CONTENTS ENGINE 32- 83

Cylinder Head ............................ . Cylinder ..................................... .

Rear Wheel .................................. .

010-011

Steering Handle · Cable ....................... .

8S 86

Stand· Footrest .............................. .

012 013- 014

Generator ................................... .

01S

Camshaft · Chain . . . . ........................ .

87

Oil Pump .................................... .

Flasher Ught ................................. . Meter ....................................... .

t:xhaust ..................................... .

88- 89 8:!J- 811 812 - 813 814

Taillight ...................................... . Handle Switch Lever ......................... .

Crankcase ................................... .

81~

t=:lectrical 1 ................................... .

Crankcase Caver 1 ............................ .

C2

.:..lcctrical 2 ................................... .

Starter ....................................... .

C3- C4

Clutch ....................................... .

CS- C6 C7- CS

Crankshaft · Piston ........................... . Valve ....................................... .

lntake ...................................... . Carburetor ............ _...................... .

Transmission ................................ . Shift Cam · f rk .............................. . Shifter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

.

C9 C10

CHASSIS Fram~

....................................... .

C11 - C12

Fender ...................................... .

C13

Side Caver ................................... .

C14 -C1S

Rear Arm .................................... .

02

Steering ..................................... .

03 04-05 06 07 os- 09

Front Fork ................................... . Fuel Tank .................................... . Seat ......................................... . Front Wheel ................................. .

Headlight .................................... .

E2 E3 E4- ES

E6- E7 ES E9 E10

INDEX NUMERICAL INDEX

L1- l4

YAMAHA

u

I253EB-300@

YAMAliA GENUIN~

Parts & Accessorles

1 A3 ]

FOREWORD Th1s Parts Catalogue is related to the parts for the model(s) in the below frame. When you are ordering replacement parts, please refer to this Parts Catalogue and quùte both part numbers and part names correctly.

6. Applicable Seriai No. and Color Code \l) Frame Seriai No.

SR500'95 (3EB6)

?1

1

Engine Seriai No.

48T-0521 01 48T-052101

1 . Modifications or additions which have been made after issue of the Parts Catalogue will be announced in the Yamaha Pa.ts News. lt is advisable that you make necessary corrections to the Parts Catalogue according to the Yamaha Parts News.

2. Abbreviations The following abbreviations "UR" "UN" "AP" "LM" "F#"

die

used rn this Parts Catalogue.

Use spec1ned parts number. Use as many as needed. Alternate Parts Local Made (Parts need to te ordered locally) Frame No. (Applicable machine No.)

3. Parts, which are to be supplied in an assembly, are listed with a dot(.) in front of the part name as shown below. EXAMPLE CARBURETOR ASSY . JET, PILOT . NOZZLE, MAIN 4.

Color Code

OOJY

Number of compotler,c for assembly

Color Name

MIY AE.J MAROON

Abbreviation

MYM

The "' 1meral appearrng to the right of each component part indicates the quantity of parts for eact> EXAMPLE

;embly unit.

----------------------------------------------DESCRIPTION Q'TY REMARKS

PART NO.

l:'FS-83310-60

FRONT F! ASHER LIGHT ASSY

115-83311-60

. BULB ( 6V-18W)

7.

2

used for assembling. When assembling, please use the applicable service manual. 8.

S.

Applicable colors of graphies are represented in the "REMARKS" as shown below. PART NO.

DESCRIPTION

Note thê . the illustrations are for reference in finding parts numbers, not to be

Q'TY REMARKS

2N4-2411 0-00-XS

FUEL TANK COMP.

MAXIM RED

3J1-24240-10

. GRAPHIC, FUEL TANK

for MXR

( A4

The asterisk (*) before a reference number indicates modification items after the first edition.

1

CONTEI\iTS ENGINE Cylinder Head ................................ . Cyhnder .................................... . Cranlcshaft · Piston ........................... .

82-83

RearWheel .................................. .

010 -011

84

012 013- 014

Valve ....................................... . Camshaft · Ch1in ............................. . Oil Pump .................................... . !r.cake ....................................... .

86 87

Steering Handle r:::able ....................... . Stand · Footrest .............................. . Generator .............................. . Flasher Light ................................. . Meter ....................................... .

E2 E3 E4- E5 E6- E7 E8 E9 E10

Carburetor ................................... . Exhaust ..................................... . Crankcase ................................... . Crankcase Co1er 1 ............................ . Starter ....................................... . Clutch ....................................... .

85

88- 89 810- 811 812- 8'13

814 815

C2 C3- C4 C5- CG

Transmission ................................ . Shift Cam · Fork .............................. .

C7- CS

Shifter ....................................... .

C10

C9

CHASSIS Frame ....................................... . Fender ...................................... . Side Cover ................................... . Rear Arm .................................... . Steering ..................................... . Fr(.,.-lt Fork ................................... . Fuel Tank .................................... . Seat ......................................... . Front Wheel ................................. .

Headlight .................................... . Taillight ...................................... . Handle Switch · Lever ......................... . Electrical 1 ................................... . Electrical 2 ................................... .

015

C11 - C12 C13 C14 -C15 02 03

04-05 06 07 08-09

INDEX NUMERICALINOEX

L1- L4

CONTENTS EI\JGiNE Cylinder Head ................................ . Cylinder ..................................... . Crankshaft · Piston ........................... .

Clutch ....................................... . Transmission ................................ . Shift Cam · Fork .............................. .

82-83 84 85 86 87 88-89 810-311 812 - 813 814 815 C2 C3- C4 C5- C6 C7- CS C9

Shifteï . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

C10

\ialve . . . . . . . . . . . . . . . . ....................... . Carnshaft ·Chain . . . . . . .................... . Oil Pump .................................... . lntake ....................................... . Carbure'lor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . Ex~~aust ..................................... . Crankcase ................................... . Crankcase Caver 1 ............................ . Starter ....................................... .

