2005 Parts Catalog
9.9, 15 HP (255cc) 2 Stroke Models J15RSOC J15RLSOC J15WRSOB J15WRLSOB J15RTSOS
© 2004 BRP US Inc. All rights reserved. TM, ® Trademarks of Bombardier Recreational Products Inc. or its affiliates.
9.9, 10, 15, 15 COMM
J10RSOS J10RLSOS BJ10RHSOR BJ10RHLSOR
ABOUT THIS CATALOG Bombardier Recreational Products Inc. reserves the right to make changes at any time, without notice, to features, specifications, and model availability. The right is also reserved to change any specification or part, at any time, without incurring any obligation to update older models. The information in this catalog is based on the latest specifications available at the time of publication. For the latest service part number information visit EPC (Electronic Parts Catalogs) on the DealerPort™ website.
www.dealerport.com Illustrations used in this catalog may not depict actual models or equipment, but are intended as representative views for reference only. Certain features, equipment or accessories shown in this catalog might not be found on or included with all models in all marketing areas. IMPORTANT: This catalog is a part reference. Refer to the appropriate Evinrude/Johnson Service Manual for exact service and maintenance information. Use exact engine model number, including any suffix letter, when indentifying parts in this catalog. The continuing accuracy of this catalog cannot be guaranteed.
PARTS LIST REFERENCE d
Following Example for Reference Only
a
b c
1 2 3
584348 351839 586774
4 5 6
N/A 586103 341512
BATTERY CABLE, 10ft. (3.M) (DR Models Only) SCREW, Starter to C/C New STARTER SOLENOID Assy (Solenoid Assy. included on DR, DE & DP models) *DRIVE KIT NS **GROMMET, Starter solenoid mount Opt. BOLT, Double ended-Harness ground A
1 2 1 1 2 1
e f g c
A Only used on WR, WPR Models
a
"N/A" Indicates part is NOT AVAILABLE or NOT AVAILABLE individually.
b
EXAMPLE SHOWN: (Ref #3) - P/N 586774 includes (Ref #4) - P/N 586101 and (Ref # 5) - "GROMMET". Also (Ref #4) P/N 586101 includes (Ref # 5) - "GROMMET".
c d e f g
"A " Upper case alpha characters used as callout indicate additional part information is shown at the bottom of the list.
"*" Indicates parts are included in the preceding assembly.
Additional part information. "New" Indicates part and/or part number has been added or changed from previous model year. "NS" Indicates part is Not Shown in illustration. "Opt." Indicates part is an OPTIONAL or ACCESSORY part.
WARNING When replacement parts are required, use Evinrude/Johnson Genuine Parts or parts with equivalent characteristics, including type, strength, and material. Using substandard parts could result in injury or product malfunction.
0
TABLE OF CONTENTS
9.9, 10, 15, 15 COMM
LITERATURE ............................................................................................................. 2 PAINT ......................................................................................................................... 2 MODEL FEATURES ................................................................................................... 3 PARTS SHIPPED WITH ENGINE “IN BOX” .............................................................. 3 PROFILE DRAWING .................................................................................................. 4 2005 LITERATURE - ALL MODELS .......................................................................... 5 DECALS ..................................................................................................................... 6 ENGINE COVER ........................................................................................................ 7 LOWER ENGINE COVER .......................................................................................... 8 MANUAL STARTER ................................................................................................... 9 TILLER HANDLE & SHIFT HANDLE ....................................................................... 10 IGNITION ................................................................................................................. 11 FUEL PUMP ............................................................................................................. 12 INTAKE MANIFOLD ................................................................................................. 