2006 MINI Cooper 2002-08 ACCESSORIES & EQUIPMENT Exterior Lighting & Interior Illumination - Repair Instructions - Cooper (1.6L) R50/W10 & Cooper S

2002-08 ACCESSORIES & EQUIPMENT Exterior Lighting & Interior Illumination - Repair Instructions - Cooper (1.6L) R50/W10 & Cooper S

LAMP SETTINGS 63 10 ... TEST REQUIREMENTS FOR HEADLIGHT VERTICAL AIM ADJUSTMENT         



Car parked on level ground. Replace faulty glass and mirrors and blackened light bulbs. Check tire pressure and correct if necessary. Apply load equivalent to one person on driver's seat (approx. 75 kg). Vehicle with full fuel tank or appropriate additional weight in luggage compartment. Correct adjustment of headlights in relation to engine hood (gap dimensions). Manual headlight vertical aim control: Turn handwheel to 0 position. Automatic headlight vertical aim control: Wait approx. 30 seconds after switching on lights. Version with xenon headlights: Wait 80 seconds after switching on lights. During this time, do not move the vehicle and avoid vibrations. Align headlight aimer with vehicle longitudinal axis and parallel to parking surface. Set marking line (M) on aimer to distance (e). Scale graduations on aimer are equal to a gradient in cm at a distance of 10 meters.

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2006 MINI Cooper 2002-08 ACCESSORIES & EQUIPMENT Exterior Lighting & Interior Illumination - Repair Instructions - Cooper (1.6L) R50/W10 & Cooper S

Fig. 1: Aligning Headlight Aimer With Vehicle Longitudinal Axis Courtesy of BMW OF NORTH AMERICA, INC. Light/Dark Limit Of Headlights In Headlight Aimer: e) Adjustment dimension, headlights:  As per type plate on headlight housing in % (e.g.: 1.0 % = 10 cm / 10 m = 10 on headlight aimer). Adjustment dimension, fog lights: All vehicles 2.0 % = 20 cm / 10 m = 20 on headlight aimer. H) Height of center of headlight above parking surface. h) H - e = height of marking line above parking surface. +) Central mark = center point of high-beam headlight. M) Marking line of headlamp aimer. S) Parking surface of vehicle and headlight aimer. 

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2006 MINI Cooper 2002-08 ACCESSORIES & EQUIPMENT Exterior Lighting & Interior Illumination - Repair Instructions - Cooper (1.6L) R50/W10 & Cooper S

Adjustment dimension (e) is only valid for EUR. Observe differing national regulations. 63 10 004 ADJUSTING HEADLIGHTS NOTE:

For Special Tool identification, see LIGHTS - SPECIAL TOOLS - COOPER (1.6L) R50/W1 .

Special Tools Required: 

63 2 100

NOTE:

Comply with test preconditions for headlight adjustment. Refer to 63 10 ... TEST REQUIREMENTS FOR HEADLIGHT VERTICAL AIM ADJUSTMENT.

NOTE:

Illustrations show the right headlight.

Adjust headlights at adjusting screws (1) and (2). 1. Adjusting screw for vertical aiming. 2. Adjusting screw for lateral aiming.

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2006 MINI Cooper 2002-08 ACCESSORIES & EQUIPMENT Exterior Lighting & Interior Illumination - Repair Instructions - Cooper (1.6L) R50/W10 & Cooper S

Fig. 2: Identifying Headlight Adjusting Screws Courtesy of BMW OF NORTH AMERICA, INC. Open hood/bonnet. Attach special tool 63 2 100 to adjusting screw (1). Lock special tool 63 2 100 by pushing in direction of arrow on adjusting screw (1). Close hood/bonnet and make sure special tool 63 2 100 is correctly laid between hood/bonnet and wheel arch trim (3).

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2006 MINI Cooper 2002-08 ACCESSORIES & EQUIPMENT Exterior Lighting & Interior Illumination - Repair Instructions - Cooper (1.6L) R50/W10 & Cooper S

Fig. 3: View Of Headlight Adjusting Tool Courtesy of BMW OF NORTH AMERICA, INC. Adjust headlight by turning special tool 63 2 100. NOTE: 



 

Secure knurled wheel (1) when turning special tool 63 2 100.

Vertical adjustment:  Clockwise = higher.  Counterclockwise = lower. Lateral adjustment: Clockwise = to right. Counterclockwise = to left.

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2006 MINI Cooper 2002-08 ACCESSORIES & EQUIPMENT Exterior Lighting & Interior Illumination - Repair Instructions - Cooper (1.6L) R50/W10 & Cooper S

Fig. 4: Identifying Knurled Wheel On Special Tool Courtesy of BMW OF NORTH AMERICA, INC. 63 10 014 ADJUSTING FOG LAMPS Necessary Preliminary Tasks: 

Observe test preconditions for adjusting headlights. Refer to 63 10 ... TEST REQUIREMENTS FOR HEADLIGHT VERTICAL AIM ADJUSTMENT.

Carry out height adjustment of fog lamp at adjusting screw (1).

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2006 MINI Cooper 2002-08 ACCESSORIES & EQUIPMENT Exterior Lighting & Interior Illumination - Repair Instructions - Cooper (1.6L) R50/W10 & Cooper S

Fig. 5: Adjusting Height Of Fog Lamp By Adjusting Screw Courtesy of BMW OF NORTH AMERICA, INC.

