE
G H75-09414A
QFU01
M EC-SUA SLIDE UPPER
G H75-08857B
Q MI03
RMO-M IC HOLDER
G H73-05704A
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Main Electrical Parts List
Discription
SEC CODE
BAG PE
6902-000297
CBF INTERFACE-DATA LIN K CABLE
GH39-00444A
ADAPTOR-SGHD800 TA(EU)
GH44-01060A
S/W CD-SAM SUNGPCSTUDIO 3.0
GH46-00215A
EARPHONE-STEREO HEADSET
GH59-02499A
LABEL(P)-IMEI
GH68-01335D
LABEL(P)-W ATER SOAK
GH68-02026A
LABEL(P)-W ATER SOAK
GH68-02026A
MANUAL-SFC CARD
GH68-07937A
MAN UAL USERS-EU FRENCH
GH68-09205A
LABEL(P)-MAIN (EU)
GH68-09251A
MAN UAL USERS-EU DUTCH
GH68-09509A
CUSHION-CASE TA2 MA2
GH69-03632A
BOX(P)-UNIT M AIN (EU)
GH69-03635A
MPR-BOHO VIN YL LCD CONN
GH74-15350A
MPR-TAPE REM OVE LCD
GH74-18286A
MPR-VINYL BOHO MAIN
GH74-19951A
MPR-TAPE GASKET MAIN FPC
GH74-21361A
MPR-TAPE NAVI CONN BTM
GH74-21362A
MPR-TAPE CAMERA CONN
GH74-21364A
MPR-TAPE LCD CONN C
GH74-21365A
M PR-TAPE NAVI KEY CONN
GH74-21366A
MPR-TAPE MAIN CO NN C
GH74-21367A
M PR-TAPE M AIN CONN A
GH74-21368A
MPR-TAPE LCD CONN D
GH74-21369A
M PR-CUSHION NAVI KEY
GH74-21626A
MPR-CUSHION LCD BACK
GH74-21627A
MPR-VINYL BOHO SUB KEY
GH74-22225A
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6. MAIN Electrical Parts List SEC CODE 4202-001095 4302-001201 3711-006025 2203-006194 2203-006194 2203-006423 2203-006423 2203-006324 2203-006562 2203-006562 2203-006562 2203-006562 2203-006562 2203-006562 2203-006562 2203-005736 2203-006648 2203-006194 2203-001405 2203-006562 2203-006423 2203-006121 2203-006423 2203-005682 2203-005682 2203-005729 2203-006257 2203-006562 2203-006423 2203-006562 2203-006562 2203-006825 2203-006562 2203-006825 2203-006562 2203-006423 2203-006348 2203-006324 2203-006194 2203-006194 2203-006423 2203-006423
Design LOC ANT602 BAT100 BTC502 C100 C101 C102 C103 C104 C105 C106 C107 C108 C109 C110 C111 C112 C113 C114 C115 C116 C117 C118 C119 C120 C121 C122 C124 C125 C126 C128 C129 C130 C131 C132 C135 C136 C137 C138 C200 C201 C202 C203
Discription ANTENNA-CHIP BATTERY-LI(2ND) HEADER-BATTERY C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP
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STATUS SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA
Main Electrical Parts List
SEC CODE 2203-006423 2203-006194 2203-006423 2203-006194 2203-006423 2203-005727 2203-005727 2203-000254 2203-005806 2203-005806 2203-006423 2203-006194 2203-006194 2203-006423 2203-006562 2203-006562 2203-006423 2203-006562 2203-006423 2203-006305 2203-006305 2203-006562 2203-006423 2203-006324 2203-006423 2203-006379 2203-006423 2203-006562 2203-006648 2203-005806 2203-006423 2203-000654 2203-006423 2203-006423 2203-006423 2203-002709 2203-006423 2203-006423 2203-006668 2203-006423 2203-006423 2203-006562
Design LOC C204 C205 C206 C207 C208 C209 C210 C211 C212 C213 C215 C216 C217 C218 C300 C301 C302 C303 C304 C305 C306 C309 C312 C313 C314 C315 C316 C317 C318 C319 C320 C321 C322 C326 C327 C328 C330 C331 C332 C333 C342 C343
Discription C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP
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STATUS SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA
Main Electrical Parts List
SEC CODE 2203-006562 2203-006260 2203-006260 2203-006348 2203-006423 2203-000854 2203-000854 2203-006562 2203-006423 2203-005682 2203-005682 2203-005682 2203-005682 2203-006257 2203-005682 2203-006626 2203-005682 2203-005683 2203-006348 2203-005682 2203-006626 2203-005682 2203-006348 2203-005682 2203-006260 2203-006260 2203-005682 2203-006825 2203-006825 2203-005736 2203-006048 2203-006562 2203-006257 2007-008055 2203-005682 2203-006423 2203-006423 2203-006423 2203-006423 2203-005736 2203-005736 2203-006648
Design LOC C344 C347 C348 C400 C401 C403 C404 C406 C407 C408 C409 C410 C411 C413 C414 C415 C416 C417 C418 C419 C420 C421 C422 C423 C424 C426 C429 C432 C433 C500 C502 C503 C505 C506 C507 C508 C509 C510 C511 C512 C513 C542
Discription C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP R-CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP
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STATUS SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA
Main Electrical Parts List
SEC CODE 2203-006194 2203-005682 2203-005736 2203-006194 2203-005806 2203-006556 2203-005682 2203-006423 2203-006648 2203-006423 2203-006194 2203-005792 2203-005792 2203-006318 2203-006318 2203-006318 2203-006318 2203-005736 2203-005736 2203-005736 2203-006556 2203-006318 2203-006423 2203-006194 2203-006423 2203-005682 2203-006620 2203-005682 2203-005682 2203-005682 2203-006194 2203-006423 2203-006324 2203-005682 2203-005682 2203-006324 2203-006305 2203-005725 2203-006562 2203-006562 2203-005158 2901-001256
Design LOC C543 C600 C601 C602 C603 C604 C605 C606 C607 C608 C609 C610 C611 C612 C613 C614 C615 C616 C617 C618 C619 C620 C622 C623 C625 C626 C627 C628 C629 C630 C631 C632 C633 C635 C636 C637 C638 C639 C640 C641 C642 F101
Discription C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP C-CER,CHIP FILTER-EMI SMD
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STATUS SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SNA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA
Main Electrical Parts List
SEC CODE 2901-001337 2901-001337 2901-001337 2901-001337 2901-001337 2901-001337 2901-001337 2904-001592 2904-001599 2904-001601 3711-006109 3710-002306 2703-002749 2703-002734 2007-000171 2007-000171 3301-001729 2703-002485 2703-002544 2703-002608 2703-002917 2703-002917 2703-002558 2703-002313 2801-004466 2801-004225 2801-004455 2801-004426 1201-002278 0504-000168 2007-008588 2007-009166 2007-008419 2007-008055 2007-000142 2007-008483 2007-008052 2007-009167 2007-008516 2007-008483 2007-008478 2007-009115