13 CARBURETOR ................................................................................................... 14-15 CRANKSHAFT & PISTONS ..................................................................................... 16 EXHAUST HOUSING ............................................................................................... 17 CYLINDER & CRANKCASE ................................................................................ 18-19 MIDSECTION ...................................................................................................... 20-21 GEARCASE ........................................................................................................ 22-23 PROPELLERS & HARDWARE - (ACCESSORY) .................................................... 24 BATTERY CHARGING KIT - (ACCESSORY) .......................................................... 25 NEUTRAL START KIT - (ACCESSORY) ................................................................. 26 A/C LIGHTING KIT - (ACCESSORY) ........................................................................ 26 ELECTRIC START KIT - (ACCESSORY) ................................................................ 27 REMOTE START KIT - (ACCESSORY) .............................................................. 28-29 REMOTE CONTROL ADAPTER KIT - (ACCESSORY) ........................................... 30 PROPELLER GUARD KIT - (ACCESSORY) ........................................................... 30 GEARCASE EXTENSION KIT - (ACCESSORY) ..................................................... 30 TILT TUBE STEERING KIT - (ACCESSORY) ......................................................... 31 AUXILIARY STEERING KIT - (ACCESSORY) ......................................................... 31 BOAT MOUNTED STEERING KITS - (ACCESSORY) ............................................ 32 FUEL TANK 6 GALLON - (ACCESSORY) ............................................................... 32 FUEL TANK 3.3 GALLON - (ACCESSORY) ............................................................ 33 FUEL HOSE & PRIMER - (ACCESSORY) ............................................................... 33
1
LITERATURE 5005964 5005965 215597 215598 215636 5005924
SERVICE MANUAL – ENGLISH SERVICE MANUAL – FRENCH OPERATOR’S GUIDE – ENGLISH OPERATOR’S GUIDE – FRENCH OPERATOR’S GUIDE – PORTUGUESE (RT MODELS) SPECIAL TOOLS CATALOG
PAINT COLOR NAME PRIMER 3
BLACK WHITE GRAPHITE CLEARCOAT
SPRAY CAN
PPG # 1
PPG # 2
777172 777179 777171 777177 772414
DP40401 9696 90538 35718 –
– –
–
1. ONE COAT FINISH FOR MIDSECTION & GEARCASE 2. BASE COAT PLUS CLEARCOAT FOR UPPER & LOWER ENGINE COVERS 3. USED ON ENGINE CRANKCASE ASSY.
2
MODEL FEATURES
All Models Cylinder Configuration
Fuel Induction
Charging
Steering
Starting
2 Cylinder
Carbureted
N/A
Tiller
Rope
Model Specific Model Number
Shaft Length
Color
Oil Injection
Trim/Tilt
J10RSOS J10RLSOS BJ10RHSOR BJ10RHLSOR J15RSOC J15RLSOC J15WRSOB (Commercial) J15WRLSOB (Commercial) J15RTSOS (Commercial)
15 in. 20 in. 15 in. 20 in. 15 in. 20 in. 15 in. 20 in. 15 in.
White White White White White White Graphite Graphite White
No No No No No No No No No
Manual Manual Manual Manual Manual Manual Manual Manual Manual
PARTS SHIPPED WITH ENGINE “IN BOX” Name of Part
Qty
Application
215597 215636 175981 177001 502365 775636 177159 177160 318971 323942 328522 334590 398602
OPERATOR'S GUIDE - ENGLISH OPERATOR'S GUIDE - PORTUGUESE FUEL TANK - 6 GALLON FUEL TANK - 6 GALLON FUEL TANK - 3.3 GALLON FUEL HOSE & PRIMER BULB PROPELLER 9.5X10 PROPELLER 9X11 NUT, PROPELLER PROPELLER THRUST BUSHING PIN, PROPELLER NUT PROPELLER THRUST BUSHING LANYARD & CLIP
1 1 1 1 1 1 1 1 1 1 1 1 1
10 & 15R&W 15RT 15RT 15R&W 10 ALL 10 15 ALL ALL ALL ALL ALL
9.9, 10, 15, 15 COMM
P/N
3
PROFILE DRAWING 27 15/16 in. (708.66mm)
9 1/4 in. (233.68mm)
15 in. (381mm) model
32 15/16 in. (835.66mm)
10 3/8 in. (261.62mm)
28 3/8 in. (718.82mm) - 15 in. (381mm) model
6 1/2 in. (165mm)
20 in. (508mm)
20 in. (508mm) model
CLAMPING RANGE 1 1/8 in. to 2 1/4 in. (27.94mm) to (55.88mm)
33 3/8 in. (845.82mm) - 20 in. (508mm) model
19 1/8 in. (485.14mm) 12 in. (304.8mm) 67˚ 41˚
41˚
All Evinrude® / Johnson® outboards are designed to function within the minimum clearances outlined in ABYC transom and motor well Standard S-12-83.
