June 1997 No. 124 '
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A tablesaw built with • you In mind
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LEARN THE SECRETS OF: * ARA * CABINET WORK * DRAWER WORK * FRAME S, PANELS, & DOORS * TABLE WORK * MITER WORK STOCK PREP
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READER SERVlCE
O.
est Sat
155 May/Jlme 1997
3
Fme
��llimg
__•
==��
____ __
DEPARTMENTS 6 16
Letters
&
Questions Answers Partsfor a rabbet plane; Storing oily rags; Gluing up butcher block; Grounding plastic duct
26
Methods of Work Shelf routing jig; Plywood scoring fixtures; Drilling adjustable shelf holes; Curved cauls
92
Tool Forum Bosch random-orbit sander; Improved band clampfrom Bessey; Portablepanel saw system
102
Edge-jointing, p.
46
Specialty lumhel� p. 81
Reviews Classic Finishing Techniques;
American Windsor Chairs; Using Hand Tools
106
Events
1 10
Notes and Comment New usefor engineered lumber; Burning wood in the name of art
1 14
First Person
On the Cover: A sked to build a sleigh bed for the first time, Christian Becksvoort came up with a design that captured the grace of this furniture form without bankrupting his client, p. Photo: Vincent Laurence
54.
Pennsylvania spice box, p.
Fine Woodworking 0361-3453) (203) 426-8171. 730 07646-3048 (lSSN
Telephone
36
is published bimonthly, January, March, May, July, September and November, by The Taunton Press, Inc., Newtown, CT
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ARTICLES 36
Pennsylvania Spice Box
66
Highly figured wood and hand cutjoinery make this chest a showpiece of craftsmanship
Designing the Wedged Mortise and Tenon Attention to detail yields exceptionally strongjoints by Carl Swensson
by D. Douglas Mooberry
42
Three Everyday Chisels
70
Bevel-edge, firmer and mortise chisels take care of most chopping andparing needs by Sven Hanson
46
by Rob Hare
74
Edge-]ointing Primer
by William Tandy Young
Well-tuned tools and the right technique createjoints that last
52
Making Small Scrapers Old tool steel, especiallyfrom throwaway dovetail saws, is a great raw materialfor scrapers
An
by Gary Rogowski
Laminating Curves A bundle ofsquare-sectioned plies bends easily around almost any curve
76
Fine-Tuning a Bandsaw Vibration and wandering cuts are signs your bandsaw needs a checkup
Veneering an Ellipse Making a Sheraton-style inlay with borders
by Robert Vaughan
by John M. Van Buren
81 54
Building a Sleigh Bed Sensuous curves and well-chosen details enhance a simple design by Christian Becksvoort
61
Turning rosettes
62
Using Wood Bleach
When Run-of-the-Mill Won't Do One-oj-a-kind and premium boards come from specialty lumberproducers
Tuning up a bandsaw, p.
76
by Vincent Laurence
These chemicals remove stains and lighten wood by Jeff Jewitt
64
How bleach works
Veneel'ing an ellipse, p. 52
Postmaster:
Send address changes to Fine Woodworking, The Taumon Press, Inc.,
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S. Main St., P.O. Box
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Primed in the USA
Letters
Surveying contractor's saws-I found your article on contractor's saws very interesting ( FWW # 123, pp. 54-61). I purchased a Powermatic Model 64 tablesaw last year. My experience with the assembly of the saw parallels yours right down to the missing setscrews. When I sent in the registration cards for the machines, I took the time to write Powermatic about the problems. They never so much as replied, and from your similar experience, it is obvious that nothing has been done to correct the problems with the assembly.
- ViCtOl'
H Hanson, Bozeman, Mont.