HEADLIGHTS 63 12 007 REMOVING AND INSTALLING/REPLACING LEFT OR RIGHT HEADLIGHT (HALOGEN HEADLIGHT) Necessary Preliminary Tasks: 

If necessary, detach spray nozzle of headlight cleaning system. Refer to 61 67 045 REMOVING AND INSTALLING/REPLACING SPRAY NOZZLES FOR LEFT OR RIGHT HEADLIGHT CLEANING SYSTEM .

Unfasten plug connection (1) and disconnect. Release wiring harness retaining clip (2). Microsoft Tuesday, February 16, 2010 12:22:46 PM

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Release nuts (3) and remove headlight (4).

Fig. 6: Disconnecting Plug Connection Courtesy of BMW OF NORTH AMERICA, INC. Replacement: 



Remove halogen bulb for headlight. Refer to 63 99 071 REPLACING HALOGEN-LIGHT BULB FOR LEFT OR RIGHT HEADLIGHT. Remove halogen bulb for high-beam headlight. Refer to 63 99 001 REPLACING HALOGEN BULB FOR LEFT OR RIGHT HIGH-BEAM HEADLIGHT.

Installation: Adjust headlights. Refer to 63 10 004 ADJUSTING HEADLIGHTS. 63 12 008 REMOVING AND INSTALLING/REPLACING LEFT OR RIGHT HEADLIGHT (XENON HEADLIGHT, FROM 07/2004) Necessary Preliminary Tasks: 

Detach spray nozzle of headlight cleaning system. Refer to 61 67 045 REMOVING AND INSTALLING/REPLACING SPRAY NOZZLES FOR LEFT OR RIGHT HEADLIGHT CLEANING SYSTEM .

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2006 MINI Cooper 2002-08 ACCESSORIES & EQUIPMENT Exterior Lighting & Interior Illumination - Repair Instructions - Cooper (1.6L) R50/W10 & Cooper S

Release screws (1) and fold down control unit holder (2).

Fig. 7: View Of Control Unit Holder Courtesy of BMW OF NORTH AMERICA, INC. Unfasten plug connection (1) and disconnect. Release wiring harness retaining clip (2). Release nuts (4) and remove headlight (3).

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2006 MINI Cooper 2002-08 ACCESSORIES & EQUIPMENT Exterior Lighting & Interior Illumination - Repair Instructions - Cooper (1.6L) R50/W10 & Cooper S

Fig. 8: Disconnecting Plug Connection Courtesy of BMW OF NORTH AMERICA, INC. Replacement: 



Remove lamp for xenon light. Refer to 63 99 078 REPLACING BULB FOR LEFT OR RIGHT XENON HEADLIGHT (FROM 07/2004). Remove halogen bulb for high-beam headlight Refer to 63 99 001 REPLACING HALOGEN BULB FOR LEFT OR RIGHT HIGH-BEAM HEADLIGHT.

Installation: Adjust headlights. Refer to 63 10 004 ADJUSTING HEADLIGHTS. 63 12 008 REMOVING AND INSTALLING/REPLACING LEFT OR RIGHT HEADLIGHT (XENON HEADLIGHT, UP TO 07/2004) Necessary Preliminary Tasks: Microsoft Tuesday, February 16, 2010 12:22:46 PM

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2006 MINI Cooper 2002-08 ACCESSORIES & EQUIPMENT Exterior Lighting & Interior Illumination - Repair Instructions - Cooper (1.6L) R50/W10 & Cooper S



Detach spray nozzle of headlight cleaning system. Refer to 61 67 045 REMOVING AND INSTALLING/REPLACING SPRAY NOZZLES FOR LEFT OR RIGHT HEADLIGHT CLEANING SYSTEM .

Unfasten plug connection (1) and disconnect. Release wiring harness retaining clip (2). Release screws (3) and fold down control unit holder (4).

Fig. 9: View Of Control Unit Holder Courtesy of BMW OF NORTH AMERICA, INC. Release nuts (1) and remove headlight (2).

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2006 MINI Cooper 2002-08 ACCESSORIES & EQUIPMENT Exterior Lighting & Interior Illumination - Repair Instructions - Cooper (1.6L) R50/W10 & Cooper S

Fig. 10: Locating Headlight Retaining Nuts Courtesy of BMW OF NORTH AMERICA, INC. Replacement: 



Remove lamp for xenon light. Refer to 63 99 078 REPLACING BULB FOR LEFT OR RIGHT XENON HEADLIGHT (FROM 07/2004). Remove halogen bulb for high-beam headlight. Refer to 63 99 001 REPLACING HALOGEN BULB FOR LEFT OR RIGHT HIGH-BEAM HEADLIGHT.

Installation: Adjust headlights. Refer to 63 10 004 ADJUSTING HEADLIGHTS. 63 12 862 REPLACING CONTROL UNIT FOR LEFT OR RIGHT XENON HEADLIGHT WARNING: Version with xenon headlights: Danger to life due to high voltage! Microsoft Tuesday, February 16, 2010 12:22:46 PM

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2006 MINI Cooper 2002-08 ACCESSORIES & EQUIPMENT Exterior Lighting & Interior Illumination - Repair Instructions - Cooper (1.6L) R50/W10 & Cooper S

Therefore disconnect all components from voltage supply before removal. Work on the entire xenon lighting system (control unit, ignition unit with lamp) may only be carried out by specialist personnel. Up to 07/2004: Release screws (1) and fold down control unit holder.