11.00 in. (279.4mm)
8 1/4 in. (208.28mm) 8 1/4 in. (208.28mm)
3 X 7 IN. (76 X 178 mm) CLAMPING AREA INSIDE TRANSOM
ALL MEASURMENTS BASED ON: TRANSOM ANGLE 14°
GRAPHICAL REPRESENTATION ONLY: ALL DIMENSIONS ± 1/4 in. (6.35mm)
4
TILR RANGE: TOTAL RANGE 67°
2005 LITERATURE - ALL MODELS 2 Stroke Models
3.5 HP 6 & 8 HP 9.9/15 HP 15 HP Commercial 25/30 HP Rope 25/30 HP Tiller Electric 25/30 HP Remote 25 HP Commercial 40 HP Rope 50 HP Remote 40 HP E-TEC Rope 40-50 HP ETEC Remote 60 HP E-TEC Commercial 75/90 HP E-TEC 55 HP Commercial 20 in. 55 HP Commercial 22.5 in. 115 HP Commercial 90 - 115 HP Carbureted 135 - 175 HP Carbureted 100 - 115 HP D.I. 135 - 175 HP D.I. 200 - 250 HP D.I. 200 - 250 HP E-TEC
French Operator's Guide
215587 215589 215597 215597 215593 215593 215595 215593 215599 215601 215638 215639 215568 215642 215603 215603 215605 215605 215605 215610 215610 215610 215645
215588 215590 215598 215598 215594 215594 215596 215594 215600 215602 215640 215641 215659 215643 215604 215604 215606 215606 215606 215611 215611 215611 215647
4 Stroke Models
Part Catalog
English Service Manual
French Service Manual
5006019 5006020 5006021 5006021 5006022 5006023 5006024 5006022 5006025 5006025 5006027 5006027 5006027 5006028 5006029 5006029 5006030 5006030 5006031 5006032 5006033 5006035 5006061
5005962 5005962 5005964 5005964 5005964 5005964 5005964 5005964 5005966 5005966 5005968 5005968 5005968 5005970 5005972 5005972 5005974 5005974 5005974 5005976 5005976 5005978 5006059
5005963 5005963 5005965 5005965 5005965 5005965 5005965 5005965 5005967 5005967 5005969 5005969 5005969 5005971 5005973 5005973 5005975 5005975 5005975 5005977 5005977 5005979 5006060
English French Operator's Operator's Guide Guide
Description
4/5/6 HP 9.9/15 HP Rope 9.9/15 HP Remote 25 HP Rope & Tiller Electric 25 HP Remote 30 HP Rope & Tiller Electric 30 HP Remote 40/50 HP 60/70 HP 90/115 HP 140 HP 200/225 HP
5035751 5035753 5035755 5035769 5035771 5035757 5035759 5035761 5035763 5035765 5035765 5035767
5035752 5035754 5035756 5035770 5035772 5035758 5035760 5035762 5035764 5035766 5035766 5035768
Part Catalog
English Service Manual
French Service Manual
5006036 5006037 5006037 5006038 5006038 5006038 5006038 5006039 5006040 5006041 5006042 5006043
5005988 5005990 5005990 5005992 5005992 5005992 5005992 5005994 5005996 5005998 5005998 5006000
5005989 5005991 5005991 5005993 5005993 5005993 5005993 5005995 5005997 5005999 5005999 5006001
Literature Sets Description
P/N