Design LOC F500 F501 F502 F503 F504 F505 F506 F600 F601 F602 HDC500 IFC503 L100 L101 L300 L301 L302 L600 L601 L602 L603 L604 L605 L607 OSC200 OSC300 OSC600 OSC601 PAM601 Q100 R100 R101 R102 R103 R104 R105 R106 R107 R108 R109 R110 R111
Discription FILTER-EMI/ESD FILTER-EMI/ESD FILTER-EMI/ESD FILTER-EMI/ESD FILTER-EMI/ESD FILTER-EMI/ESD FILTER-EMI/ESD FILTER-SAW FILTER-SAW FILTER-SAW HEADER-BOARD TO BOARD SOCKET-INTERFACE INDUCTOR-SMD INDUCTOR-SMD R-CHIP R-CHIP BEAD-SMD INDUCTOR-SMD INDUCTOR-SMD INDUCTOR-SMD INDUCTOR-SMD INDUCTOR-SMD INDUCTOR-SMD INDUCTOR-SMD CRYSTAL-SMD CRYSTAL-SMD CRYSTAL-SMD CRYSTAL-SMD IC-POWER AMP TR-DIGITAL R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP
6-5
SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization
STATUS SA SA SA SA SA SA SA SA SA SA SNA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA
Main Electrical Parts List
SEC CODE 2007-009115 2007-009212 2007-000172 2007-008531 2007-008806 2007-000162 2007-008055 2007-008483 2007-008531 2007-008055 2007-000171 2007-009084 2007-000157 2007-000171 2007-008542 2007-008531 2007-008483 2007-008516 2007-008483 2007-008051 2007-009166 2007-008055 2007-009166 2007-000138 2007-009084 2007-009169 2007-009169 2007-007310 2007-008210 2007-008210 2203-006091 2203-006091 2007-009084 2007-009084 2007-000171 2007-001292 2007-001292 2007-008420 2007-008420 2007-001119 2007-007528 2007-007528
Design LOC R112 R115 R201 R202 R203 R204 R205 R206 R207 R208 R210 R300 R301 R302 R304 R308 R309 R312 R313 R314 R315 R316 R317 R319 R320 R321 R322 R323 R326 R327 R328 R329 R330 R331 R400 R403 R406 R409 R410 R411 R412 R413
Discription R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP C-CER,CHIP C-CER,CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP
6-6
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STATUS SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA
Main Electrical Parts List
SEC CODE 2007-007590 2007-007142 2007-007590 2007-007142 2007-007107 2007-007107 2007-007142 2007-007142 2007-007798 2007-007798 2007-007528 2007-007588 2007-001119 2007-008542 2007-008055 2007-008055 2007-000171 2007-000171 2007-000171 2007-000171 2007-008055 2007-008419 2007-008419 2007-008419 2007-008055 2007-008419 2007-008786 2007-008786 2007-008806 2007-008806 2007-008806 2007-008806 2007-008806 2007-008806 2007-008806 2007-008806 2007-008806 2007-008806 2007-008806 2007-008542 2007-008419 2007-008419
Design LOC R414 R415 R416 R417 R418 R419 R420 R421 R426 R427 R428 R429 R430 R431 R432 R433 R434 R435 R436 R437 R500 R501 R502 R503 R504 R505 R506 R507 R508 R509 R510 R511 R512 R513 R514 R515 R516 R517 R518 R519 R522 R523
Discription
R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP
6-7
SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization
STATUS SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA
Main Electrical Parts List
SEC CODE 2007-008045 2007-008806 2007-008483 2007-008548 2007-008587 2007-008045 2007-008516 2007-008516 2007-008542 2007-000171 3705-001358 3709-001421 3708-002170 2404-001381 2404-001339 2404-001381 2404-001375 2404-001225 2404-001353 2404-001353 2404-001339 2404-001381 2404-001381 2404-001240 2404-001240 2404-001225 2404-001225 2404-001352 2404-001377 2404-001411 2404-001411 2404-001374 1404-001165 0504-001049 1203-003920 0801-002529 1203-003109 1205-002272 1203-003523 1203-003428 1203-003434 1203-003523
Design LOC R524 R525 R526 R600 R601 R602 R603 R605 R606 R634 RFS600 SIM100 SLC504 TA100 TA101 TA103 TA200 TA300 TA301 TA302 TA303 TA304 TA305 TA400 TA401 TA402 TA403 TA404 TA405 TA500 TA503 TA600 TH100 TR300 U100 U101 U102 U103 U104 U105 U106 U107
Discription R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP CONNECTOR-COAXIAL CONNECTOR-CARD EDGE CONNECTOR-FPC/FFC/PIC C-TA,CHIP C-TA,CHIP C-TA,CHIP C-TA,CHIP C-TA,CHIP C-TA,CHIP C-TA,CHIP C-TA,CHIP C-TA,CHIP C-TA,CHIP C-TA,CHIP C-TA,CHIP C-TA,CHIP C-TA,CHIP C-TA,CHIP C-TA,CHIP C-TA,CHIP C-TA,CHIP C-TA,CHIP THERMISTOR-NTC TR-DIGITAL IC-POWER SUPERVISOR IC-CMOS LOGIC IC-BATTERY IC-TRANSCEIVER IC-POSI.FIXED REG. IC-DC/DC CONVERTER IC-DC/DC CONVERTER IC-POSI.FIXED REG.
6-8
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STATUS SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA
Main Electrical Parts List
SEC CODE 1205-002612 1201-002233 1001-001261 1001-001306 1205-002683 4709-001368 1203-003432 1204-002309 1205-002681 GH09-00040A 1108-000024 1405-001082 1405-001082 1405-001082 1405-001082 1405-001082 1405-001082 1405-001082 1405-001082 1405-001082 1405-001082 1405-001082 1405-001082 1405-001082 1405-001082 1405-001082 1405-001082 1405-001082 1405-001082 1405-001082 1405-001082 1405-001082 1405-001082 1405-001121 1405-001121 1405-001121 1405-001082 1405-001082 1405-001082 1405-001082 1405-001082 1405-001082
Design LOC U300 U303 U400 U401 U600 U602 U603 UCD301 UCD302 UCP200 UME201 V400 VR200 VR401 VR402 VR403 VR404 VR500 VR501 VR502 VR503 VR504 VR505 VR506 VR507 VR508 VR509 VR510 VR511 VR512 VR513 VR514 VR515 VR516 VR517 VR518 VR519 VR520 VR521 VR522 VR523 VR524
Discription IC-CODEC IC-AUDIO AMP IC-ANALOG SWITCH IC-ANALOG MULTIPLEX IC-TRANSCEIVER BLUETOOTH MODULE IC-POSI.FIXED REG. IC-MELODY IC-CODEC IC MICOM IC-MCP VARISTOR VARISTOR VARISTOR VARISTOR VARISTOR VARISTOR VARISTOR VARISTOR VARISTOR VARISTOR VARISTOR VARISTOR VARISTOR VARISTOR VARISTOR VARISTOR VARISTOR VARISTOR VARISTOR VARISTOR VARISTOR VARISTOR VARISTOR VARISTOR VARISTOR VARISTOR VARISTOR VARISTOR VARISTOR VARISTOR VARISTOR
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STATUS SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA
Main Electrical Parts List
SEC CODE 1405-001082 1405-001121 1405-001082 0406-001190 0406-001190 0403-001547 0403-001411 0403-001427
Design LOC VR525 VR526 VR527 ZD500 ZD501 ZD502 ZD503 ZD504
Discription VARISTOR VARISTOR VARISTOR DIODE-TVS DIODE-TVS DIODE-ZENER DIODE-ZENER DIODE-ZENER