Fig. 11: View Of Control Unit Holder (Up To 07/2004) Courtesy of BMW OF NORTH AMERICA, INC. From 07/2004: Release screws (1) and fold down control unit holder (2).

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Fig. 12: View Of Control Unit Holder (From 07/2004) Courtesy of BMW OF NORTH AMERICA, INC. All: Release screws (1). Detach control unit for xenon headlight from control unit holder. Installation: Make sure associated plug connection of control unit for xenon headlight is correctly seated.

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Fig. 13: Removing Control Unit From Control Unit Holder Courtesy of BMW OF NORTH AMERICA, INC.

TURN SIGNAL INDICATOR LIGHTS 63 13 150 REMOVING AND INSTALLING/REPLACING COMPLETE FRONT LEFT OR RIGHT TURN SIGNAL LAMP Necessary Preliminary Tasks: 

Remove front bumper trim. Refer to 51 11 156 REMOVING AND INSTALLING FRONT BUMPER TRIM .

Release screws (1) and remove complete front turn signal lamp.

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Fig. 14: Locating Front Turn Signal Retaining Screws Courtesy of BMW OF NORTH AMERICA, INC. 63 13 200 REMOVING AND INSTALLING/REPLACING FRONT LEFT OR RIGHT AUXILIARY TURN SIGNAL LAMP This operation is described in 63 99 295 REPLACING BULB FOR LEFT OR RIGHT AUXILIARY TURN SIGNAL LIGHT. Slide auxiliary turn signal lamp (1) towards rear and fold in direction of arrow out of trim (2).

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2006 MINI Cooper 2002-08 ACCESSORIES & EQUIPMENT Exterior Lighting & Interior Illumination - Repair Instructions - Cooper (1.6L) R50/W10 & Cooper S

Fig. 15: View Of Auxiliary Turn Signal Lamp In Trim Courtesy of BMW OF NORTH AMERICA, INC.

FOG LIGHTS, AUXILIARY LIGHTS 63 17 000 REMOVING AND INSTALLING/REPLACING LEFT OR RIGHT FOGLAMP INSERT Necessary Preliminary Tasks: 

Remove front wheel arch trim. Refer to 51 71 040 REMOVING AND INSTALLING/REPLACING FRONT LEFT OR RIGHT WHEEL ARCH LINER .

Unfasten plug connection (1) and disconnect. Turn lock (2) in direction of arrow and remove complete bulb holder (3).

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Fig. 16: Locating Foglamp Plug Connection Courtesy of BMW OF NORTH AMERICA, INC. Release screws (1) and remove foglamp insert (2). Installation: Adjust front fog lamps. Refer to 63 10 014 ADJUSTING FOG LAMPS.

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Fig. 17: Identifying Foglamp Insert Courtesy of BMW OF NORTH AMERICA, INC.

REAR LIGHT CLUSTER 63 21 101 REPLACING SEALING FRAME FOR LEFT OR RIGHT REAR LIGHT Necessary Preliminary Tasks: 

Remove rear light. Refer to 63 21 180 REMOVING AND INSTALLING/REPLACING LEFT OR RIGHT REAR LIGHT.

Up to 07/2004: Detach sealing frame for rear light (1) in upwards direction from rear light (2). Installation: Microsoft Tuesday, February 16, 2010 12:22:46 PM

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2006 MINI Cooper 2002-08 ACCESSORIES & EQUIPMENT Exterior Lighting & Interior Illumination - Repair Instructions - Cooper (1.6L) R50/W10 & Cooper S



Make sure sealing frame for rear light (1) is correctly bonded all round on rear light (2).

Fig. 18: View Of Sealing Frame For Rear Light (Up To 07/2004) Courtesy of BMW OF NORTH AMERICA, INC. From 07/2004: Detach sealing frame for rear light (1) in upwards direction from rear light (2). Installation:  

Sealing frame for rear light (1) is centered via lugs (3). Make sure sealing frame for rear light (1) is correctly bonded all round on rear light (2).

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Fig. 19: View Of Sealing Frame For Rear Light (From 07/2004) Courtesy of BMW OF NORTH AMERICA, INC. 63 21 180 REMOVING AND INSTALLING/REPLACING LEFT OR RIGHT REAR LIGHT Unlock catches (1) and remove cover (2).

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Fig. 20: Locating Catches In Cover Courtesy of BMW OF NORTH AMERICA, INC. Release nut (1) of rear light.

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Fig. 21: Identifying Nut Of Rear Light Courtesy of BMW OF NORTH AMERICA, INC. Release retaining clips (1) and remove rear light (3) from side panel. Unfasten plug connection (2) and disconnect. Remove rear light (3).

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2006 MINI Cooper 2002-08 ACCESSORIES & EQUIPMENT Exterior Lighting & Interior Illumination - Repair Instructions - Cooper (1.6L) R50/W10 & Cooper S

Fig. 22: Removing Rear Light From Side Panel Courtesy of BMW OF NORTH AMERICA, INC. Installation: Make sure sealing frame (1) is correctly seated on rear light (2). If necessary, replace sealing frame (1).