2005 Part Catalog Set - Paper 2005 Part Catalog Microfiche Set Illustrated Parts & Accessory Catalog 2005 Genuine Parts Accessory Parts Dealer Catalog 2004 Part Catalog CD (PDF Set) 2005 Part Catalog CD (PDF Set) 2005 English Service Manual Set - 2 Stroke 2005 French Service Manual Set - 2 Stroke 2005 English Service Manual Set - 2 Stroke D.I. & E-TEC 2005 French Service Manual Set - 2 Stroke D.I. & E-TEC 2005 English Service Manual Set - 4 Stroke 2005 French Service Manual Set - 4 Stroke
5006044 5006045 5006046 778880 5006072 5006075 5005980 5005981 5005982 5005983 5005984 5005985
Shop Catalogs Description
P/N
2004 Special Tools Catalog 1913-2005 Model Number Reference Guide 2005 Warranty Procedures & Flat Rate Guide - English 2005 Warranty Procedures & Flat Rate Guide - French Predelivery & Installation Guide - All Models - English Predelivery & Installation Guide - All Models - French
5
5005924 5006145 5006217 5006218 5006079 5006121
9.9, 10, 15, 15 COMM
Description
English Operator's Guide
DECALS
1
2
3 5
4
8
6
9
7
EPC3445 Ref 1 1
P/N 350293 351383
Name of Part *"Johnson" - Port, Stbd *"Johnson" - Port, Stbd
A A
Qty 2 2
15 WR Models, Not Shown
2 2
350295 351386
*Stripe - Port *Stripe - Port
A A
1 1
350294 351385
*Stripe - Stbd *Stripe - Stbd
A A
1 1
350298 351388
5 5
350304 351389
*"Johnson" - Rear *"Johnson" - Rear
A A
1 1
A A
1 1
15 WR Models, Not Shown
* "BOMBARDIER" - Top lens * "BOMBARDIER" - Top lens
A
350297
*"BOMBARDIER" - Front
7 7
350222 351391
"15" - Rear "15" - Rear
8 9
350221 350383
10 11 12 13
333499 334435 339216 333978
14
351380
Qty 1
15 WR Models, Not Shown
1 1
"9.9" - Rear "GT" - Rear
1 1
Lanyard clip - Not Shown Owners Attention - Not Shown Emergency restart clip - Not Shown Start Warning "COMMERCIAL" - Frt/Rear 15 WR Models, Not Shown
A
A
1 1 1 1
15 WR Models, Not Shown
15 WR Models, Not Shown
6
Name of Part *"BOMBARDIER" - Front
10RH Models Only
15 WR Models, Not Shown
4 4
P/N 351387
15 WR Models, Not Shown
15 WR Models, Not Shown
3 3
Ref 6
1
Included with "ENGINE COVER Assy".
6
A
2
ENGINE COVER
7 1 6
5
4 3
2
EPC3446 Ref P/N Name of Part 1 5005152 ENGINE COVER ASSY. 1 5005789 ENGINE COVER ASSY.
A A
Ref P/N Name of Part 6 339068 *RIVET, Front hook 7 344255 *SOUND BLANKET, Rear 303715 *WASHER, Rear bracket rivet
Qty 1 1
15 WR Models
2 3 4 5
339204 329217 438947 436301
*SEAL *SCREW, Rear hook *HOOK, Rear *HOOK, Front
Qty 2 1 4
Not Shown
1 2 1 1
339068 *RIVET, Rear bracket
4
Not Shown
342142 *LATCH BRACKET Assy, Rear
1
Not Shown IMPORTANT: When ordering "ENGINE COVER Assy" also order appropriate "HP" Decal.