CHASSIS Frame ....................................... . Fender ...................................... .

C11 - C12 C13

Side Cover ................................... . Rear Arm .................................... .

C14 -C15

Steering .................................... . Front Fork ................................... .

03 04-05 06 07 08-09

Fuel Tank .................................... . Seat ......................................... . Front Wheel ................................. .

D2

RearWheel .................................. . Steering Handle ·Cable ....................... . Stand· Footrest .............................. . Generator ................................... . Flasher light . . . . . . . . . . . . . . . . ................ . Meter ..................................... . Headlight .................................... . Taillight ............................... . Handle Switch · Lever ......................... . Electrical 1 ................................... . Electrical 2 ................................... .

010 -011 012 013- 014 015 E2 E3 E4- E5

E6- E7 ES

E9 E10

INDEX NUMERICAL INDEX

L1- L4

r 1

FIG. 1 CYLINDER HEAD

1

REF. NO.

PART NO.

DESCRIPTION

O'TY

RE MARKS

------

3GW010-2010

2J2-11101-05

CYUNDER HEAD ASSY

2

4X7-11133-10

.GUIDE, IN./EX. VALVE

2

3

93440-14086

.CIRCLIP

2

4

99530-14016

·PIN, DOWEL

2

5

4X7-12116-00

.SEAT, VALVE SPRING

2

6

90176-10049

NUT,CROWN

7

90201-10124

WASHER, PLATE

5

8

95304-08600

NUT

2

9

90201-08649

WA~HER,

10

91317-06055

BOLT

11

1E6-17841-00

GEAR, DRIVEN (15TI

12

93101-08132

OIL SEAL

13

90201-084L7

WASHER, PLATE

14

1E6-17843-00

BUSH, DRIVEN GEAR OUTER

15

90109-06418

BOLT

16

90430-06014

GASKET

17

91317-0602~

BOLT

18

2J2-11197-00

PLUG, VIEV/c:R

19

90340-14038

PLUG, STRAIGHT SCREW

20

95807-08012

BOLT, FLANGE

21

90201-08087

WA~HER,

PLATE

2 2

2

3

PLATE

22

90430-14043

GASKET

23

2J2-11186-00

COVER, CYLINDER HEAD SIDE 2

2

24

93210-49296

0-RING

2

25

91317-06018

BOLT

3

26

9011C-06124

BOL"!", HEXAGON SOCKET HEAD

27

94701-00218

PLUG, SPARK (NGK BPR7ESI

28

583-12288-01

CAM, DECOMPRESSION

1ST 0/S

FIG. 1 CYUNDER HEAD REF. NO.

3GW010-2010

DESCRIPTION

PARTNO.

29

90508-16303

SPRING, TORSION

30

90109-06418

BOLT

31

90430-06014

GASKET

32

583-12283-00

BRACKET, DECOMPRESSION

33

93104-12054

OILSEAL

34

90179-10279

NUT

RE MARKS

4

FIG. 2 CYLINDER REF. NO.

l4 -

10

DESCRIPTION

PART NO.

O'TY

2J2-11310-00

CYLINDER

2

93210-92295

0-RING

3

583-11127-00

ABSORBER 3

2

4

90201-10590

WASHER, PLATE

4

5

99530-14016

PIN, DOWEL

2

6

3HT-11351-00

GASKET, CYLINDER

7

90116-10087

BOLT, STUD

4

8

90 '171J-10201

IV UT

4

9

91317-06030

BOLT

3

1JN-11181-00

GASKET, CYLINOER HEAD 1

10

9

ô

4

-2

M3X6010-0020

99530-14016

PIN, DOWEL

2

90116-10222

BOLT, STUD

2

13

90116-10223

BOLT, STUD

14

90116-08190

BOLT, STUD

2

15

90116-10225

BOLT, STUD

2

-8

7

3

11 12

RE MARKS

FIG. 3 CRANKSHAFT • PISTON ------------------------REF. NO.

PART NO. 583-11400-01

Bs

O'TY

RE MARKS

CRANKSHAFT ASSY

2

583-11412-00

.CRANK 1

3

583-11422-01

.CRANK2

4

583-11681-01

.PIN, CRANK 1

5

93310-635A5

·BEARING, CYLINDRICAL

6

583-11651-00

.ROD, CONNECTING

7

93306-30630

BE~\RING

8

93102-30145

OIL SEAL KEY, WOODRUFF

9

90280-16053

10

90201-12593

WASHER, PLATE

11

92907-12100

WASHER, SPRING

12

90170-12347

NUl

13

93306-3J702

BEARING (86307)

14

1E6-11631-31-97

PISTON (STOl

1E6-11636-31

PISTON (0.50MM 0/S)

AP

1E6-1l638-31

PISTON (1.00MM 0/S)

AP

15

3EB351 5030

DESCRIPTION

583-11610-02

PISTON RING SET (STD)

583-11610-22

PISTON RING SET (0.50MM 0/S)

AP

583-11610-42

PISTON RING SET (1.00MM 0/S)

AP

16

583-11633-00

PIN, PISTON

17

93450-22027

CIRCLIP

2

FIG. 4 VALVE REF. NO.

®--tl

(j--10 ~

8 9

/~j{fl ~

12J;J -

13-11

~

~7

~ ~

6

~35

--4 3EB332-2040

8&

PART NO.

DESCRIPTION

O'TY

2J2-12111-01

VALVE, INTAKE

2

5A8-12121-00

VALVE, EXHAUST

3

90501-31454

SPRING, COMPRESSION

2

4

90501-44455

SPRING, COMPRESSION

2

5

341-12119-02

SEAL, VALVE STEM

2

6

256-12117-02

RETAINER, VALVE SPRING

2

7

341-12118-00

COTTER, VALVE

4

8

48U-12151-00

ARM, VALVE ROCKER

2

9

583-12156-02

SHAFT, ROCKER 2

2

10

583-12159-00

SCREW, VALVE ADJUSTING

2

11

90170-08173

NUT

2

12

90215-06168

WASHER, LOCK

2

13

90153-06038

SCREW, HEXAGON

2

RE MARKS

FIG. 5 CAMSHAFT • CHAIN 26

2425

,

2

20

3 15

14

15

23

~\,J

~ ~~ ~

PART NO.