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Fig. 23: View Of Sealing Frame Courtesy of BMW OF NORTH AMERICA, INC.

REVERSING LIGHTS 63 22 010 REMOVING AND INSTALLING/REPLACING REVERSING LIGHT (UP TO 07/2004) This operation is described in: 63 99 307 REPLACING BULB FOR REVERSING LIGHT (UP TO 07/2004).

BRAKE LIGHTS 63 25 000 REMOVING AND INSTALLING/REPLACING ADDITIONAL STOP LIGHT CAUTION: Apply masking tape across stop light to secure to body. This will prevent the light from dropping onto the roof panel and causing paint damage during the following step. Microsoft Tuesday, February 16, 2010 12:22:46 PM

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2006 MINI Cooper 2002-08 ACCESSORIES & EQUIPMENT Exterior Lighting & Interior Illumination - Repair Instructions - Cooper (1.6L) R50/W10 & Cooper S

Open tailgate. Remove Torx screws (1).

Fig. 24: Removing Torx Screws Courtesy of BMW OF NORTH AMERICA, INC. Close tailgate. Release masking tape and light from tailgate to access electrical connector. Release connector from light assembly clip (1), disconnect connector (2) and remove light assembly (3).

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Fig. 25: Removing Light Assembly Courtesy of BMW OF NORTH AMERICA, INC.

INTERIOR LIGHTS 63 31 000 REMOVING AND INSTALLING/REPLACING COMPLETE CEILING LIGHT Switch off interior light. Unclip cover from light module.

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Fig. 26: Identifying Light Module Cover Courtesy of BMW OF NORTH AMERICA, INC. Remove screws (1) securing light module to headliner.

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Fig. 27: Locating Light Module Retaining Screws Courtesy of BMW OF NORTH AMERICA, INC. Disconnect multiplug (1) from light module. Remove light module (2).

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Fig. 28: View Of Multiplug In Light Module Courtesy of BMW OF NORTH AMERICA, INC. 63 31 020 REMOVING AND INSTALLING/REPLACING FOOTWELL LIGHT IMPORTANT: Follow instructions for handling light bulbs (interior lights). Refer to 63 99 ... INSTRUCTIONS FOR REPLACING LIGHT BULBS (INTERIOR LIGHTS). Release footwell light.

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Fig. 29: Removing Footwell Light Courtesy of BMW OF NORTH AMERICA, INC. Disconnect plug connection (1) and remove footwell light (2).

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Fig. 30: Locating Plug Connection Courtesy of BMW OF NORTH AMERICA, INC. 63 31 080 REMOVING/INSTALLING REPLACING LUGGAGE COMPARTMENT LIGHT Release luggage compartment light.

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Fig. 31: Removing Luggage Compartment Light Courtesy of BMW OF NORTH AMERICA, INC. Disconnect connectors (1) from luggage compartment light (2) and remove light.

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Fig. 32: Identifying Connectors From Luggage Compartment Light Courtesy of BMW OF NORTH AMERICA, INC. 63 31 150 REMOVING AND INSTALLING/REPLACING GLOVEBOX LIGHT IMPORTANT: Follow instructions for replacing light bulbs (interior lights). Refer to 63 99 ... INSTRUCTIONS FOR REPLACING LIGHT BULBS (INTERIOR LIGHTS). Open glovebox. Lever out glovebox light (1) in direction of arrow. Disconnect plug connection and remove glovebox light (1). Replacement: Remove light bulb (2). Microsoft Tuesday, February 16, 2010 12:22:46 PM

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Note type of bulb. Refer to LIGHTS - TECHNICAL DATA - COOPER (1.6L) R50/W10 .

Fig. 33: Removing Light Bulb Courtesy of BMW OF NORTH AMERICA, INC.

LIGHT BULBS 63 31 080 REMOVING/INSTALLING REPLACING LUGGAGE COMPARTMENT LIGHT Release luggage compartment light.

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Fig. 34: Removing Luggage Compartment Light Courtesy of BMW OF NORTH AMERICA, INC. Disconnect connectors (1) from luggage compartment light (2) and remove light.

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Fig. 35: Disconnecting Connectors From Luggage Compartment Light Courtesy of BMW OF NORTH AMERICA, INC. 63 99 ... INSTRUCTIONS FOR HANDLING LIGHT BULBS (EXTERIOR LIGHTS) WARNING: Xenon headlights: Danger to life due to high voltage! Work on the entire xenon lighting system (ignition unit, control unit and lamp) may only be carried out by specialist personnel. WARNING: Halogen lamps are under pressure: To avoid injury, wear protective goggles and gloves. IMPORTANT: To prevent short-circuiting, disconnect light bulbs from voltage supply prior to replacement. Do not touch the glass bulbs in new lights bulbs as even the slightest contamination will burn in and reduce bulb service life. Microsoft Tuesday, February 16, 2010 12:22:46 PM