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STATUS SA SA SA SA SA SA SA SA
7. Block Diagrams
7-1
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Block Diagrams
7-2
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8. PCB Diagrams
ANT601 ANT600
U604 G4 TA600 VR508
U600
F601F600
RFS600
VR507
F602
PAM601
U602
TA404
V400
A N T6 0 2
TA501
U107
U401
BAT100 SIM100
VR513
ZD503
U603
TA100
TA500
VR523
BTC502
VR521 VR525 VR520 VR522
ZD504
G1
OSC601
U102
ZD500
ZD502
VR510 VR511 VR512
VR505
U1 0 1
TA405
Z D 501
IFC503
VR514
TA402
U4 0 0
TA403
HDC500
OSC600
G2 TA302 TA301
VR506
VR509
G3 VR515
TP207 TP204
TP214TP213TP210TP211 TP212
8-1
TP209
UCD301
UCP200
U100
U300
VR200
OSC300
UME201 TA200
VR524
VR504
VR403VR526VR527
VR503
VR501 VR502
SLC504
VR500
F504 F505 F503 F501 F502 F500 F506
VR516VR518
U303 VR517
TA305 TA304
TR300
VR519
VK500
CK500
VR402
8-2
U1 0 4
TA300
TA401
TA101TH100
TA400
VR404
VR401
U103
UCD302
F101
TA303
OSC200
TA103
U105
U106
PCB Diagrams
9. Flow Chart of Troubleshooting 9-1.Baseband 9-1-1. Power ON 'Power On' does not work
Check the current consumption Yes Current consumption >= 100mA
No
Download again
Yes Check the Vbat Voltage
Voltage >=3.3V
No
Charge the Battery
Yes Check the pin of U100
Pin#J12 >= 2.8V
No
Check U100 and C110
Yes
Pin#A13 and pin#A14 =2.8V
No
pin#G11 = 1.5V
No
Check U100, U105 and U106
Yes
Yes
Check the clock signal at C601
Freq = 26MHz Vrms >=300mV Vpp≒ 900mV
No
Check the clock generation circuit (related to 3pin of OSC600, C602, R601)
Yes Check the initial operation
END
9-1
SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization
SERLE SERDAT SERCLK
XOENA VMOD_EN RF_EN TX_EN
SVC_LED
DSP_IO DSP_RWN FLASH_RESET OCTL0 OCTL1 OCTL2 OCTL3 OCTL4 OCTL5 OCTL6 OCTL7
B1 SERLE1 A2 SERLE2 C1 SERDA C2 SERCK
E6 C5 F5 E5 A4 G6 B3 A3
DB15 DB14 DB13 DB12 DB11 DB10 DB9 DB8 DB7 DB6 DB5 DB4 DB3 DB2 DB1 DB0 AB8 AB7 AB6 AB5 AB4 AB3 AB2 AB1 AB0 I|O RWN RESETN_CSP
D9 A FC E7 TXP
DSP_AB(0:8)
DSP_DB(15) D2 DSP_DB(14) D3 DSP_DB(13) E3 DSP_DB(12) E2 DSP_DB(11) F3 DSP_DB(10) F2 DSP_DB(9) F1 DSP_DB(8) F4 DSP_DB(7) G4 DSP_DB(6) G3 DSP_DB(5) H5 DSP_DB(4) J6 DSP_DB(3) J5 DSP_DB(2) K3 DSP_DB(1) K2 DSP_DB(0) K1 DSP_AB(8) K5 DSP_AB(7) K7 DSP_AB(6) M1 DSP_AB(5) M2 DSP_AB(4) N2 DSP_AB(3) N1 DSP_AB(2) L5 DSP_AB(1) P1 DSP_AB(0) K6 L3 L2 R3
RA REF2 RA REF1 RXTXIP RXTXIN RXTXQP RXTXQN RTXIP RTXIN RTXQP RTXQN
C101
U100
A OUTA P A OUTA N A OUTB P A OUTB N MICINP MICINN MICOUTP MICOUTN A UXINP A UXINN A UXOUTP A UXOUTN VXVCM VREGP VREGN DA ICK DA IRN DA IDI DA IDO P11 N12 R12 P12 N14 M1 4 N15 P15 M1 5 L 14 K 13 L 13 R13 M1 3 R14 R4 P4 L6 M6 C116
A OUTA P A OUTA N A OUTB P A OUTB N MICINP MICINN MICOUTP MICOUTN A UXINP A UXINN A UXOUTP A UXOUTN
B5 B6 D7 D6 C7 C6 C117
A FC TX_PWR
C102
P5
CL K 32K XOENA Q CL K 13M_MC
C103
K12 H11 G12 G13 F13 F15 C12 A14 C9 D10 B10 B11 A12 B12 A13 J12 G11 F14
VSIM VRTC LED2_DRV LED1_DRV RING_DRV VIB_DRV VLDO_7 VLDO_6 VL5S_B VL5S_A VLDO_5 VL4S_B VL4S_A VLDO_4 VLDO_3 VLDO_2 VLDO_1 VACC
E14 E13 E11 F12 D14 D15 E10 A10 E9 RTC_ALMN H10 C113
ADC_AUX2 ADC_AUX1 VREF CREF
VEXT VBAT CH_BDRV CH_ISEN CH_RES
CSN_PSC K8 SCLK_PSC L8 SDO_PSC N7 SDI_PSC M7
N9 R10 P10 J11 K11 K14
VDD34 C11 VDD12 J13
C104
BAND_SEL2 BAND_SEL1
KEY_BL1
UP_CS UP_SCLK UP_SDO UP_SDI
VIB_EN INTRQ PWR_KEEP RST
R106
MOT
U605
VSIM
SIMCLK SIMRST SIMDATA SIM_IO SIM_RST SIM_CLK
VBAT
VBAT
UP_CLK UP_RST UP_IO SIM_IO SIM_RST SIM_CLK
VIB _ RNG_EN
DSP_DB(0:15)
C100
VCCD_1.8V VCCD_2.9V
DSP_INT
A DC_A UX4
2 1 K 10 J 10 J9 J8 J7 H9 H8 H7 H6 G10 G9 G8 G7 F10 F9 F8 F7 D13
P3 DINTR
NC6 NC5 GNDS17 GNDS16 GNDS15 GNDS14 GNDS13 GNDS12 GNDS11 GNDS10 GNDS9 GNDS8 GNDS7 GNDS6 GNDS5 GNDS4 GNDS3 GNDS2 GNDS1 A UX_A DC3
N4 RTC_CL K D1 XOENA Q R 6 MC
B4 C4 P13 L 11 F6 A6 M 10 N11 P6 R2 K4 G5 J4 N5 N6 M3 J3 F11 K 15 B 15 E8 B 13 C10 GND_OCTL VDD_OCTL GNDV VDDV GNDB VDDB GNDD VDDD VSS4 VSS3 VSS2 VSS1 VDD_IO2 VDD_IO1 VDD3 VDD2 VDD1 GND_HCUR GND_PSC2 GND_PSC1 GNDQ VDD67 VDD5 PWR_SW2 PWR_SW1N PSW1_B UF RESET_O MODE PWR_K EEP INTRQ
C14 C15 L7 K9 N10 M9 L 10 L9 J IG_ON PWR_ON PSW1_B UF
ICHRG
VBAT
VCCB_2.9V
C105
VLDO7_1.8V
C106
RTCALARM
C107
VCCA_2.9V
C108
R107
R101
C111
C112
C115
VCCB_2.9V
VLDO1_1.5V
TH100
C110
VCCD_2.9V
C109
C114
VRF_2.9V
BAT100
R100
VRTC_1.5V
1 2
VCCD_2.9V VCCA_2.9V
Flow Chart of Troubleshooting
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SAMSUNG Proprietary-Contents may change without notice
Flow Chart of Troubleshooting
VCCD_2.9V VRF_2.9V
C604 GSM_PAM_IN DPCS_PAM_IN R600
C605
RF_EN 15 RFOL
VDD
GND
VIO
14
16
RFIPP RFIPN
6 BIN
RTXQP
RFIDP
U600
5 BQP
RTXQN
RFIDN
4 BQN
SERLE SERCLK
3 SDIO
RFIEN
2 _SEN
RFIAP
35 34 33
32
31
30
PCS_LNA_IN_P
17
PCS_LNA_IN_N
18
DCS_LNA_IN_P
19
DCS_LNA_IN_N
20
GSM_LNA_IN_P
21
GSM_LNA_IN_N
22 23
29
28
A FC
VDD
RFIAN VDD
XTA L 2
XTA L 1
NC
NC
1 SCLK
27
XDIV
SERDAT
RFIEP
XMODE
RTXIN
R602
13
7 BIP
GND
CLK13M_YMU
XOUT
12
RFOH
8 RTXIP
C603
11
_RESET
C601
_PDN
C602
R601 CLK13M_MC
10
VDD
9
XEN
C600 CLK13M_TR
26
24
25 R603 AFC
XOENA C609
C606 3
4
2
1
C607
C608
VBAT
3
2
F101
1
OSC600
VLDO7_1.8V
R108
VCCD_1.8V
HP_CORE_1.57V
U105 1 VIN
U106 SW 5
L100
1 VIN
2 GND 3 EN TA103
SW 5
L101
2 GND FB 4
3 EN C132
D100
FB 4 C130
C131
9-3
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VLDO1_1.5V
Flow Chart of Troubleshooting
9-1-2. Initial Initial Failure Yes
The pin #C12 of U100 = 1.8V and
No
the pin #J12 of U100 =
Check the U100 (if it has some problem, it is to be replaced.)
2.8V ?
Yes
Is the pin #K9 of U100
No
"Low → High" ?
Check the U100 (if it has some problem, it is to be replaced.)
Yes
There is 32.768kHz wave
No
forms at the C209 and
Check the U200
C210
Yes
Is the pin #3 of U105 &
No Check the U105 & U106
U106 "High"? Yes
The voltage is "High" at
No Check the U100
the C111,C106
Yes No LCD display is O.K?
Check the LCD part
Yes No Sound is O.K?