DESCRIPTION

5F0-12171-01

CAMSHAFT 1

2

583-12176-00

SPROCKET, CAM CHAIN (34TI

3

93604-16092

PIN, DOWEL

4

90101-10303

BOLT

Q'TY

RE MARKS

5

1T1-12279-00

PLATE

6

90201-10774

WASHER, PLATE

7

93306-00518

BEARING

8

93306-00519

BEARING

9

93440-47044

10

583-11549-00

SPROCKET, CAM CHAIN (17T)

11

583-11533-00

PLATE, CAM CHAIN SPROCKET

12

94500-02106

CHAIN (8F05M-106L)

TSUBAKIMOTO

13

94600-02001

.JOINT, CHAIN IBF05M)

TSUBAKIMOTO

14

583-12231-00

GUIDE, STOPPER 1

15

98507-06016

SCREW, PAN HEAD

16

341-12241-03

GUIDE, STOPPER 2

17

583-12247-00

SHAFT, TENSIONER

18

93210-1215?

0-RING

19

583-12217-00

ROD, CHAIN TENSIONER

20

90501-14095

SPRII\!G, COMPRESSION

21

90501-23790

SPAING, COMPRESSION

22

2H0-12232-00

DAMPER

23

90149-18191

SCREW

24

90179-18199

NUT

25

93210-32172

0-RING

26

lJN-12212-00

CASE, CHAIN TENSIONER

Il 10

34A01 0-3050

21

"~

REF. NO.

2

FIG. 6 OIL PUMP REF. NO.

PART NO.

DESCRIPTION

583-13324-00

GEAR, DRIVE (42T)

2

-8:?-13325-oo

GEAR, PUMP DRIVEN (41T)

3

583-13314-00

SHAFT, PUMP

4

93603-17070

PIN, DOWEL

5

90201-10119

WASHER. PLATE

6

99009-10400

CIRCLIP

7

O'TY

2

90201-12166

WASHER, PLATE

8-

583-13316-02

COVER, PUMP

9

98507-06030

SCREW, PAN HEAD

3

10

98507-06018

SCREW ?AN HEAD

2

11

2

93104-11038

OILSEAL

12

583-13336- 02

HOUSING, ROTOR

13

93604-22050

PIN, DOWEL

14

33Y-13329-00

GASKET, PUMP COVER

15

583-13310-01

ROT0R ASSY 1

16

583-13320-00

ROTOr. ASSY 2

17

583-13411-00

STRAINER, OIL

18

3HT-13414-00

GASKET, STRAINER COVER

19

583-13417-01

COVER, STRAINER

20

91317-06020

E~LT

21

3VD-13455-00

PLUG

22

98907-06008

.SCREW, BIND

23

214-11198-01

GASKET

24

4X7 -13440-90

ELEMENT ASSY, OIL CLEANER

25

2J2-13447 -00

COVER, OIL ELEMENT

26

93210-64297

CJ RING

27

91317-06060

BOLT

28

90109-06511

BOLT

3E8351-5060

[Ba]

2

6

2

REMARKS

FIG. 6 OIL PUMP REF. NO.

6

1 1

PART NO.

DESCRIPTION

29

93210-07135

0-RING

30

90149-05110

SCREW

31

90430-05126

GASKET SEAT, CHECK BALL

32

583-13113-00

33

93503-08007

BALL

34

90501-05378

SPRING, COMPRESSION

35

33Y-13161-01

PIPE, DEUVERY 1

36

4X7 -15485-01

CLAMP

37

90468-05113

CLIP

38

90401-08038

BOLT, UNION

39

Q'TY

90401-14097

BOLT, UNION

40

90201-08087

WASHER, PLATE

2

41

90430-14043

GASKET

2

42

3GW-13464-00

HOSE, OIL 1

43

93210-10197

0-RING

44

91317-06016

BOLT

45

91317-06012

BOLT

46

2J2-13465-00

HOSE, OIL2

1

1

1(

3EB351-5060

89

47

90461-10042

.CLAMP

48

93210-15171

0-RING

49

91317-06016

BOLT

2

2

REMARKS

FIG. 7

INTAKE

REF. NO.

PART NO.

25 26 27

~ 3GW1010-8070

810

DESCRIPTION

Q'TY

3EB-13586-00

JOINT, CARBURETOR 1

2

3HT-13556-00

GASKET, MANIFOLD

3

91317-06025

BOLT

4

90460-58015

CLAMP, HOSE

5

48U-14401-01

AIR CLEANER CASE ASSY

6

48U-14422-00

CAP, CLEANER CASE 2

7

97707-40514

SCREW, TAPPING

8

48U-14412-00

CAP, CLEANER CASE 1

9

98507-05012

SCREW, PAN HEAD

2

10

92907-05600

WASHER, PLATE

2

11

5Y1-14451-00

ELEMENT, AIR CLEANER

12

5Y1-14458-00

GUIDE

13

90122-06035

BOLT, WING

14

3GW-14437-00

DUCT

15

51Y-14462-00

SEAL

16

3GW-14453-00

JOINT, AIR CLEANER 1

17

98507-05016

SCREW. PAN HEAD

2

18

92907-05600

WASHER, PLATE

2

19

90480-10297

GROMMET

20

90480-14023

GROMMET

2

21

90387-07391

COLLAR

2

22

97007-06025

BOLT

2

23

92907-06100

WASHER

2

24

90460-56105

CLAMP, HOSE

25

90460-22083

CLAMP, HOSE

26

583-15346-00

BREATHER 1

27

583-15358-00

SEPARATOR, OIL

28

583-15347-00

BREATHER2

2

2

RE MARKS

FIG. 7 INTAKE

~~:

25

26

27 28

3GW1010-8070

811

PARTNO.