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Only touch light bulbs with clean gloves or a clean cloth. Do not expose light bulbs to mechanical vibrations. Use only recommended light bulbs. Follow the light bulb manufacturer's instructions without fail. 63 99 ... INSTRUCTIONS FOR REPLACING LIGHT BULBS (INTERIOR LIGHTS) CAUTION: To prevent short-circuiting, disconnect light bulbs from voltage supply prior to replacement. Do not touch the glass bulbs in new lights bulbs as even the slightest contamination will burn in and reduce bulb service life. Only touch light bulbs with clean gloves or a clean cloth. Do not expose light bulbs to mechanical vibrations. Use only recommended light bulbs. Follow the light bulb manufacturer's instructions without fail. 63 99 001 REPLACING HALOGEN BULB FOR LEFT OR RIGHT HIGH-BEAM HEADLIGHT WARNING: Follow instructions for handling light bulbs (exterior lights). Refer to 63 99 ... INSTRUCTIONS FOR HANDLING LIGHT BULBS (EXTERIOR LIGHTS). Remove cover (1) of halogen bulb for high-beam headlight. Up to 07/2004: Release lock (3) and remove halogen bulb for high-beam headlight (4) from headlight. From 07/2004: Unclip halogen bulb for high-beam headlight (4) towards rear from catch. All: Disconnect plug connection (2) and remove halogen bulb for high-beam headlight (4). Installation: Microsoft Tuesday, February 16, 2010 12:22:46 PM

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Make sure halogen bulb for high-beam headlight (4) is correctly seated. Installation: Note type of bulb. Refer to LIGHTS - TECHNICAL DATA - COOPER (1.6L) R50/W10 .

Fig. 36: Removing Cover Of Halogen Bulb For High-Beam Headlight Courtesy of BMW OF NORTH AMERICA, INC. 63 99 071 REPLACING HALOGEN-LIGHT BULB FOR LEFT OR RIGHT HEADLIGHT WARNING: Follow instructions for handling light bulbs (exterior lights). Refer to 63 99 ... INSTRUCTIONS FOR HANDLING LIGHT BULBS (EXTERIOR LIGHTS). Remove cover (1) of halogen bulb for headlight. Up to 07/2004: Microsoft Tuesday, February 16, 2010 12:22:46 PM

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Release lock (3) and remove halogen bulb for headlight (4) from headlight. From 07/2004: Unclip halogen bulb for headlight (4) towards rear from catch. All: Disconnect plug connection (2) and remove halogen bulb for headlight (4). Installation: Make sure halogen bulb for headlight (4) is correctly seated. Installation: Note type of bulb. Refer to LIGHTS - TECHNICAL DATA - COOPER (1.6L) R50/W10 .

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Fig. 37: Removing Cover Of Halogen Bulb For Headlight Courtesy of BMW OF NORTH AMERICA, INC. 63 99 078 REPLACING BULB FOR LEFT OR RIGHT XENON HEADLIGHT (FROM 07/2004) WARNING: Follow instructions for handling light bulbs (exterior lights). Refer to 63 99 ... INSTRUCTIONS FOR HANDLING LIGHT BULBS (EXTERIOR LIGHTS). NOTE:

For purposes of clarity, illustration shows removed headlight (4).

Open lock (1) and remove cover of bulb for xenon headlight. NOTE:

Plug (3) is automatically released by turning ignition unit for xenon headlight (2).

Turn ignition unit for xenon headlight (2) approx. 30° counterclockwise and detach from headlight (4).

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Fig. 38: Locating Ignition Unit For Xenon Headlight Courtesy of BMW OF NORTH AMERICA, INC. Installation: First fit ignition unit for xenon headlight (2), then attach plug (3). Unlock retaining ring (1) in direction of arrow and remove. Remove bulb for xenon headlight (2) in direction of arrow from headlight (3). Microsoft Tuesday, February 16, 2010 12:22:47 PM

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2006 MINI Cooper 2002-08 ACCESSORIES & EQUIPMENT Exterior Lighting & Interior Illumination - Repair Instructions - Cooper (1.6L) R50/W10 & Cooper S

Fig. 39: Identifying Xenon Headlight Bulb Courtesy of BMW OF NORTH AMERICA, INC. Installation: Insert bulb for xenon headlight (1) exactly in headlight (2). Observe "Top" marking (3). Fit retaining ring (4) on headlight in such a way that apertures (5) slide over fixtures of ignition unit for xenon headlight.

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Fig. 40: View Of Retaining Ring On Headlight Courtesy of BMW OF NORTH AMERICA, INC. Installation: Note type of bulb. Refer to LIGHTS - TECHNICAL DATA - COOPER (1.6L) R50/W10 . 63 99 078 REPLACING BULB FOR LEFT OR RIGHT XENON HEADLIGHT (UP TO 07/2004) WARNING: Follow instructions for handling light bulbs (exterior lights). Refer to 63 99 ... INSTRUCTIONS FOR HANDLING LIGHT BULBS (EXTERIOR LIGHTS). NOTE:

For purposes of clarity, illustration shows removed headlight.

Open cover (1) of bulb for xenon headlight. Turn ignition unit (2) in direction of arrow and remove. Microsoft Tuesday, February 16, 2010 12:22:47 PM

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Fig. 41: Locating Ignition Unit Courtesy of BMW OF NORTH AMERICA, INC. Release lock (1) and remove bulb for xenon headlight (2).