Check the Audio part
Yes END
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SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization
Flow Chart of Troubleshooting
HP_CORE_1.57V VLDO1_1.5V
HP_CORE_1.57V R210
C200
C217
VCCD_1.8V
VRTC_1.5V
R209
C201
C202
C204
C203
C205
C206
C207
C208
C218
CLK13M_TR TR_RST
A(0) A(1) A(2) A(3) A(4) A(5) A(6) A(7) A(8) A(9) A(10) A(11) A(12) A(13) A(14) A(15) A(16) A(17) A(18) A(19) A(20) A(21) A(22) A(23) A(24) D(0) D(1) D(2) D(3) D(4) D(5) D(6) D(7) D(8) D(9) D(10) D(11) D(12) D(13) D(14) D(15)
CP_WEN CP_OEN FLASH_RESET ROM1_CS ONENAND_CS RAM_CS
F1 8 F1 7 R11 T1 1 M12 M11 M10 M9 M8 L8 L7 K8 J 12 H12 H11 H10 H9 H8 G9 G8 A 18 A2 V1 3 V7 N18 M2 H18 G2 B 13 B8 W18 W8 U12 U5 U1 T18 P1 L 16 L4 F1 D18 D9 C14 C1 B 16 B 12 B6 B4 G18 W12 G15 W14 R12 TDO TDI TCK CKO_IACK IOBIT1_PIO06 IOBIT0_PIO05 SPFS1_PIO15 SPTXD1_I2SD_PIO16 SPRXD1_PIO17 SPCLK1_PIO18 INT0 IO RWN D_D15 D_D14 D_D13 D_D12 D_D11 D_D10 D_D9 D_D8 D_D7 D_D6 D_D5 D_D4 D_D3 D_D2 D_D1 D_D0 D_A8 D_A7 D_A6 D_A5 D_A4 D_A3 D_A2 D_A1 D_A0 TEST3 TEST2 TEST1 CPTSTSTOP_CKO ATDO_PWM2 ATDI_RTS1 ATCK_CTS1 ATMS_PIO45 PIO31_IRQ6 PIO00_IRQ5 IRQ4 IRQ3 IRQ2 IRQ1 PIO47 PIO34 PIO33
UCP200
T12 V14 U14 N12 N11 V12 N15 N16 M17 M18 T15 W6 V6 P11 N10 N9 N8 P9 P8 R9 T9 T8 U8 V8 R8 T7 R7 T6 U6 R6 N6 V4 T5 U4 V3 W3 W2 V1 V16 T14 U15 T17 T13 L5 M4 K12 P12 P16
DSP_TMS DSP_TDO DSP_TDI DSP_TCK
FLASH_EN1 SPK_SEL PCM_SYNC PCM_IN PCM_OUT PCM_CLK
DSP_DB(15) DSP_DB(14) DSP_DB(13) DSP_DB(12) DSP_DB(11) DSP_DB(10) DSP_DB(9) DSP_DB(8) DSP_DB(7) DSP_DB(6) DSP_DB(5) DSP_DB(4) DSP_DB(3) DSP_DB(2) DSP_DB(1) DSP_DB(0)
CP_TDO CP_TDI CP_TCK CP_TMS
SIMCLK SIMDATA SIMRST CHG_OFF EAR_SWITCH CHG_DET EAR_SEL AMP_EN BT_WAKE BRIGHTNESS
USB_SUSP USB_DET
CF
USB_VPO USB_VMO USB_OEN USB_DATA UP_SCLK UP_SDO UP_SDI UP_CS
XOENAQ PWR_KEEP CLK32K RTCALARM OSC200
BT_CTS BT_RXD BT_TXD BT_RTS HOST_WAKE
C210
C209
SDS_TXD SDS_RXD KEY_COL(0:4)
KEY_COL(0) KEY_COL(1) KEY_COL(2) KEY_COL(3) KEY_COL(4)
PSW1_BUF KEY_ROW(0:5)
DSP_INT DSP_IO DSP_RWN
KEY_ROW(0) KEY_ROW(1) KEY_ROW(2) KEY_ROW(3) KEY_ROW(4) KEY_ROW(5)
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SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization
DSP_DB(0:15)
DSP_AB(0:8)
DSP_AB(8) DSP_AB(7) DSP_AB(6) DSP_AB(5) DSP_AB(4) DSP_AB(3) DSP_AB(2) DSP_AB(1) DSP_AB(0)
TP209 TP210 TP211 TP212
NAND_INT HALL_SENSOR LCDC_INT YMU_IRQ JACK_IN INTRQ M_HOLD USB_CON LED_DATA
P18 P17 M19 M16 J16 R14 U18
P4 T2 P5 B 19 C19 C18 D17 E16 F16 E17 R3 R4 U2 T3 P3 P2 N4 N2 M3 M1 M6 N5 R16 R17 K7 L6 J7 J6 J5 J4 J8 H6 H4 H1 H3 G6 G4 H2 J 15 J 13 K 13 L 12 L 13 L 15 L 14 M14 N14 H19 F19 H17 G16 P15 P19 G5 V17 V19 U16 U19 W17 R13
LCDC_CS YMU_CS LOWER_BYTE UPPER_BYTE
A_A0 A_A1 A_A2 A_A3 A_A4 A_A5 A_A6 A_A7 A_A8 A_A9 A_A10 A_A11 A_A12 A_A13 A_A14 A_A15 A_A16 A_A17 A_A18 A_A19 A_A20 A_A21 A_A22 A_A23 A_A24 PIO35_A_A25_BOOTSEL A_D0 A_D1 A_D2 A_D3 A_D4 A_D5 A_D6 A_D7 A_D8 A_D9 A_D10 A_D11 A_D12 A_D13 A_D14 A_D15 A_WEN A_OEN PIO30_WAITN FLASHRSTN A_CS0N A_CS1N A_CS2N A_CS3N A_CS4N A_CS5N A_CS6N A_CS7N A_BE0N A_BE1N
A UDIO_OUT_SEL
D(0:15)
B7 C8 D8 A6 C6 C5 D7 E7 C4 C2 A3 B3 B1 D6 D5 D3 E8 F8 E6 D2 E4 E3 F5 F4 F3 F2 A8 E9 F9 G10 G11 F11 E11 G12 D11 E12 C12 A12 F12 D12 E13 D13 D14 B14 E14 H14 A14 C15 G14 J14 D15 C16 F15 B17 H16 A17
SIMCL K SIMIO PIO14_SIMRST PIO07_USB _SUSP PIO09_USB _VPI PIO11_USB _VMI PIO12_USB _VPO PIO13_USB _VMO PIO36_USB _OEN PIO37_USB _DA TA SPCL K 0 SPRXD0 SPTXD0_I2SD SPFS0 RIO_PIO01 DSR0_PIO02 DTR0_PIO03 RTS0_PIO04 T X0 RX0_IRQ28 CTS0_PIO29 DCD0_PIO44 PIO41_IRDA TX PIO42_IRDA RX T X1 RX1_IRQ28 K EYB RD0 K EYB RD1 K EYB RD2 K EYB RD3 K EYB RD4 K EYB RD5_PSW1_B UF K EYB RD6 K EYB RD7 K EYB RD8 K EYB RD9 K EYB RD10 K EYB RD11 PIO38_MCI_CL K PIO08_MCI_CMD PIO21_MCI_DA T0 PIO22_MCI_DA T1 PIO23_MCI_DA T2 PIO24_MCI_DA T3 PIO39_MCI_CMD_EN PIO40_MCI_DA T_EN PIO43_MCI_DA T0_EN X1RTC X2RTC RTCA L A RMN OSC32OUT PIO19_PWRK EEP PIO20_SYSCL K REQ PWM1_PIO46 PIO10 PIO25 PIO26 PIO27 PIO28 PIO32
A(0:24)
VSSA _U VDDA _U VSSA _D VDDA _D VSS18 VSS17 VSS16 VSS15 VSS14 VSS13 VSS12 VSS11 VSS10 VSS9 VSS8 VSS7 VSS6 VSS5 VSS4 VSS3 VSS2 VSS1 VDD_CORE8 VDD_CORE7 VDD_CORE6 VDD_CORE5 VDD_CORE4 VDD_CORE3 VDD_CORE2 VDD_CORE1 VDD_IO_1P8_18 VDD_IO_1P8_17 VDD_IO_1P8_16 VDD_IO_1P8_15 VDD_IO_1P8_14 VDD_IO_1P8_13 VDD_IO_1P8_12 VDD_IO_1P8_11 VDD_IO_1P8_10 VDD_IO_1P8_9 VDD_IO_1P8_8 VDD_IO_1P8_7 VDD_IO_1P8_6 VDD_IO_1P8_5 VDD_IO_1P8_4 VDD_IO_1P8_3 VDD_IO_1P8_2 VDD_IO_1P8_1 VRTC CK I RESTN TMS TRSTN
NC2 2 NC1 1
TP213
R204
Flow Chart of Troubleshooting
9-1-3. Sim Part "Insert SIM is displayed on the LCD Yes
Check the SIM connector's (SIM111) connection to SIM card
No Resolder or change SIM111
Yes
Check the voltage at pin#1 of CN111 >= 2.8V ?
No
Check the U100
Yes
Is there any signals pin#2,#3,#6 of CN111 ?
No Check the UCP200
Yes
Check the SIM Card
END
9-6
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Flow Chart of Troubleshooting
9-1-4. Microphone Part Microphone does not work Yes No
Is the assembled status of microphone O.K?
Reassembled the microphone
Yes Check the reference voltage on mic path Yes Resolder or change
No
C101 ≒ 2.8V ?
R411,R413,R414,R415,R416,R417, C414,C415
Yes No Check U100
Is microphone ok? Yes END
VCCA_2.9V
R411
V400
TA404
C413 AK_MIC+
C418 R412
R413 VR401
MICINP MICOUTP C414
R414
R415
C415 C416
MAIN_MIC_P
C417
MAIN_MIC_N
R417
C420
MICINN MICOUTN C419
VR402
R416
VR403
C421
AK_MIC-
C422
VR404
9-7
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Flow Chart of Troubleshooting
9-1-5. Speaker Part_1(MP3, SPEAKER PHONE) There is no sound from the Speaker
Yes
Are there any signals at the terminal of Speaker?
Replace the Speaker
No Yes
Are there any signals at the L300, L301
Yes
Yes
Are there any signals at the R321, R322
No
The pin#10 of U401 is "High"?
Check UCP200
Check U401
Check U303 No
MP3
SPEAKER PHONE
What is the type of sound from the Speaker
MELODY
No
Is there any signals at the C432, C433?
Is there any signals at the C434, C435?