DESCRIPTION

29

90460-71017

CLAMP, HOSE

30

90460-22083

CLAMP, HOSE

Q'TY

RE MARKS

FIG. 8

0

REF. NO.

r-33 ~---19

~---20 li

CARBURETOR PART NO.

3EB-14901-00

CARBURETOR ASSY 1

2

2A2-14997-00

.SEAL

3

812-14137-00

·CLIP

4

22F-14126-00

·GASKET

5

36X-14169-00

.CAP

6

26H-1490H-OO

.DIAPHRAGM SET, 5

~

~

18

r~ --~

22

----~

'lr"

ftr·

15

~~~ ',/ 6

,/

f'

13

5

-24

~~""'

)

1

"27

10-~

fJ]-29_

t-

28~

~

31

30

11

(fJ

·~

a~

7

2A2-14172-12

.PILOT JET, AIR (1.2)

8

22F-14139-00

·CLIP, PIPE

9

137-14153-00

.WASHER, MAIN JET

10

537-14186-00

.PIN, FLOAT .SCREW, PAN HEAD

11

98511-04012

12

12R-14191-00

.PLUG, DRAIN

13

558-14147-00

.O-RING

Q'TY

RE MARKS

2

4

/

--~~ J' ', 0 . p 3 -~ -~ ~ 4 2 --~' 1 t:S:>. . -t:; '

DESCRIPTION

/12

~----21

3EB351-5080

812

14

93210-04121

·0-RING

15

90445-084E3

.HOSE

16

98511-04012

.SCREW, PAN HEAD

3

17

92902-04100

·WASHER, SPRING

3

18

3GW-14933-00

.SPRING, DIAPHRAGM

19

98506-04018

.SCREW, PAN HEAD

4

20

92906-04100

eWASHER, SPRING

4

21

2LN-14197-00

.PIPE

22

2

2LN-1490J-OO

eNEEDLE SET

23

2LN-14141-37

.NOZZLE, MAIN

24

2LN-14940-00

·DIAPHRAGM ASSY

25

3GW-14171-00

.PLUNGER, STARTER

26

4G0-14142-45

.JET, PILOT (#45)

27

620-14231-33

.JET, MAIN (#165)

URSTD

620-1423A-83

.JET, MAIN h1162.5)

UR

FIG. REF. NO.

3E 8351· 5080

a CARBURETOR DESCRIPTION

PARTNO.

27

620-14231-34

..JET, MAIN (#170)

28

2VA-14185-00

·FLOAT

29

1UY·14107-25

.NEEDLE VALVE SET

30

2LN-14147-00

·0-RING

31

2LN-14103-00

•THROTILE SCREW SET

32

12R-14105-00

.PILOT SCREW SET

33

JGW-14926-00

·BRACKET' THROTILE 1

O'TY

RE MARKS UR

FIG. 9 EXHAUST REF. NO.

-----~.......

""'

< 6

3EB332-1 090

814

PART NO.

Df.SCRIPTION

4E6-14611-01

PIPE, EXHAUST 1

2

95627-08615

BOLT, STUD

3

3GD-14613-00

GASKET, EXHAUST PIPE

4

90179-08004

NU;

5

2J2-14737-01

DAMPER, MUFFLER

6

97027-08045

BOLT

Q'TY

2

2

7

92907-08100

WASHER, SPRING

8

95317-08600

NUT

9

3GW-14703-00

MUFFLER COMP 1

10

48U-14771-00

STAY, MUFFLER 1

11

97027-10020

BOLT

2

12

92907-10100

WASHER, SPRING

2

13

95707-10500

NUT, FLANGE

2

14

3GW-14714-00

GASKET, MUFFLER

15

2J2-14788-00

BAND, SILENCER

16

1A0-27114-00

STOPPER, MAIN STAND

17

2J2-14791-00

STAY, MUFFLER

18

90387-08664

COLLAR

19

97027-08035

BOLT

20

91701-08018

PIN,CLEVIS

21

91401-25020

PIN, COTTER

22

90201-08649

WASHER, PLATE

23

90465-08134

CLAMP

2

RE MARKS

FIG. 10 CRANKCASE REF. NO.

7

2

8

6

6

6

~JI

8 3EB332-2100

815

DESCRIPTION

3GW-151 00-00

CRANKCASE ASSY

99510-12016

.PIN, DOWEL

3

583-17471-01

.PLATE, COVER

4

90157-06077

.SCRF.W, PAN HEAD

5

583-15371-00

BREATHER

6

9

PART NO.

O'TY

2

2

6

91317-06035

BOLT

8

7

91317-06045

B.:>LT

4

8

91317-06065

BOLT

9

91317-06055

BOLT

10

90430-09121

GASKET

11

90465-08277

CLAMP

12

363-15381-00

PLATE, BEARiNG COVER

13

9870ï-05012

~CRfW,

14

90445-07039

HOSE

15

90465-05132

CLAMP

16

98507-06012

SCREW, PAN HEAD

17

583-15383-00

PLATE, BEARING COVER

18

90151-06049

SCREW, COUNTERSUNK

19

583-15426-00

COVER

20

3HT-15466-00

GASKET2

21

98507-06018

SCREW, PAN HEAD

FLAT HEAD

3

2

4

RE MARKS

CONTENTS ENGINE Cylinder Head ................................ . Cylinder ..................................... . Crankshaft · Piston ........................... . Valve ................... , .................... . Camshaft · Chain ............................. . Oil Pump .................................... . lntake ....................................... . Carburetor ................................... . Exhaust ..................................... . Crankcase ................................... . Crankcase Cover 1 ............................ . Starter ....................................... . Clutch ....................................... . Transmission ................................ . Shift Cam · Fork .............................. . Shifter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

82- 83 84 8S 86 87 88-89 810- 811 B12- 813 814 815 C2 C3- C4 CS- C6 C7- CS C9 C10

CHASSIS Frame ....................................... . Fender ...................................... . Side Cover ................................... . Rear Arm .................................... . Steering .................................... . Front Fork .................................. . Fuel Tank .................................... . Seat ......................................... . Front Wheel ................................. .