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2006 MINI Cooper 2002-08 ACCESSORIES & EQUIPMENT Exterior Lighting & Interior Illumination - Repair Instructions - Cooper (1.6L) R50/W10 & Cooper S

Fig. 42: Identifying Xenon Headlight Bulb Courtesy of BMW OF NORTH AMERICA, INC. Installation: Note type of bulb. Refer to LIGHTS - TECHNICAL DATA - COOPER (1.6L) R50/W10 . 63 99 131 REPLACING BULB FOR LEFT OR RIGHT FRONT PARKING LIGHT WARNING: Follow instructions for handling light bulbs (exterior lights). Refer to 63 99 ... INSTRUCTIONS FOR HANDLING LIGHT BULBS (EXTERIOR LIGHTS). Turn bulb holder (1) in direction of arrow and remove towards rear from light (2).

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2006 MINI Cooper 2002-08 ACCESSORIES & EQUIPMENT Exterior Lighting & Interior Illumination - Repair Instructions - Cooper (1.6L) R50/W10 & Cooper S

Fig. 43: Locating Bulb Holder Courtesy of BMW OF NORTH AMERICA, INC. Remove bulb for front parking light (1) from bulb holder (2). Installation: Note type of bulb. Refer to LIGHTS - TECHNICAL DATA - COOPER (1.6L) R50/W10 .

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2006 MINI Cooper 2002-08 ACCESSORIES & EQUIPMENT Exterior Lighting & Interior Illumination - Repair Instructions - Cooper (1.6L) R50/W10 & Cooper S

Fig. 44: View Of Front Parking Light Bulb Courtesy of BMW OF NORTH AMERICA, INC. 63 99 201 REPLACING HALOGEN BULB FOR LEFT OR RIGHT FOG LAMP (FROM 07/2004) NOTE:

Depending on which halogen bulb (right or left side) is to be replaced, it is necessary to turn the front wheels to their full lock so that there is sufficient space available. See below:

Left bulb: Turn wheels to full left lock. Right bulb: Turn wheels to full right lock. Necessary Preliminary Tasks: 

Detach front wheel arch trim in front area. Refer to 51 71 040 REMOVING AND INSTALLING/REPLACING FRONT LEFT OR RIGHT WHEEL ARCH LINER .

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2006 MINI Cooper 2002-08 ACCESSORIES & EQUIPMENT Exterior Lighting & Interior Illumination - Repair Instructions - Cooper (1.6L) R50/W10 & Cooper S

Unfasten plug connection (1) and disconnect. Turn halogen bulb for fog lamp (2) in direction of arrow and remove towards rear. Installation: Make sure halogen bulb for fog lamp (2) is correctly seated. Note type of bulb. Refer to LIGHTS - TECHNICAL DATA - COOPER (1.6L) R50/W10 .

Fig. 45: View Of Halogen Bulb For Fog Lamp Courtesy of BMW OF NORTH AMERICA, INC. 63 99 201 REPLACING HALOGEN BULB FOR LEFT OR RIGHT FOG LAMP (UP TO 07/2004) NOTE:

Depending on which halogen bulb (right or left side) is to be replaced, it is necessary to turn the front wheels to their full lock so that there is sufficient space available. See below:

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2006 MINI Cooper 2002-08 ACCESSORIES & EQUIPMENT Exterior Lighting & Interior Illumination - Repair Instructions - Cooper (1.6L) R50/W10 & Cooper S

Left bulb: Turn wheels to full left lock. Right bulb: Turn wheels to full right lock. Necessary Preliminary Tasks: 

Detach front wheel arch trim in front area. Refer to 51 71 040 REMOVING AND INSTALLING/REPLACING FRONT LEFT OR RIGHT WHEEL ARCH LINER .

Turn lock in direction of arrow and remove bulb holder (1) towards rear.

Fig. 46: View Of Bulb Holder Courtesy of BMW OF NORTH AMERICA, INC. Pull off halogen bulb for fog lamp (1). Installation: Microsoft Tuesday, February 16, 2010 12:22:47 PM

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2006 MINI Cooper 2002-08 ACCESSORIES & EQUIPMENT Exterior Lighting & Interior Illumination - Repair Instructions - Cooper (1.6L) R50/W10 & Cooper S

Make sure halogen bulb for fog lamp (1) is correctly seated. Note type of bulb. Refer to LIGHTS - TECHNICAL DATA - COOPER (1.6L) R50/W10 .

Fig. 47: Identifying Fog Lamp Halogen Bulb Courtesy of BMW OF NORTH AMERICA, INC. 63 99 271 REPLACING BULB FOR LEFT OR RIGHT FRONT TURN INDICATOR WARNING: Follow instructions for handling light bulbs (exterior lights). Refer to 63 99 ... INSTRUCTIONS FOR HANDLING LIGHT BULBS (EXTERIOR LIGHTS). Turn bulb holder (1) in direction of arrow and remove towards rear front light.

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2006 MINI Cooper 2002-08 ACCESSORIES & EQUIPMENT Exterior Lighting & Interior Illumination - Repair Instructions - Cooper (1.6L) R50/W10 & Cooper S

Fig. 48: Locating Bulb Holder Courtesy of BMW OF NORTH AMERICA, INC. Remove bulb for front turn indicator (2) from bulb holder (1). Installation: Note type of bulb. Refer to LIGHTS - TECHNICAL DATA - COOPER (1.6L) R50/W10 .