9.9, 10, 15, 15 COMM
A
7
LOWER ENGINE COVER
EPC3447 Ref P/N Name of Part 1 343745 BRACKET, Panel 2 342292 BUMPER, Cover, port 3 5005224 ENGINE COVER, Lower, port 3 5005794 ENGINE COVER, Lower, port
Qty 1 2 1 1
Ref 21 22 23 24 25 26 27 28 29 31 32 33 34 35 36 37 38 39 40 41
15 WR Models
4 5 6 7 8 9 11 12 13 14 16 17 18 19 20 20
339997 339999 335570 308532 308824 338213 340071 338242 340071 338246 335200 340071 338202 338286 5005225 5005795
*SOUND BLANKET, Lower, rear, port *SOUND BLANKET, Upper, front, port LATCH, Upper to lower cover BUSHING NUT, Screw GROMMET, Choke knob SCREW, Cover, middle GROMMET, Shift rod, bottom SCREW, Cover to bracket, front GROMMET, Battery cable plug SCREW, Latch to handle SCREW, Cover, rear, upper & lower SEAL, Cover to bracket, port SEAL, Cover to bracket, stbd ENGINE COVER, Lower, stbd ENGINE COVER, Lower, stbd
1 1 1 2 6 1 2 1 2 1 1 2 1 1 1 1
15 WR Models
8
P/N Name of Part Qty 339998 *SOUND BLANKET, Lower, rear, stbd. 1 340000 *SOUND BLANKET, Upper front - stbd 1 512731 SCREW, Bumper to cover 8 338300 GROMMET, Shift rod, front 1 343562 SCREW, Cover, rear, lower 1 336165 SCREW, Fuel connector 1 338241 CHOKE LEVER 1 438793 FUEL CONNECTOR ASSY. 1 343736 SEAL, Fuel connector 1 339287 GROMMET, Throttle cable 1 338290 GROMMET, Switch wire hole 1 5 335687 SCREW, Bracket to exhaust hsg. 328703 WASHER 1 342136 BUMPER, Stbd. 1 309485 NUT, Ball joint to cover 1 339575 BALL JOINT 1 437780 HANDLE & SHAFT ASSY. 1 328703 WASHER 1 328735 WASHER 1 330234 SPRING WASHER 1
MANUAL STARTER
Ref P/N Name of Part 1 5000510 HANDLE, Starter assy. 2 332260 *CAP, Starter handle 3 336148 GUIDE, Rope 4 338203 HOUSING, Starter 5 335905 LINK, Friction spring 6 330525 PAWL, Starter 7 435741 PULLEY & PIN, Starter 8 203470 RING, Retaining, pawl 9 336110 RING, Retaining, guide 10 ROPE, Starter, 65 in. (1650mm)
Ref 15 16 17 18 19 20 21 22 23 24 25 26 27 28
Qty 1 1 1 1 2 1 1 1 1 1
Cut to Length From P/N 772577 - 5/32 in. O.D.