C11 - C12 C13 C14 -C1S

02 03 0406

os

07 08-09

RearWheel .................................. . Steering Handle · Cable ....................... . Stand · Footrest .............................. . Generator ................................... . Flasher Light ................................. . Meter ....................................... . Headlight .................................... . Tailligh~ ...................................... . Handte Switch · lever ......................... . Electrical 1 ................................... . Electrical 2 ................................... .

010 -011

012 013-. 014 01S E2 E3 E4- ES E6- E7 ES E9 E10

INDEX NUMERICALINOEX

L1- l4

CONTENTS ENGINE Cylinder Head ................................ . Cylinder ..................................... . Crankshaft · Piston ........................... . Valve ........................................ . Camshaft · Chain ............................. . Oïl Pump .................................... . lntake ... Carburetor ................................... . Exhaust ..................................... . Crankcase ................................... . Crankcase Caver 1 ............................ . Starter ....................................... . Clutch ....................................... . Transmission ................................ . Shift Cam · Fork .............................. . Shifter........................................

82-83 84 85

86 87 88-89 810- 811 812- 813 814 815 C2 C3- C4 C5- C6 C9 C10

C11 - C12 C13 C14 -C15 02 03 04-05

06 07 08-09

010 -011 012 013- 014 015 E2 E3 E4- E5 E6- E7 ES E9 E10

INDEX

c1- ca

CHASSIS Frame ....................................... . Fender ...................................... . Side Caver ................................... . Rear Arm .................................... . Steering ..................................... . Front Fork .................................... . Fuel Tank .................................... . Sea~: ...................................... "" .. Fron'i. Wheel ..................... , ........... .

RearWheel .................................. . Steering Handle · Cable ....................... . Stand· Footrest .............................. . Generator ................................... . Flasher light ................................. . Meter ....................................... . Headlight .................................... . Taillight ...................................... . Handle Switch · Lever ......................... . Electrical 1 ................................... . Electrical 2 ................................... .

NUMERICAL INDEX

L1- L4

FIG. 11 CRANKCASE COVER 1 REF. NO.

14 1

'~

8 11

il

\

,\5

7

3 3EB351-5110

PART NO.

DESCRIPTION

3GW-15411-00

COVER, CRANKCASE 1

2

3GW-15451-00

GASKET, CRANKCASE COVER 1

3

91317-06025

BOLT

4

91317-06035

BOLT

5

3GW-15421-00

COVER, CRANKCASE ~

6

3GW-15316-00

DAMPER, ENGINE MOUNT 1

7

91317-06035

BOLT

8

2J2-W1542-00

COVER, CRANKCASE 3

9

93101-14089

OILSEAL

10

99009-25500

CIRCLIP

Q'TY

4

3

11

3HT-15462-01

GASKET, CRANKCASE COVER 3

12

91317-06030

BOLT

8

13

91317-06040

BOLT

2

14

99510-12016

PIN,DOWEL

2

RE MARKS

FIG. 12 STARTER REF. NO.

1

'

e;?---6

,,

~

//

18

'• ..

31

~r :

1•

·-

>-

i~--iC(~ (

lf!J

~

-.

~

1JN-15610-00

KICK CRANK ASSY

2

583-15621-00

·BOSS, KICK CRANK

3

93507-32031

.BALL

4

90501-12081

.SPRING, COMPReSSION

5

90201-15234

eWASHER, r '-.ATE

6

99006-10600

.CIRCLIP

7

1T1-15618-00

.COVER KICK LEVER

8

97027-08030

BOLT

9

583-15661-00

AXLE, KICK

10

583-15671-00

WHEEL, RATCHET

11

90501-23143

SPRING, COMPRESS!'JN

12

363-15676-00

COVER, SPRING

13

99009-19400

CIRCLIP

14

90201-253KO

WASHER, PLATE (T=1.0)

15

93440-25020

CIRCLIP

16

583-15641-oo

GEAR, KICK {29T)

17

93440-25084

CIRCLIP

18

583-15676-oo

COVER, SPRING

19

90508-32280

SPRING, TORSION

20

90560-25154

SPACER

~1

93410-25010

CIRCLIP

22

90201-256K6

WASHER, PLATE (0.9T)

23

90201-20278

WASHER, PLATE

24

583-15674-oo

GUIDE, RATCHET WHEEL

25

363-15686-oo

WASHER, LOCK

26

434-15668-00

STOPPER

27

97027-06016

BOLT

28

583-15651-00

GEAR, SPROCKET IOLE (27T)

~·

3X60 10-01 30

1

DESCRIPTION

PART NO.

C3]

O'TY

2

3

RE MARKS

FIG. 12 STARTER - -,

REF. NO.

1

1

! 1 1

1 1 1

i-1

1 1 !

19

3X6010-0130

PART NO.

DESCRIPTION

29

90201-17255

30

99009-17400

CIRCLIP

31

583-15631-00

GEAR, KICK PINION (19T)

32

93102-25064

OILSEAL