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2006 MINI Cooper 2002-08 ACCESSORIES & EQUIPMENT Exterior Lighting & Interior Illumination - Repair Instructions - Cooper (1.6L) R50/W10 & Cooper S

Fig. 49: View Of Bulb For Front Turn Indicator Courtesy of BMW OF NORTH AMERICA, INC. 63 99 295 REPLACING BULB FOR LEFT OR RIGHT AUXILIARY TURN SIGNAL LIGHT WARNING: Follow instructions for handling light bulbs (exterior lights). Refer to 63 99 ... INSTRUCTIONS FOR HANDLING LIGHT BULBS (EXTERIOR LIGHTS). Carefully lever out trim containing auxiliary turn signal light in front area (1) and slide towards front (2). Remove trim containing auxiliary turn signal light from side wing.

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2006 MINI Cooper 2002-08 ACCESSORIES & EQUIPMENT Exterior Lighting & Interior Illumination - Repair Instructions - Cooper (1.6L) R50/W10 & Cooper S

Fig. 50: Removing Auxiliary Turn Signal Light From Trim Courtesy of BMW OF NORTH AMERICA, INC. Turn bulb holder (1) counterclockwise and remove trim containing auxiliary turn signal light (2). Remove bulb for auxiliary turn signal light (3) from bulb holder (1). Installation: Note type of bulb. Refer to LIGHTS - TECHNICAL DATA - COOPER (1.6L) R50/W10 . Make sure sealing ring (4) is correctly seated.

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2006 MINI Cooper 2002-08 ACCESSORIES & EQUIPMENT Exterior Lighting & Interior Illumination - Repair Instructions - Cooper (1.6L) R50/W10 & Cooper S

Fig. 51: Identifying Bulb For Auxiliary Turn Signal Light Courtesy of BMW OF NORTH AMERICA, INC. 63 99 307 REPLACING BULB FOR REVERSING LIGHT (UP TO 07/2004) WARNING: Follow instructions for handling light bulbs (exterior lights). Refer to 63 99 ... INSTRUCTIONS FOR HANDLING LIGHT BULBS (EXTERIOR LIGHTS). Release retaining clip (1) from reversing light (3) behind bumper. Detach reversing light (3) from bumper trim. Turn bulb holder (2) of reversing light (3) counterclockwise and remove. Remove bulb for reversing light (4). Installation: Microsoft Tuesday, February 16, 2010 12:22:47 PM

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Make sure sealing ring (5) is correctly seated in bulb holder (2). Note type of bulb. Refer to LIGHTS - TECHNICAL DATA - COOPER (1.6L) R50/W10 .

Fig. 52: Identifying Retaining Clip On Reversing Light Courtesy of BMW OF NORTH AMERICA, INC. 63 99 315 REPLACING LIGHT BULB(S) FOR LEFT OR RIGHT REAR LIGHT WARNING: Follow instructions for handling light bulbs (exterior lights). Refer to 63 99 ... INSTRUCTIONS FOR HANDLING LIGHT BULBS (EXTERIOR LIGHTS). R50/R53: Unlock retainers (1) and remove cover (2) from luggage compartment wheel arch trim.

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2006 MINI Cooper 2002-08 ACCESSORIES & EQUIPMENT Exterior Lighting & Interior Illumination - Repair Instructions - Cooper (1.6L) R50/W10 & Cooper S

Fig. 53: Removing Cover From Luggage Compartment Wheel Arch Trim Courtesy of BMW OF NORTH AMERICA, INC. R52: Tilt cover (1) in direction of arrow away from luggage compartment wheel arch trim (2) and remove.

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Fig. 54: Identifying Cover In Luggage Compartment Courtesy of BMW OF NORTH AMERICA, INC. Up To 07/2004: NOTE:

Rear light (2) removed for purposes of clarity.

Unlock retaining tab (1) and remove socket housing for rear light (2) from rear light.

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Fig. 55: View Of Socket Housing Courtesy of BMW OF NORTH AMERICA, INC. Turn faulty bulb(s) and pull out of socket housing for rear light. NOTE:

1. Bulb, rear fog light. 2. Bulb, turn indicator light. 3. Bulb, rear light/brake light.

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2006 MINI Cooper 2002-08 ACCESSORIES & EQUIPMENT Exterior Lighting & Interior Illumination - Repair Instructions - Cooper (1.6L) R50/W10 & Cooper S

Fig. 56: Identifying Different Rear Bulbs Courtesy of BMW OF NORTH AMERICA, INC. From 07/2004: NOTE:

Rear light (3) removed for purposes of clarity.

Unlock retaining tabs (1) in direction of arrow and remove socket housing for rear light (2) from rear light (3). Installation: Socket housing for rear light (2) is guided over pins (4).

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2006 MINI Cooper 2002-08 ACCESSORIES & EQUIPMENT Exterior Lighting & Interior Illumination - Repair Instructions - Cooper (1.6L) R50/W10 & Cooper S

Fig. 57: Locating Retaining Tabs Courtesy of BMW OF NORTH AMERICA, INC. Turn faulty bulb(s) and pull out of socket housing for rear light. Turn faulty reversing light bulb (3) and pull out of socket housing for rear light. NOTE:

1. Bulb, turn indicator light. 2. Bulb, rear light/brake light. 3. Bulb, reversing light.

All Versions: Installation: Note type of bulb. Refer to LIGHTS - TECHNICAL DATA - COOPER (1.6L) R50/W10 .