Check UCD302
Is there any signals at the C436, C437?
No Check
Yes
Yes
Check U100 Yes
UCD301
The pin #2 of U401 is "High"? No
No
Check UCP200
Yes
Check U401
END
9-8
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Flow Chart of Troubleshooting
VBAT
C434 YMU+
C432
R431
MP3_SPK+
C407
AMP_IN+
C406
R410 AOUTAN
C433
3
MP3_SPK-
4
AMP_IN-
V+
D1
1S2
4S1
U401
1-2IN
3-4IN
2S1
3S2
D2 5
6
7
12
SPK-
11
MELODY-
10
AUDIO_OUT_SEL
R409
9
AOUTAP
C409
D3
2
SPK_SEL
3S 1
YMU-
D4
GND
1
AOUTBP
NC NC
2S 2
C435
C408
15 14 13 4S2
21 22
C436
16
1S1
GND
17
8
AOUTBN
C437 SPK+
C410
C411
MELODY+
VBAT L302
C342
TA304
U303
R322
AMP_IN-
A2
VDD
VSS
A1
VIP
C1
VIM
R329
AMP_EN
L300 VOM A3 PVSS B3 VOP C3
MELODYL301 MELODY+
NC
AMP_IN+
R321
B1
C2 EN B2 PVDD NC
R328
1 2
R319 R320
C335
TA305 C343
R330
R331
9-9
SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization
C334
Flow Chart of Troubleshooting
9-1-6. Speaker Part_2(RECEIVER) There is no sound from the Speaker
Is the terminal of Speaker O.K ?
No Replace the Speaker
Yes
Are there any signals at the PIN#8, #12 of U401
No Check U401
Yes
Are there any signals at the PIN#9, #13 of U401
No Check U100
END
9-10
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Flow Chart of Troubleshooting
9-1-7. Charging Part Abnormal charging part
What is the type of Charging
TA Charging
No
Check IFC503
No
The pin #1 of U102 is TA_VEXT 뵃 5V? Yes
The pin #5 of U102 is "LOW"?
Check UCP200 Yes
No
Check U102
Charging Current is 350mA~650mA?
Yes
Check The Battery
END
9-11
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Flow Chart of Troubleshooting
VBAT
TA_VEXT
USB_5V
VCCD_1.8V
IFC503
R500
1 2 3 4 5 6 7 8 9 10 11 12
EAR_MIC_P EAR_MIC_N IF_EAR_R IF_EAR_L EAR_SWITCH JACK_IN SDS_TXD SDS_RXD
R501
JIG_ON_IF USB_D+ USB_D-
R503
5
13 14 15 16 17 18 19 20 21 22 23 24
4
6
4
5
6
R502
3
8
2
1
ZD503
ZD502
ZD501
VR514 C542 7
8 3
2 7
1
ZD500
TA501 R526 C543 ZD504
VBAT
U102
TA_VEXT
ICHRG
1 VL
_CHG 8
2 IN
BATT 7
3 GND
_ACOK 6
4 ISET
_EN 5
CHG_OFF
GG G G 910 11 12
C136
TA100 R104
C124 R105
9-12
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1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 NC NC NC NC
NC NC NC NC
25 26 27 28
Flow Chart of Troubleshooting
9-2. RF 9-2-1. EGSM RX
NORMAL CONDITION catch the channel?
No
CHECK ANT600, R604 contact?
Yes
PAM601 Check Pin12 ≥ -65dBm ?
No
RFS600,L603,L604,C619 resolder or change
Yes
PAM601 Check Pin16 ≥ -65dBm ?
No
PAM601 resolder or change
Yes
U600 Check Pin21,22 ≥ -65dBm ?
No
C610, C611, C619, F600 resolder or change
Yes
U600 Check Pin11,12,13,28,29 : 2.9V ?
No
U100 pin #A13, C109,#C4 ,C100 resolder or change
Yes U600 Check Pin30,31 : 26Mhz? Vp-p : 950mV?
No
OSC600 resolder or change
Yes U600 Check Pin4, 5, 6, 7 Vp-p : 120mV?
No
U600 resolder or change
Yes U100 CHECK!!
9-13
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Flow Chart of Troubleshooting
3 4
OUT OUT G 5
GSM_LNA_IN_P
L600 27NH
IN
C616
1
GND C 4 3
G
L603
F601
C612 3 4
C620
IN
R604
C621
L607
C614
4
2
C615
OUT IN
OUT G
G
5
2
TP ANT601
C618
1
3 10
L605
2
RX4 14
A N T 12 GSM850|900TXIN
V1
C623 C622
11
VB S1 VB S2
5
4
9
VMOD_EN
VCC1
V RA M P VTX
13
VCC2
PAM601
VB A TT
GND2 GND1
6
GND3
1 DCS|PCSIN
GND4
8
GND5
17 15
7
21 19
RX3 16
RX1
RX2 18
20
PCS_LNA_IN_P
DPCS_PAM_IN
GSM_PAM_IN
VBAT
TA600
L606
TP
G
F602 3
ANT
C617
1
C613
PCS_LNA_IN_N
L602
ANT600
L604
C619
OUT OUT G 5
L601 8.2NH
A GND 2 1
2
C611
DCS_LNA_IN_N
DCS_LNA_IN_P
RFS600
F600
C610 GSM_LNA_IN_N
C625
VMOD_EN BAND_SEL2 BAND_SEL1
R605 TX_PWR TX_EN
C627
C628
C629
C630
C626
9-14
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U604
Flow Chart of Troubleshooting
9-2-2. DCS RX
NORMAL CONDITION catch the channel?
No
CHECK ANT600, R604contact?
Yes
PAM601 Check Pin1 ≥ -65dBm ?
No
RFS600,L603,L604,C619 resolder or change
Yes
PAM601 Check Pin16 ≥ -65dBm ?
No
PAM601 resolder or change
Yes
U600 Check Pin19,20 ≥ -65dBm ?
No
C612, C613, C617, F601 resolder or change
Yes
U600 Check Pin11,12,13,28,29 : 2.9V ?
No
U100 pin #A13, C109,#C4 ,C100 resolder or change
Yes U600 Check Pin30,31 : 26Mhz? Vp-p : 950mV?
No
OSC600 resolder or change
Yes U600 Check Pin4, 5, 6, 7 Vp-p : 120mV?
No
U600 resolder or change
Yes U100 CHECK!!
9-15
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Flow Chart of Troubleshooting
9-2-3. PCS RX
NORMAL CONDITION catch the channel?
No
CHECK ANT600, R604contact?
Yes
PAM601 Check Pin1 ≥ -65dBm ?
No
RFS600,L603,L604,C619 resolder or change
Yes
PAM601 Check Pin20 ≥ -65dBm ?
No
PAM601 resolder or change
Yes
U600 Check Pin17,18 ≥ -65dBm ?
No
C614, C615, C618, F602 resolder or change
Yes
U600 Check Pin11,12,13,28,29 : 2.9V ?
No
U100 pin #A13, C109,#C4 ,C100 resolder or change
Yes U600 Check Pin30,31 : 26Mhz? Vp-p : 950mV?
No
OSC600 resolder or change
Yes U600 Check Pin4, 5, 6, 7 Vp-p : 120mV?
No
U600 resolder or change
Yes U100 CHECK!!
9-16
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Flow Chart of Troubleshooting
9-2-4. EGSM TX
No
PAM601 pin 12 : about 32dBm?
PAM601 pin 6 : 2.6V ?
No
U100 check & change
Yes
Yes ANT600,R604,C619 RFS600,L603,L604, check & change
PAM601 pin7: 3.7V?
No
BATTERY check & change
Yes
No
PAM601 pin11 about 5dBm ? Yes PAM601 pin 8 : 2.8V ?
No
Yes PAM601 check & change
No
U100 check
U600 pin9,11.12,13,28, 29 : 2.9V ? Yes
U100 pin A13,J12,B3 check or resolder
U600 pin30,31 : 26MHz ? Vp-p : 950mV ?
No
OSC600 check or resolder
Yes No
U600 pin4,5,6,7 100mV ? Yes
U100 check or resolder
U600 check or resolder
9-17
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Flow Chart of Troubleshooting
9-2-5. DCS TX
No
PAM601 pin 12 : about 30dBm?
PAM601 pin 6 : 2.6V ?
No
U100 check & change
Yes
Yes ANT600,R604,C619 RFS600,L603,L604, check & change
PAM601 pin7: 3.7V?
No
BATTERY check & change
Yes
No
PAM601 pin1 about 5dBm ? Yes PAM601 pin 8 : 2.8V ?
No
Yes PAM601 check & change
No
U100 pin A13,J12,B3 check or resolder
U100 check
U600 pin9,11.12,13,28, 29 : 2.9V ?
U600 pin30,31 : 26MHz ? Vp-p : 950mV ?