Q'TY

RE MARKS

FIG. 13 CLUTCH REF. NO.

17 16

/

/

15

DESCRIPTION

O'TY

2J2-16150-00

PRIMARY DRIVEN GEAR COMP. (77T)

2

170-16164-00

PlATE, THRUST 2

3

583-16371-00

BOSS, CLUTCH

4

5Y1-16321-00

PlATE, FRICTION

8

5

360-16325-00

PlATE, CLUTCH 2

7

6

498-16351-00

PlATE, PRESSURE 1

7

90501-23391

SPRING, COMPRESSION

6

8

90159-06010

SCREW, Wll H WASHER

6

9

90560-25153

SPACER

2

10

583-16111-00

GEAR, PRIMARY DR!VE (30T)

1

11

90282-07021

KEY, STRAIGHT

12

90208-16019

WASHER, CONICAL SPRING

13

90170-16182

NUT

14

363-16154-00

PlATE, THRUST 1

15

214-16119-00

SPRING, BELLEViLLE

16

90170-18086

NUT

17

174-16356-00

ROD, PUSH 1

18

583-16357-01

ROD,PUSH2

19

583-16381-00

PUSH, LEVER COMP.

20

214-16389-00

JOINT

21

90243-06016

PIN

22

90508-12279

SPRING, TORSION

23

93315-11720

BEARING, CYLINDRICAL

24

93102-17357

OILSEAL

25

90201-17327

WASHER, PlATE

26

364-16343-00

SCREW ADJUSTING

27

583-16344-00

NUT, ADJUSTING

28

93104-07036

.OILSEAL

4

:>

18 11

~

PART NO.

27

3EB351-5130

Cs

2

RE MARKS

FIG. 13 CLUTCH REF. NO.

90201-12172

WASHER, PLATE

30

90387-20644

COLLAR

3EB351-5130

c.

DESCRIPTION

29

27

1

PART NO.

1

Q'TY

RE MARKS

FIG. 14 TRANSMISSION REF. NO.

26

30

15

4

3 2

9

10

~

C1

DESCP!?TION

583-17411-01

AXLE, MAIN (14T)

2

168-17428-01-03

SHIM 2 (0.3T)

3

93306-20546

BEARING

4

90201-252A4

WASHER, PLATE

5

583-17121-00

GEAR, 2ND PINION (18T)

6

583-17131-02

GEAR, 3RD PINION (21T) GEAR, 4TH PINION (24T)

O'TY

7

583-17141-00 583-17151-01

GEAR, 5TH PINION (27T)

9

90201-253KO

WASHER, PLATE (T=1.01

3

10

93440-25020

CIRCLIP

3

11

90201-20266

WASHER, PLATE (1.0T)

12

93311-42012

BEARING, CYLINDRICAL

13

2H0-17421-02

AXLE, DRIVE .PLUG

14

90338-09066

15

583-17211-00

GEAR, 1ST WHEEL (33T)

16

583-17221-00

GEAR, 2ND WHEEL (28T)

17

583-17231-01

GEAR, 3RD WHEEL (25T) GEAR, 4TH WHEEL (22T)

RE MARKS

UN

8

18

583·17241-00

19

583-17251-01

GEAR, 5TH WHEEL (21T)

20

90201-253KO

WASHER, PLATE (T=1.0)

3

21

93440-25020

CIRCLIP

3

22

90201-20278

WASHER, PLATE

23

93410-20038

ClqCLIP

24

90201-20266

WASHER, PLATE (1.0T)

25

93313-32008

BEARING, CYLINDRICAL

26

93306-30517

BEARING (86305)

27

93102-35381

SEAL, Oll (SD6-35-62-5-1l-HS)

28

90387-250V7

COLLAR

8

3GW1010-8140

PART NO.

2

FIG. 14 TRANSMISSION REF. NO. 29

~ 3GW1010-8140

PART NO.

DESCRIPTION

93210-22298

0-RING

30

3FH-17460-10

SPROCKET, DRIVE (16T)

31

90215-21256

WASHER, LOCK

32

90179-18020

NUT

Q'TY

RE MARKS

FIG. 15 SHIFT CAM • FORK 15

REF. NO.

i

l

......

1

'-..

'-.. '-..

......

,;

1

Il

fiJ-.._,9 1'4

~

3X6010-0160

Cg

DESCRIPTION

2J2-18540-00

SHIFT CAM ASSY

2

93604-18100

.PIN, DOWEL

3

434-18561-00

·PLATE, SIDE 1

4

98701-05012

.SCREW, FLAT HEAD

5

2J2-W1814-00

·PLATE STOPPER COMP.

6

99009-30400

eCIRCLIP

7

93604-08071

.PIN, DOWEL

8

90201-3:? ~73

WASHER, PLATE BEARING, CYLINDRICAL

9

93315-23208

10

1J7-18547-00

STOPPER, CAM

11

90501-10062

SPRING, COMPRESSION

12

90149-14031

SCREW

13

90430-14043

GASKET

14

364-18511-00

FORK, SHIFT 1

15

363-18511-00

FORK, SHIFT 1

16

90250-08017

PIN, STRAIGHT

17

363-18531-00

BAR, SHIFT FORK GUIDE 1

18

363-18535-00

BAR, SHIFT FORK GUIDE 2

19

99001-08600

CIRCLIP

1

'-..

PART NO.

20

434-18122-00

LEVER, SHIFT 2

21

90508-08334

SPRING, TORSION

22

498-18151-03

LEVER, SHIFT 3

23

99080-07600

CIRCLIP

Q'TY

6

2

3

5

RE MARKS

FIG. 16 SHIFTER 7

~&{a

13 M.3X6010-0170

REF. NO.

PART NO.

DESCRIPTION

2J2-18103-00

SHIFT SHAFT COMP.

2

90149-06017

SCREW

3

95307-06600

NUT

4

90508-32052

SPRING, TORSION

5

90215-06016

WASHER, LOCK

6

92907-06100

WASHER

7

278-18127-01

STOPPER, SCREW

8

90215-08115

WASHER, LOCK

9

93109-14010

OILSEAL

10

90201-14220

WASHER, PLATE

11

99001-12600

CIRCLIP

12

583-18131-00

BOOT, SEALING

13

2J2-18111-01

PEDAL, SHIFT

14

132-18113-01

COVER, SHIFT PEDAL

15

97027-06020

BOLT

Q'TY

RE MARKS

FIG. 17 FRAME REF. NO.

1

() 1

12

~

1

32

~,1

~'~'

~ 3EB351-5170

@--- 23 21

0----24 e--22 &----21

25

DESCRIPTION

3EB-21110-10-33

FRAME COMP.

2

583-21756-00

·NET, FILTER

3

90430-22123

.GASKET

4

95807-08012

·BOLT, FLANGE

5

90201-08087

.WASHER, PLATE

L.9

10

31

PART NO.

6

90105-10747

BOLT, WASHER BASED

7

90105-10113

BOLT, WASHER BASED

8

90105-10105

BOLT, WASHER BASED

9

90105-10119

BOLT, WASHER BASED

10

90185-10091

NUT, SELF-LOCKING

11

90105-08118

BOLT, WASHER BASED

12