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2006 MINI Cooper 2002-08 ACCESSORIES & EQUIPMENT Exterior Lighting & Interior Illumination - Repair Instructions - Cooper (1.6L) R50/W10 & Cooper S

Fig. 58: View Of Rear Light Bulb Courtesy of BMW OF NORTH AMERICA, INC. 63 99 401 REPLACING BULB FOR LEFT OR RIGHT LICENSE PLATE LIGHT NOTE:

The procedure following the instructions below is possibly made easier by holding the rear lid partly open.

Lever out lens cover (1) in direction (A) and then in direction (B) and remove. NOTE:

Direction (A) is determined by the position of retaining clip (2). Always lever lens cover in direction of this retaining clip because this facilitates its removal.

Remove bulb (3).

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2006 MINI Cooper 2002-08 ACCESSORIES & EQUIPMENT Exterior Lighting & Interior Illumination - Repair Instructions - Cooper (1.6L) R50/W10 & Cooper S

Fig. 59: Identifying License Plate Light Lens Courtesy of BMW OF NORTH AMERICA, INC. Installation: Do not take hold of glass part of bulb with bare fingers. Only take hold of bulb on base or with a clean cloth or packaging of light bulb. NOTE:

Technical data for new bulb. Refer to LIGHTS - TECHNICAL DATA - COOPER (1.6L) R50/W10 .

63 99 431 REPLACING LIGHT BULB(S) FOR CEILING LIGHT Unclip cover from light module.

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Fig. 60: View Of Cover From Light Module Courtesy of BMW OF NORTH AMERICA, INC. Remove bulb (1).

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2006 MINI Cooper 2002-08 ACCESSORIES & EQUIPMENT Exterior Lighting & Interior Illumination - Repair Instructions - Cooper (1.6L) R50/W10 & Cooper S

Fig. 61: Identifying Bulb For Ceiling Light Courtesy of BMW OF NORTH AMERICA, INC. To replace map reading bulbs: Remove screws (1) securing light module to headliner.

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2006 MINI Cooper 2002-08 ACCESSORIES & EQUIPMENT Exterior Lighting & Interior Illumination - Repair Instructions - Cooper (1.6L) R50/W10 & Cooper S

Fig. 62: Locating Screws Securing Light Module To Headliner Courtesy of BMW OF NORTH AMERICA, INC. Twist out light bulb(s) (1).

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2006 MINI Cooper 2002-08 ACCESSORIES & EQUIPMENT Exterior Lighting & Interior Illumination - Repair Instructions - Cooper (1.6L) R50/W10 & Cooper S

Fig. 63: View Of Light Bulb Courtesy of BMW OF NORTH AMERICA, INC. CAUTION: Do not touch glass part of bulb with bare fingers. Only touch bulb on its base or with a clean cloth or packaging of light bulb. NOTE:

For new bulb specification. Refer to LIGHTS - TECHNICAL DATA - COOPER (1.6L) R50/W10 .

63 99 437 REPLACING LIGHT BULB FOR FOOTWELL LIGHT IMPORTANT: Follow instructions for handling light bulbs (interior lights). Refer to 63 99 ... INSTRUCTIONS FOR REPLACING LIGHT BULBS (INTERIOR LIGHTS). Release footwell light.

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2006 MINI Cooper 2002-08 ACCESSORIES & EQUIPMENT Exterior Lighting & Interior Illumination - Repair Instructions - Cooper (1.6L) R50/W10 & Cooper S

Fig. 64: View Of Footwell Light Courtesy of BMW OF NORTH AMERICA, INC. Remove bulb for footwell light (1) from holder. Installation: Note type of bulb. Refer to LIGHTS - TECHNICAL DATA - COOPER (1.6L) R50/W10 .

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2006 MINI Cooper 2002-08 ACCESSORIES & EQUIPMENT Exterior Lighting & Interior Illumination - Repair Instructions - Cooper (1.6L) R50/W10 & Cooper S

Fig. 65: Identifying Bulb For Footwell Light Courtesy of BMW OF NORTH AMERICA, INC. 63 99 451 REPLACING LIGHT BULB FOR LUGGAGE COMPARTMENT LIGHT Release luggage compartment light.

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Fig. 66: View Of Luggage Compartment Light Courtesy of BMW OF NORTH AMERICA, INC. Remove bulb (1).

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2006 MINI Cooper 2002-08 ACCESSORIES & EQUIPMENT Exterior Lighting & Interior Illumination - Repair Instructions - Cooper (1.6L) R50/W10 & Cooper S

Fig. 67: Locating Bulb For Luggage Compartment Courtesy of BMW OF NORTH AMERICA, INC. CAUTION: Do not touch glass part of bulb with bare fingers. Only touch bulb on its base or with a clean cloth or packaging of light bulb. NOTE:

For new bulb specification. Refer to LIGHTS - TECHNICAL DATA - COOPER (1.6L) R50/W10 .

63 99 461 REPLACING BULB FOR GLOVEBOX LIGHT Operation is described in: 63 31 150 REMOVING AND INSTALLING/REPLACING GLOVEBOX LIGHT.

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