No
OSC600 check or resolder
Yes No
U600 pin4,5,6,7 100mV ? Yes
U100 check or resolder
U600 check or resolder
9-18
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Flow Chart of Troubleshooting
9-2-6. PCS TX
No
PAM601 pin 12 : about 30dBm?
PAM601 pin 6 : 2.6V ?
No
U100 check & change
Yes
Yes ANT600,R604,C619 RFS600,L603,L604, check & change
PAM601 pin7: 3.7V?
No
BATTERY check & change
Yes
No
PAM601 pin1 about 5dBm ? Yes PAM601 pin 8 : 2.8V ?
No
Yes PAM601 check & change
No
U100 check
U600 pin9,11.12,13,28, 29 : 2.9V ? Yes
U100 pin A13,J12,B3 check or resolder
U600 pin30,31 : 26MHz ? Vp-p : 950mV ?
No
OSC600 check or resolder
Yes No
U600 pin4,5,6,7 100mV ? Yes
U100 check or resolder
U600 check or resolder
9-19
SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization
10. Reference data 10-1. Reference Abbreviate AAC: Advanced Audio Coding. AVC : Advanced Video Coding. BER : Bit Error Rate BPSK: Binary Phase Shift Keying CA : Conditional Access CDM : Code Division Multiplexing C/I : Carrier to Interference DMB : Digital Multimedia Broadcasting EN : European Standard ES : Elementary Stream ETSI: European Telecommunications Standards Institute MPEG: Moving Picture Experts Group PN : Pseudo-random Noise PS : Pilot Symbol QPSK: Quadrature Phase Shift Keying RS : Reed-Solomon SI : Service Information TDM : Time Division Multiplexing TS : Transport Stream
10-1
SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization
11. Exploded and assembling View 11-1. Cellular phone Exploded View
WARNING ■ Put on straps and gloves to remove electricity
[disassemble lower part of SET]
[disassembe SET]
[disassemble left part of SET]
INSTRUMENTS TO BE USED NO
[final check]
[remove MAIN FPCB connector]
[disassemble right part of SET]
MATERIAL
CODE
STANDARD
Qua n
1 2 3 4 5 6
Application Subject
Work Descriction NO
DISASSEMBLY OF MAIN SET
25
ED
1 2 3 11-1
SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization
S G H - D 5 2 0 / D 5 2 8
when to modufy
what to modify
Exploded and assembling View
11-2. Cellular phone assembling Subject
Description
inspection
-Inspect the exterior of speaker
-check broken wires and exterior of speaker
inspection
-Inspect the exterior of motor
-check
-Solder the speaker on board
-take care polarity and solder that(look at
soldering soldering glue
Warning
Confirmation and inspection standard broken wires of motor
■ take care polarity of PAD when you solder speaker and receiver
picture) -Solder the motor on board
-take care polarity and solder that(look at picture)
-apply the glue on part to solder
INSTRUMENTS TO BE USED NO
MATERIAL
CODE
STANDARD
Qua n
1
speaker
3001001906
8ohm,88+2dB,800Hz
1EA
2
motor
GH3100187A
90mA,10~5 5Hz,1EA ,2.5~3.5V/ 90~150mA
3
soldering ion
-
350도~380 도
4
solder
-
SR-34 1EA (PA TYPE)
5
JIG for sodering
-
D520/D528 1EA
6
strap
-
-
-
7
gloves
-
-
-
1EA
8
Application
Subject
Work Description NO
soldering of motor and speaker
1
ED
1 2 3 4
11-2
SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization
SGH-D520/D528
date of revision
Revision contents
Exploded and assembling View
Subject remove tape connect
Work contents
Confirmation and inspection standard
-adhere tape on camera FPCB and remove the paper on tape -camera connects with LCD connector.
-insert Silt line of camera FPCB and Silt line
camera
under connector that occupy space equally
adhere tape -adhere tape on upper side of connector
[adhere tape and remove the paper on tape]
[ connect camera]
[ adhere tape]]
INSTRUMENTS TO BE USED
[enlargement]
NO
MATERIAL
CODE
STANDARD
Qua n
1
CAMERA MODULE
GH5902860A
1.5V/2.8V, 50mA
1
2
TAPE
GH7421364A
17X9X0.085 T
1
3
TAPE
GH7421362A
7X2X0.35T
1
4 5 6
Application
adhere tape and make right angle
ED
1 2 3 4 11-3
SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization
SGH-D520/D528
Subject
Work Description NO
Connection of camera
2
date of revision
Revision contents
Exploded and assembling View
Subject
Work contents
remove connect FPCB adhere tape adhere tape Sponge
-adhere tape and remove paper on tape -insert navi KEY into LCD connector -close black acuator -adhere tape(like picture)
-Insert white silk and LCD connector that becomes to position equally
-adhere sponge on left upper side of LCD -adhere sponge(like picture)
-Attach via sticking page lower column department silk. -Attach to the top portion via red.
Warning
Confirmation and inspection
[ adhere tape and remove the paper on tape ]
■Do to do sticking progress from sticking standard at TAPE sticking.
[ connect navi key ]
INSTRUMENTS TO BE USED
connec t
NO
MATERIAL
CODE
STANDARD
Qua n
1
Navi KEY_FPCB
GH5902717A
DC15V,1mA
1
2
TAPE
GH7421362A
7X2X0.35T
1
3
LCD SPONGE
GH7421627A
31.5*48*0. 55t
1
4
TAPE
GH7421362A
7X2X0.35T
1
5
FPCB SPONGE
GH7421366A
18.8X14.5X 0.085T
1
6
[ Attach TAPE
Application
]
adhere sponge
ED
adhere sponge along silk line along red line
11-4
SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization
1 2 3 4
SGH-D520/D528
Subject
Work Description NO
connection of navi key
3
date of revision
Revision contents
Exploded and assembling View
Subject Inspection Insertion ReInspection
Work contents
Confirmation and inspection standard
-Inspect the dust in MAIN WINDOW
-Hndle by badness if you find dust
-Insert LCD to UPPER CASE. -RE-inspect MAIN WINDOW after removing
-Hndle by badness if you find dust
half part of tape
[Insert LCD ]
INSTRUMENTS TO BE USED NO
MATERIAL
CODE
STANDARD
Qua n
1
LCD
-
D520
1EA
2
CAMERA
-
D520
1EA
3
Air-gun
-
-
-
4
Tweezers
-
-
1EA
5
6
Application Subject
Work Description NO
Assembly UPPER CASE and LCD
4
ED
1 2 3 4
11-5
SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization
SGH-D520/D528
date of revision
Revision contents
Exploded and assembling View
Subject Inspection
Work contents
Confirmation and inspection standard
-Inspect the dust in MAIN WINDOW
-Hndle by badness if you find dust
Insertion
-Insert motor to UPPER CASE
-Handle wires cautiously
Insertion
-Insert camera to UPPER CASE
-Handle camera FPCB crack
Insertion
-Insert speaker to UPPER CASE
-Handle wires cautiously
[ Insertion state of LCD]
[ insert motor ]
INSTUMENTS TO BE USED
[insert speaker]
[ insert camera ]
NO
MATERIAL
CODE
STANDRAD
Qua n
1
Hand strap
-
-
1
2
Tweezers
-
-
1
3
Gloves
-
-
1
4 5 6
Application Subject
Work Description NO
Insertion of motor, camera and speaker
5
ED
1 2 3 4
11-6
SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization
SGH-D520/D528
Date of revision
Revision contents
Exploded and assembling View
Subject Inspection
Work contents
Confirmation and inspection standard
-Inspect exterior of Unit
-scratch and printing badness
Insertion
-Insert Navi KEY to UPPER CASE
-Look at picture
Assembly
-Fix Navi KEY PBA along fixing lever
INSTUMENTS TO BE USED NO
MATERIAL
CODE
STANDRAD
Qua n
1
NAVI KEY
GH7508861A
D520
1
2 3 4 5 6
Application
Insert KEY PAD
Assemble Navi KEY ED
1 2 3 4
11-7
SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization
SGH-D520/D528
Subject
Work Description NO
Assembly of Navi KEY PAD
6
Date of revision
Revision contents
Exploded and assembling View
Subject TAPE REMOVE
Work contents
Confirmation and inspection standard
-Adhere tape -Remove paper on tape that is attached to LCD
Insertion of -Insert FPCB and make connector and FPCB MAIN FPCB silk parallel
INSTUMENTS TO BE USED
Insert FPCB and make connector and FPCB silk parallel
NO
MATERIAL
CODE
STANDRAD
Qua n
1
MAIN FPCB
GH4101066A
18.33X61.0 0mm
1
2
TAPE
GH7421365A
21X12.5X0. 085T
1
3 4 5
LCD CONNECTOR
6
Application
ED 1 2 3 4
11-8
SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization
SGH-D520/D528
Subject
Work Description NO
MAIN FPCB Connection
7
Date of revision
Revision contents
Exploded and assembling View
Subject
Work contents
Adhere gold -Adhere gold tape along white silk line
Confirmation and inspection standard -Look at left picture
TAPE Adhere
-Adhere tape along white silk line
-Look at right picture
TAPE
INSTUMENTS TO BE USED Adhere tape along white silk line
Adhere tape along white silk line
NO
MATERIAL
CODE
STANDRAD
Qua n
1
TAPE
GH7421369A