90185-08054

NUT, SELF-LOCKING

O'TY

RE MARKS YAMAHA BLACK

\

\

4

2

13

2J2-21315-00-33

')TAY, ENGINE FRONT (l.H)

YAMAHA BLACK

14

2J2-21316-00-33

STAY, ENGINE FRONT (R.H)

YAMAHA BLACK

15

95827-08014

BOLT, FLANGE

16

2J2-21317-01

STAY, ENGINE REAR

17

95827-08020

BOLT, FLANGE

18

2J2-21318-01

STAY, ENGINE 5

19

95827-08035

BOLT, FLANGE

20

3GW-21471-00-90

PROTECTOR, ENGINE

21

95807-06020

BOLT

22

90201-063J2

WASHER, PLATE

3

23

90480-13275

GROMMET

3

COLLAR

3

24

90387-060A3

25

29L-28345-00

MOLE 1

26

26H-21308-00

HELMET HANGER ASSY

27

90151-06038

SCREW, COUNTERSUNK

28

2J2-2144G-OO

STAY, STOP SWITCH

C11 1

4

2

*UNI-CHROME (BlACK CHROMATE) 3

FIG. 17 FRAME REF. NO.

c!i 1

31 1

32

r!a., / ~.._t-

DESCRIPTION

PARTNO.

O'TY

29

2J2-2117F-OO

COVER

30

2J2-21459-01

COLLAR , REAR ENGINE STAY

31

98507-05010

SCREW, PAN HEAD

2

32

92907-05600

WASHER, PLAIN

2

33

48U-21395-00

BRACKET, BAITERYBOX3

34

95807-06012

BOLT, FLANGE

35

90465-13169

CLAMP

36

2J2-21771-02

BODY, CAP

37

90430-27124

GASKET

38

90445-11289

HOSE

39

90467-10008

CLIP

2

2

RE MARKS

FIG. 18 FENDER REF. NO.

r

12

0~ !

14

-------......___

rÇ/ ci 14

4yk.-..-....__"'..--

...

·. c /

'"'

~

'~y ·.~ r.

~

~ '. i j@?p ")1~ 5~: ,: '

'

'

/(

,V

7

9

8

/

15

''

3

1

3EB351 5180

~

~~:il . ---_ '

/

(

'·,

'

PART NO.

DESCRIPTION

1JN-21510-00-93

FRONT FENDER COMP.

2

95807-08016

BOLT, FLANGE

3

3Y6-21518-00

HOLDER, CABLE

4

2J4-21610-10

REAR FENDER COMP.

Q'TY

RE MARKS CHROME PLATED

4

5

168-21639-00

DAMPER2

4

6

90387-08258

COLLAR

4

7

95807-08035

BOLT, FLANGE

4

8

95707-08500

NUT, FLANGE

4

9

90201-085E6

WASHER, PLATE

4

10

2J2-21629-01

GUARD,MUD

11

90119-06056

BOLT, WITH WASHER

12

48U-21645-00

STAY, REAR

13

95024-08016

BOLT, FLANGE

4

14

1J3-24742-00

GROMMET

2

15

2J4-21621-10

FLAP

16

95807-06016

BOLT, FLANGE

3

17

90387-06022

COLLAR

3

18

95307-06600

NUT

3

19

90201-06697

WASHER, PLATE

3

2

FIG. 19 SIDE COVER REF. NO.

30

PART NO.

DESCRIPTION

2J2-21711-01-JY

COVER, SIDE 1

2

3EB-21781-00

EMBLEM 1

3

2J2-21721-01-JY

COVER, SIDE 2

4

466-21717-00

DAMPER, SIDE COVER

5

90480-14105

GROMMET

6

90387-07393

COLLAR

7

90201-06059

WASHER, PLATE

8

95807-06035

BOLT, FLANGE

9

90480-12236

GROMMET

10

4R8-21708-01

SIDE COVER LOCK ASSY

Q'TY

MIYABI MAROON 2

MIYABI MAROON 4

11

95807-06016

BOLT, FLANGE

12

2J2-21170-01

BOXCOMP.

13

3GW-2177G-OO

BOX, BAlTERY

14

1TX-28371-00

DAMPER

15

2J2-21149-o1

BRACKET, BATTERY BOX

16

2J2-21729-00

DAMPER, SIDE COVER

3

17

95R07-06010

BOLT, FLANGE

2

18

3GW-2176E-OO

PLATE

19

91701-05055

PIN,CLEVIS

20

90468-10050

CLIP

21

98507-06012

SCREW, PAN H!IEAD

22

92907-06100

WASHER

23

92907-06600

WASHER, PLATE

24

371-82121-00

PAO, BATTERY

25

48U-21248-00

BOX

26

5A8-21708-00

SIDE COVER LOCK ASSY

27

90480-24186

GROMMET

28

90201-225A4

WASHER, PLATE (T1.0)

3EB351-5190

C14 1

RE MARKS

2

4

FIG. 19 SIDE COVER REF. NO.

3EB351-5190

O'TY

PARTNO.

29

93700-06M03

30

99119-06043

BOLT, WITH WASHER

31

1JN-W2810-00

TOOLKIT

NIPPLE,GREASE

RE MARKS

J

CONTENTS ENGINE Cylinder Head ................................ . Cylinder .................................... . Crankshaft · Piston ........................... . Valve ........................................ . Camshaft · Chain ............................. . Oil Pump .................................... . lntake ....................................... . Carburetor ................................... . Exhaust ..................................... . Crankcase ................................... . Crankcase Cover 1 . . . . . . . . . .................. . Starter ....................................... . Clutch ....................................... . Transmission ................................ . Shift Cam· Fork .............................. . Shifter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

82- B3 84 8S 86

87 88-89 810- 811 812 - 813 814 81S C2 C3- C4 CS- C6

c1- ca C9 C10

CHASSIS Frame ....................................... . Fender ...................................... . Side Cover ................................... . Rear Arm .................................... . Steering ..................................... . Front Fork ................................... . Fuel Tank .................................... . Seat ......................................... . Front Wheel ................................. .

