INSTRUCT.CUTAWAY CABLE TRIM INSTRUCTIONS REV 2.doc
INSTRUCT–013 REV 2
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Step 1
8/11/2016 Insure the cutaway handle Velcro is squarely mated to the main lift web Velcro.
Step 2 CUTAWAY CABLE TRIM CHART Type Right (short side) RSL-Sport 7 ½” Non RSL- Sport Sigma 8” Military 9 ½” Marines only 14” (OAL) TS/MM TS/MM Load 16” (OAL) Cell System
Left (long side)
Refer to the trim chart #00029 for correct trim lengths.
5 ½” 6” 8 43” (OAL) 45” (OAL)
INSTRUCT.CUTAWAY CABLE TRIM INSTRUCTIONS REV 2.doc
INSTRUCT–013 REV 2 Step 3a
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8/11/2016 Begin measuring where the cable comes out of the end fitting.
Step 3b
Step 4a With appropriate cable cutters, snip to the correct length,
4b
INSTRUCT.CUTAWAY CABLE TRIM INSTRUCTIONS REV 2.doc
INSTRUCT–013 REV 2
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8/11/2016
Step 5 To smooth out the cut ends, heat ONLY THE TIPS with a lighter or butane torch till it just begins to mushroom.
Step 6a
NOTE: 1. Proceed very quickly through steps 5-6. 2. Steps 5-6 should be practiced before attempting on the handle. Quickly, firmly grasp the cable just below the heated end.
Step 6b In one smooth and fluent motion, quickly and repeatedly pull the firmly griped cable completely out rotating it 90° each time. Reheating up to 3 times may be necessary. Step 6c
Rotate and repeat
INSTRUCT.CUTAWAY CABLE TRIM INSTRUCTIONS REV 2.doc
INSTRUCT–013 REV 2
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8/11/2016
Step 6d An example of a perfectly burned and smoothed end after being heated only one time.
Step 6e Examples of poorly burned cable ends. NOTE: Poorly burned ends may snag on and damage the Type 2a locking loop on main risers. Step 6f
Step 6g
INSTRUCT.CUTAWAY CABLE TRIM INSTRUCTIONS REV 2.doc
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