19X3X0.35T
1
2
LCD Gasket TAPE
GH7421361A
17X2X0.3T
1
3 4 5 6
Application
ED 1 2 3
4
11-9
SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization
SGH-D520/D528
Subject
Work Description NO
ADHERE TAPE
8
Date of revision
Revision contents
Exploded and assembling View
Subject Inspection
Work contents - Inspect exterior of mic-holder
Confirmation and inspection standard -confirm whether there is small hole(look at picture)
Insertion
- Insert mic-holder with mic
-look at picture
INSTUMENTS TO BE USED
Be Caution direction
NO
MATERIAL
1
MIC-HOLDER
2
AIR-GUN
3
Tweezers
STANDRAD
Qua n
D520
1EA
-
-
-
-
-
1EA
CODE
4 5 6
Application
Confirm whether there is small hole under micholder(like left picture)
ED 1 2 3 4
11-10
SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization
SGH-D520/D528
Subject
Work Description NO
Insertion of mic-holder
9
Date of revision
Revision contents
Exploded and assembling View
Subject Inspection
Work contents -Confirm tape specification attaching
CASE
-Look at right picture
basically to LOWER CASE
Assembly of -Fold soldering part of FPCB(2 points) LOWER
Confirmation and inspection standard
-Look at pictures
-Insert FPCB to LOWER CASE -First of all, assemble top portion of HOOK -Assemble lower portion of HOOK
[Assembly flowchart] Fold soldering part of FPCB
Insert FPCB to LOWER CASE
Insert FPCB to LOWER CASE
INSTUMENTS TO BE USED NO
MATERIAL
CODE
STANDRAD
Qua n
1
LOWER CASE
GH7508859A
D520
1
2 3 4 5
Assemble lower portion of HOOK
First of all, assemble top portion of HOOK
6
Application
SGH-D520/D528 Work Description NO
Subject LOWER CASE Assembly ED 1 2 3 4
11-11
SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization
Date of revision
Revision contents
10
Exploded and assembling View
Warning ■ Torque of Electric motor when you assemble LOWER CASE and UPPER CASE => SPEC : 1.1kgf/m±0.1
SCREW INSTUMENTS TO BE USED
operation of hinge tension
STANDRAD Qu an
NO
MATERIAL
CODE
1
SCREW
6001001530
M1.4,L2.5
1
2
Electric motor
-
-
1
3
JIG for assembly
-
-
1
4
Hand strap
-
-
1
5 6
Application
ED
1 2 3 4 11-12
SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization
SGH-D520/D528
Subject
Work Description NO
SCREW
11
Date of revision
Revision contents
Exploded and assembling View
Subject
Work contents -Inspect exterior of Main Front
-Confirm damage -Confirm whether or not magnet work.
Inspection
Warning
Confirmation and inspection standard
■ If it produces only one time that is creased to FPCB, don't reuse
-Handle by badness at bonding excess to magnet
Assembly of -Assemble Main Front and hole of slide hinge -Confirm whether LCD and Main Front are Main Front
twisted or not after assembly
INSTUMENTS TO BE USED Assemble Main Front and hole of slide hinge(like this picture)
Assemble Main Front and hole of slide hinge
NO
MATERIAL
CODE
STANDRAD
Qua n
1
FRONT
GH7508863A
D520
1
2 3 4 5 6
Application Subject
Work Description NO
Assembly and inspection of Main Front
12
ED 1 2 3 4
11-13
SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization
SGH-D520/D528
Date of revision
Revision contents
Exploded and assembling View
Subject SCREW
Confirmation and inspection standard
Work contents -Check the screw size -Place Front on JIG -Screw
Warning ■ Torque of Electric motor when you assemble LOWER CASE and UPPER CASE => SPEC : 0.9kgf/m ~ 1.1kgf/m
[ SCREW ]
INSTUMENTS TO BE USED
SCREW
NO
MATERIAL
CODE
STANDRAD
Qua n
1
SCREW
6001001700
M1.4,L2
1
2
Electric motor
-
-
1
3
JIG for screw
-
-
1
4 5 6
Application
ED 1 2 3 4
11-14
SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization
SGH-D520/D528
Subject
Work Description NO
Front SCREW
13
Date of revision
Revision contents
Exploded and assembling View
Subject Adhere black tape
Work contents
Confirmation and inspection standard
-Atach black tape via red dotted line like picture.
Base line INSTUMENTS TO BE USED
Adhere tape in this portion
NO
MATERIAL
CODE
STANDRAD
Qua n
1
TAPE
GH7423218A
32.6x34.35 x0.1,bk
1
2 3 4 5 6
Application
ED 1 2 3 4
11-15
SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization
SGH-D520/D528
Subject
Work Description NO
Adhere tape
14
Date of revision
Revision contents
Exploded and assembling View
Subject Adhere
Work contents -Ahhere MAIN FPCB Gasket TAPE in appointment position
Confirmation and inspection standard -Adhere FPCB TAPE FPCB In top portion of FPCB silk
[Goodnees] [Badness] Adhere FPCB tape
11-16
SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization
Exploded and assembling View
Subject Inspection Inspection Soldering
Work contents -Inspect camera KEY FPCB
Warning
Confirmation and inspection standard -Damaged camera FPCB PAD/torn FPCB => Badnees
-Inspect soldering parts of camera key in
-Damaged camera KEY PAD, Separated PAD,
board
Short => Badness
-Solder camera KEY FPCB on board
-Solder between Guide Holes
■ Take care so that CHIP and SHORT may not happen after soldering of camera KEY FPCB ■ Temperature of Soldering iron : 350°~380° ■ Do to drop power after use of soldering iron complete
-Don't happen short
INSTUMENTS TO BE USED
Set FPCB with Guide hole
BE cautious when you solder
NO
MATERIAL
CODE
STANDRAD
Qua n
1
Camera Key FPCB
-
D520
1EA
2
JIG for soldering of Camera Key
-
D520
1EA
3
Soldering iron
-
350°~380°
1EA
4
Lead
-
SR-34 1EA (PA TYPE)
5
Hand-strap
-
Application
ED 1 2 3 4
11-17
SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization
-
1EA
SGH-D520/D528
Subject
Work Description NO
Soldering of camera KEY FPCB
16
Date of revision
Revision contents
Exploded and assembling View
Subject Inspection Inspection Soldering
Work contents -Inspect SIDE KEY FPCB
Confirmation and inspection standard -Damaged SIDE FPCB PAD/torn FPCB
Warning ■ Temperature of Soldering iron : 350°~380°
=> Badness -Inspect soldering parts of side key in board
-Damaged SIDE KEY PAD, Separated PAD, Short => Badness -Solder between Guide Holes
Solder SIDE KEY FPCB on board
-Don't happen short
INSTUMENTS TO BE USED
BE cautious when you solder
Set FPCB with Guide hole
NO
MATERIAL
CODE
STANDRAD
Qua n
1
SIDE KEY FPCB
-
D520
1EA
2
JIG for soldering of Side Key
-
D520
1EA
3
Soldering iron
-
350°~380°
1EA
4
Lead
-
SR-34 1EA (PA TYPE)
5
Air
-
-
-
6
Hand-strap
-
-
1EA
7
Gloves
-
-
1EA
Application
ED 1 2 3 4
11-18
SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization
SGH-D520/D528
Subject
Work Description NO
Soldering of SIDE KEY FPCB
17
Date of revision
Revision contents
Exploded and assembling View
Subject Inspection Soldering
Work contents Inspect exterior of antenna
Confirmation and inspection standard Check Flexure of Metal plate ,Damage and Dust
Warning ■ Temperature of Soldering iron : 350°~380°
-Place board and antenna on JIG -Solder antenna
INSTUMENTS TO BE USED
Solder antenna
Check state of metal plate
NO
MATERIAL
CODE
STANDRAD
Qua n
1
Antenna
-
이터트로닉스
1EA
2
Soldering iron
-
350°~380°
1EA
3
Lead
-
SR-34 (PA TYPE) 1EA
4
Air
-
-
-
5
Hand-strap
-
-
1EA
6
Gloves
-
-
1EA
7 Application
ED 1 2 3 4
11-19
SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization
SGH-D520/D528
Subject
Work Description NO
Soldering of antenna
18
Date of revision
Revision contents
Exploded and assembling View
Subject
Work contents -Inspect the exterior of SHIELD CAN(Metal)
Inspection
Warning
Confirmation and inspection standard -Check whether there is part that come out bounding on inside. -There is part that come out bounding(Occurrence of Short) =>Badness -Silver part of WALL part has bounded to side and come out =>Badness badness
■ Torque : Torque : 1 ± 0.1 Kgf/㎠
INSTUMENTS TO BE USED
SCREW
NO
MATERIAL
CODE
STANDRAD
Qua n
1
Gloves
-
-
1EA
2
Hand-strap
-
-
1EA
3
+ screwdriver
-
-
1EA
4
screw
6001001478
M1.4 * L3
2EA
5
JIG for screw
-
-
1EA
Application
ED 1 2 3 4
11-20
SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization
SGH-D520/D528
Subject
Work Description NO
RF Shied CAN Assembly
S19
Date of revision
Revision contents
Exploded and assembling View
Subject Adhere
Work contents
Warning
Confirmation and inspection standard
-Use alcohol to remove a stitch of tape
-Adhere TAPE along base line.