C11 - C12 C13 C14 -C1S 02 03 04- os 06

07 08- D9

RearWheel .................................. . Steering Handle · Cable ....................... . Stand · Footrest .............................. . Generator ................................... . Flasher Light ................................. . Meter ....................................... . Headlight .................................... . Taillight ...................................... . Handle Switch · Lever ......................... . Electrical 1 ................................... . Electrical2 ................................... .

010 -011 012 013- 014 D1S E2 E3 E4- ES E6- E7 ES E9 E10

INDEX NUMERICAL INC•r:X

L1- L4

CONTENTS ENGINE Cylinder Head ................................ . Cylinder ..................................... . Crankshaft · Piston ........................... . Valve ........................................ . Camshaft · Chain ............................. . Oil Pump .................................... . lntake ....................................... . Carbl•retor ................................... . Exhaust ..................................... . Crankcase ................................... . Crankcase Cover 1 ............................ . Starter ....................................... . Clutch ......·................................. . Transmission ................................ . Shift Cam · Fork .............................. . Shifter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

82-83 84 85

86 87 88-89 810-811 812 - 813 814 815 C2 C3- C4

C5- C6

c1- ca C9 C10

CHASSIS Frame ....................................... . Fender ...................................... . Side Cover ................................... . Rear Arm .................................... . Steering ..................................... . Front Fork ................................... . Fuel Tank .................................... . Seat ......................................... . Front Wheel ................................. .

RearWheel ................................. . Steering Handle · Cable ....................... . Stand· Footrest .............................. . Generator ................................... . Flasher Light ................................. . Meter ....................................... . Headlight .................................... . Taillight ...................................... . Handle Switch · Lever ......................... . Electrical1 ................................... . Electrical 2 ................................... .

C11 - C12 C13

C14 -C15 02 03 04-05

06 07 08-09

010 --011 012 013- 014 015 E2 E3

E4- ES E6- E7 E8 E9 E10

INDEX NUMERICAL INDEX

L1- L4

FIG 20 REAR ARM REF. NO.

PART NO.

DESCRIPTION

Q'TY

RE MARKS

JH0-22110-01

3EB351-5200

L

2

33Y-22124.00

BUSH2

3

93317-22208

BEARING, CYLINDRICAL

2

4

93342-22205

BEARING, THRUST

2

5

648-45533-00-03

SHIM(0.3T)

6

2K8-22129-00

COVER, THRUST 2

7

431-22151-03

SEAL, GUARD

8

93108-35004

OIL SEAL (35-41-8)

9

33V-22141-01

SHAFT, PIVOT

10

90179-16256

NUT

UN

2

2

2

11

2J2-22311·01

CASE, CHAIN

12

95807-06014

BOLT, FLANGE

13

95807-06020

BOLT, FLANGE

14

90480-13398

GROMMET

15

90387-06216

COLLAR

16

90201-06066

VVASHER, PLATE

17

95024-06010

BOLT

2

18

48U-22210-00

SHOCK ABSORBER ASSY, REAR

2

19

90201-14215

WASHER, PLATE

4

20

90201-10696

WASHER, PLATE

2

21

90201-10696

WASHER, PLATE

2

22

90176-10009

NUT,CROWN

2

23

90176-10073

NUT,CROWN

2

FIG. 21 STEERING REF. NO.

156-23412-00

i

93501-04011

BALL

3

22F-23411-01

RACE, BALL 1

4

22F-23412-01

RACE, BALL2

5

93503-16010

EALL

6

10V-23416-01

COVER, BALL RACE 2

7

90179-25033

NUT

8

90105-14102

BOLT, WASHER BASED

9

LOW GLOSS BLACK

CROWN, HANDLE

95024-08040

BOLT, FLANGE

2

11

4H7-23441-00-98

HOLDER, HANDLE UPPER

2

12

4AA-23442-01-98

HOLDER, HANDLE LOWER

2

13

1T4-23434-00

HOLDER, DAMPER

4

14

90209-12151

WASHER

2

15

90201-10149

WASHER, PLATE

2

16

95607-10100

NUT,U

2

17

91317-08035

BOLT

4

18

90338-08163

PLUG

4

i ! 3EB351-5210

[ D3

22

3GW-23435-00-98

/

1

REMARKS

19

10

1

.

O'TY

RACE, BALL2

2

1

.;

DESCRIPTION

PART NO.

LOW GLOSS BLACK

FIG. 22 FRONT FORK REF. NO. ·~ . ~38 -39

PART NO.

DESCRIPTION

3EB-23102-00

FRONT FORK ASSY (l.H)

2

2F0-23126-00

.TUBE, OUTER (LÉFT)

3

1T3-23145-00

..OILSEAL

4

1H3-23125-00

..METAL, SLIDE 1

O'TY

-37 49

-----------,

1

,' :t

~14,33

1

1

r------7:

~12.31

1

1

1

41

'----·;

1

~/J;p/