I was quite disappointed with your
review of contractor's saws, both because of the method of testing and reporting by your staff and by the unimaginative, copy-cat attitude of manufacturers other than Ryobi. Your conclusion that none of the saws would be right for those who cut thick stock regularly is unwarranted. For either crosscutting or ripping, the combination blade you used is a poor choice. I use a Freud thin-kerf, Teflon-coated rip blade on my two Powermatic Artisans. The saws have never thrown a breaker and seldom show signs of bogging down even in oak. A 1 t/2-hp motor is perfectly adequate for a lO-in. tablesaw. I keep the elevation and tilt mechanisms clean and lubricated, and they run easily and smoothly. I have not seen in any of my fellow woodworkers' shops a cabinet saw that will perform any function better (or even as well), and I would not trade my two contractor's saws for one cabinet saw.
-Eugene C Hise, Oak Ridge, Ten n. I have a Delta conu·actor's saw that I recently retrofitted with a Vega fence. It's true tllat the fence lifts at the far end when you're locking it into place, but this can be avoided if you install the little hold-down device that Vega includes and that they perversely insist on calling "optional." They didn't predrill the holes for it, which is annoying, but once you've installed it, the fence works beautifully. I also reconunend the Vega accessory called the Finger Saver. This is an ingeniously designed stock feeder that keeps your hands well away from the
6
Fine Woodworking
sawblade. I think its inventor deserves a medal. -Reynolds Dodson, Water Mill,
NY
The splitter/guard on my Delta contractor's saw was a pain until I made two simple modifications. The nut under the table that holds the assembly down can be left just loose enough so that the assembly can be moved up or down. When swung back all the way, though, the assembly stuck up enough above tlle level of the table to interfere with cutting grooves on any boards longer than about 16 in. To solve this problem, I ground out a semicircle from the edge of tlle plate so tllat it fits over tlle capacitor of the motor. Now the splitter gets entirely out of the way. -Trevor Robinson, Amherst, Mass.
Fme
Wqo.d.%rking
Editor
Scott Gibson
Art Director
Bob Goodfellow Vincent Laurence,
Associate Editors
William Duckworth, Anatole Burkin Assistant Editor
Copy/pro
Strother Purdy
duction Editor
Editorial Secretary
Deborah Surprenant
Michael Pekovich
Associate Art Director
Lee Anne Candito Tage Frid,
Contributing Editors
R. Bruce Hoadley, Christian Becksvoort, Robert M. Vaughan, Mario Rodriguez, Chris Minick, Gary Rogowski Methods of Work Jim Richey Jrldexer
Harriet Hodges
Publisher James P. Chiavelli
It would be better without a glove
Featured in April's "Metllods of Work" column was a tip for using a lathe and sandpaper to generate dust for wood filler ( FWW # 1 23, p. 32). Though an efficient means to an end, the operation should be performed without a glove. A bit of discomfolt might result from tlle heat generated by friction, but that's preferable to getting tangled up on a spinning machine tllat doesn't know you' re tllere.
-Dave Pepalis, Downers Grove, Ill. Finding a safer way-I was chagrined
to find a photograph in Fine Woodworking of how to injure yourself seriously and permanently while using the tablesaw ( FWW # 1 23, p. 50). Here we have a piece of 6-in. stock that, as the kerf is being cut, becomes totally unsuppOited from the outside of the blade to tlle inside of the fence. In the event of a kickback (very likely), tlle operator will immediately have three or more fingers in tlle blade. The cure for this situation is tlle use of either two push sticks or a push stick and a featherboard. I am surprised tllat a magazine Witll as long and fine a tradition
Writing"n "rtide Fine Woodworking is a reader-written magazine. We welcome proposals, manuscripts, photo graphs and ideas from our readers, amateur or professional. We'll acknowledge all submissions and rentrn those we can't publish. Send your contributions to Fine Woodworking, PO Box Newtown, CT
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06470-5506.
rporate Circulation Di ertisi
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rector Douglas Newton
ng Sales Manager
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National Accounts Managers
Barney Barrett,
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ewtown, cr 06470-5506. list management: 530 5th Ave. New York, NY 10036-5101
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