-Adhere tape
-when you adhere tape, don't contact
■ Take care so that SHORT may not happen with slide connector pin when you adhere tape
soldering of Key PAD
■ Check whether there is a stitch or not after adhering tape
INSTUMENTS TO BE USED NO
MATERIAL
CODE
STANDRAD
Quan
1
Tape
GH7421367A
19×4.5×0.3t
1EA
2
Hand-strap
-
-
1EA
3
Gloves
-
-
1EA
4
Tweezers
-
-
1EA
5 6 Application
Adhere tape ED 1 2 3 4
11-21
SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization
SGH-D520/D528
Subject
Work Description NO
Adhere tape
20
Date of revision
Revision contents
Exploded and assembling View
Subject Glue
Work contents -Glue on upper side of Bluetooth antenna
Confirmation and inspection standard -Glue avoids that invade to SIM SOKET. -Glue avoids that is spread end of PBA
-Confirm whether glue invaded in SIM SOKET Confirmation
-Blue invaded to SIM SOKEY => Badness (You can't assemble MAIN SET and it does not become SIM CARD realization )
INSTUMENTS TO BE USED
SIM SOKET
NO
MATERIAL
CODE
STANDRAD
Qua n
1
Hand-strap
-
-
1EA
2
Gloves
-
-
1EA
3
Glue
-
-
1EA
4
Glue bulk
-
-
1EA
5 6
end of PBA
Application
Glue at this portion ED 1 2 3
4
11-22
SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization
Date of revision
SGH-D520/D528
Subject
Work Description NO
Glue
21 Revision contents
Exploded and assembling View
Subject Adhere SIM CARD Sticker
Work contents -Adhere black TAPE in rihgt position like
Confirmation and inspection standard -Adhere via end of PBA (Red dotted line)
picture -Adhere SIM CARD insertion direction sticker like picture
INSTUMENTS TO BE USED
Adhere tape
Attach SIM CARD insertion direction sticker
NO
MATERIAL
CODE
STANDRAD
Quan
1
TAPE
GH7423217A
33.85x14.3x 0.1,bk
1
2
SIM CARD Sticker
GH6801920A
-
1
3 4 5 6 Application
ED 1 2
3 4
11-23
SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization
SGH-D520/D528
Subject
Work Description NO
Adhere tape
22
Date of revision
Revision contents
Exploded and assembling View
Subject
Soldering
Work contents
Warning
Confirmation and inspection standard
-Place JIG on JIG
-When solder, that take care so that
-Remove paper on tape
surroundings CHIP and SHORT may not
-Connect FPCB to board connector.
happen
-Press down once after connection of FPCB
-Check state of PAD after FPCB soldering
■When solder, that take care so that surroundings CHIP and SHORT may not happen
and tape -Solder FPCB both soldering PAD with board -Attach PN label attaching for board to MAIN PN Label
WINDOW
INSTUMENTS TO BE USED NO
MATERIAL
CODE
STANDRAD
Qua n
1
Soldering iron
-
350°~380°
1EA
2
Lead
-
SR-34 1EA (PA TYPE)
3
JIG for soldering
-
D520/D528
1대
4
Solder
Solder
Attach PN Label
5 6
Application Subject
Work Description NO
Conncet and Solder MAIN FPCB
23
ED 1 2 3
11-24
SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization
SGH-D520/D528
Date of revision
Revision contents
Exploded and assembling View
Subject Adhere Confirmation
Work contents
Confirmation and inspection standard
-Adhere tape
-Adhere via TAPE sticking.
-Confirm state of FPCB TAPE
- Confirm whether attached via silk. =>Badness of slide connection happen if do not attach via silk
INSTUMENTS TO BE USED
base line to adhere tape adhere FPCB
base line to adhere FPCB tape
NO
MATERIAL
CODE
STANDRAD
Qua n
1
TAPE
GH7421368A
30X15.5X0. 085T
1장
2
JIG for soldering
-
D520/D528
1대
3
Adhere tape
4 5 6
Application
ED 1
2 3
11-25
SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization
SGH-D520/D528
Subject
Work Description NO
Adhere tape
24
Date of revision
Revision contents
Exploded and assembling View
Subject Board Assembly
Work contents -Place board on Front -Assembles from antenna and assembles the
-Be cautious occurrence of loose antenna
top portion
Confirmatio -Confirm state of antenna and HOOK
Warning
Confirmation and inspection standard
■ Confirm the direction when you assemble SIDE KEY, camera KEY => if you consider the direction, badness happen.
-Be cautious occurrence of loose antenna
n Assembly Connect
-Assemble SET lower portion -Connect MAIN KEY connector to board
Insertion
-Insert camera KEY in Front.
Insertion
-Insert Side KEY in Front.
[Place board]
[Assembly of upper portion]
[Assembly of lower portion]
[Confirm state of antenna]
INSTUMENTS TO BE USED STANDRAD
Qua n
NO
MATERIAL
CODE
1
Camera KEY
GH7508866A
D520/D528 1EA
2
Side KEY
GH7508277A
D520/D528 1EA
3 4 5
[Connect connector]
[Insert camera Key ]
6
[Insert Side Key
7 Application Subject
Work Description NO
Assembly of Camera key and Side key
25
ED 1 2 3 4 11-26
SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization
SGH-D520/D528
Date of revision
Revision contents
Exploded and assembling View
Subject
Work contents
Assembly
-Assemble top portion of the MAIN SET
-Confirm GAP and White screen after assembly
Assembly
-Assemble right side of MAIN SET
-Confirm GAP and difference of height
Assembly
-Assemble left side of MAIN SET left side.
-Confirm GAP and difference of height
Assembly
-Assemble lower portion of MAIN SET
-Confirm GAP and difference of height
[top portion of MAIN SET]
Warning
Confirmation and inspection standard
■ Assemble so that Flexure and White screen don't happen at top portion HOOK region assembly of SET.
[tension Test]
[right side of MAIN SET]
INSTUMENTS TO BE USED NO
MATERIAL
CODE
1
REAR ASS'Y
GH9705191A
STANDRAD
Qua n
D520/D528 1EA
2 3
[left side of MAIN SET]
[lower portion of MAIN SET]
4 5 6
Application Subject
Work Description NO
REAR Assembly and tesion test
26
ED 1 2 3 4
11-27
SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization
SGH-D520/D528
Date of revision
Revision contents
Exploded and assembling View
Warning Subject SCREW
Work contents
Confirmation and inspection standard
■ Screw TORGUE : 1.6kgf/m
-SCREW(4POINTS)
INSTUMENTS TO BE USED NO
MATERIAL
CODE
STANDRAD
Qua n
1
SCREW
6001001478
M1.4,L3
1EA
2
BLACK TAPE
GH7419614A
32.2X49.5X 1EA 0.1T
3
SCREW
4 5 Application
ED 1 2 3 4
11-28
SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization
Date of revision
SGH-D520/D528
Subject
Work Description NO
SCREW
27 Revision contents
Exploded and assembling View
11-3. Slide FPCB KIT assembling
Warning ■ Take care so that CHIP and SHORT may not happen ■ Put on strap and gloves to remove electricity
[ Remove the paper on tape]
[Insert MAIN FPCB]
[Connect the Acuator]
insert FPCB Instruments to be used
[Adhere the tape]
[Solder the PCB]
NO
MATERIAL
CODE
STANDARD
Qua n
1
Soldering ion
-
350°~380°
1EA
2
Solder
-
SR-34 (PA TYPE) 1EA
3
JIG for solder
-
D520/D528 1EA
4
base line to adhere tape Adhere FPCB tape
base line to adhere FPCB tape
solde r this part
solder this part
5 6
Application
Adhere tape
Subject
Work Description NO
connection and soldering of MAIN FPCB
24
ED 1 2 3
11-29
SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization
S G H - D 5 2 0 / D 5 2 8
when to modify
what to modify