11 12 13 14
333710 336681 338558 339038
SCREW, Starter housing SPRING, Starter SPACER, Starter housing SPINDLE ASSEMBLY
3 1 3 1
9
P/N 339043 331970 338231 338228 338229 121674 339030 338225 333040 339188 338227 328703 338240 329054
Name of Part SCREW, Spindle SPRING, Friction LINK, Lockout PLUNGER, Starter lockout SPRING, Plunger LOCKNUT, Spindle SHIELD, Spring CAM, Starter lockout ISOLATOR, Mount PIN, Cam, lockout TAPPET, Starter lockout WASHER, Mount SEAL, Housing to cover SCREW, Lockout cam
Qty 1 1 1 1 1 1 1 1 3 1 1 3 1 1
9.9, 10, 15, 15 COMM
EPC3448
TILLER HANDLE & SHIFT HANDLE
EPC3449 Ref 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
P/N 338206 338207 338689 334238 336417 584302 338254 435230 436216 329879 339722 329880 329881 328733 338244
Ref 16 17 18 19 20 21 22 23 24 25 26 27 28 33 34
Name of Part Qty HANDLE, Shift 1 LINK, Shift handle to bellcrank 1 PIN, Shift link 1 SCREW, Shift handle 1 RETAINER, Shift link 1 ADJUSTMENT, Idle 1 HANDLE, Steering 1 CABLE ASSY., Throttle 1 TWIST GRIP 1 GUIDE, Pin 2 HELIX, Twist grip 2 PIN, Helix rollers 1 ROLLER, Helix 2 SPRING WASHER, Handle to bracket 1 CONNECTOR 1
10
P/N 585106 581656 510818 339691 328649 313838 324602 327944 336347 334083 329160 338872 328739 398602 333499
Name of Part STOP SWITCH ASSY. *TERMINAL, Socket *TERMINAL, Ring SLEEVE, Throttle SCREW, Stop switch NUT, Steering handle SCREW, Steering handle PLATE, Throttle control PLUG, Idle adjustment ANCHOR, Throttle cable SCREW, Anchor SLEEVE, Screw, handle WASHER, Screw, anchor CLIP & LANYARD ASSY. *CLIP
Qty 1 1 1 1 4 1 1 1 1 1 1 1 1 1 1
IGNITION
Ref 1 2 3 4 5 6
P/N 302944 584584 583740 329176 582365 581027
7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
510231 580339 510231 328701 328726 303212 511458 511459 337522 329110 586798 512754 511469 512478 512256 512131
Name of Part NUT, Flywheel FLYWHEEL ASSEMBLY IGNITION COIL ASSEMBLY WASHER, Fiber, coil mtg. screw LEAD ASSY., Spark plug *COVER & TERMINAL ASSY., Spark plug **TERMINAL, Spring *COVER & TERMINAL ASSY., Coil **TERMINAL, Spring LOCK WASHER, Coil & stop sw. grd. SCREW, Coil to cylinder head SCREW, Clamp & cover CLAMP, Leads to ignition plate COVER, Leads to ignition plate SCREW, Charge coil mounting SCREW, Mounting POWER PACK *CONNECTOR, 5-pin *TERMINAL, Pin *COVER, Terminal *TERMINAL *TERMINAL, Ring
Ref 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44
Qty 1 1 1 2 2 1 1 1 1 3 2 3 1 1 2 2 1 1 5 2 2 1
11
P/N 338146 512743 584840 581656 330346 582417 511460 338215 338179 315287 322102 322435 328703 328735 319682 512753 584716 581656 320107 329176 328701 339083
Name of Part NUT, Ball joint RETAINER, Connectors CHARGE COIL & LAM ASSY. *TERMINAL, Socket SCREW, Throttle cam PLATE & SLEEVE ASSY. SCREW, Ignition plate to ret. assy. RETAINER CAM, Throttle SCREW, Support plate to crankcase PLATE, Support BEARING, Ignition plate to support WASHER WASHER, Screw, sensor SCREW, Sensor to plate CONNECTOR, 5-socket SENSOR ASSEMBLY *TERMINAL, Socket TIE STRAP WASHER, Fiber, power pack WASHER, Screw, ground BALL JOINT
Qty 1 1 1 2 1 1 6 1 1 4 1 1 2 2 2 1 1 2 1 4 1 1
9.9, 10, 15, 15 COMM
EPC3450
FUEL PUMP
1 11
7
2
3
4 9 8
6
5
10
12
12 15
14
13
12
EPC3456 Ref 1 2 3 4 5 6 7 8 9 10 11 12
P/N 438562 319528 312675 335335 330061 332678 324660 344040 305739 328717 303615 320107
Name of Part FUEL PUMP ASSY. *O-RING, Cap to pump *SCREEN, Filter *CAP, Filter *SCREW, Cap *DIAPHRAGM *O-RING *FITTING, Fuel *O-RING, Housing SCREW, Pump mounting GASKET, Pump mounting TIE STRAP, Hose
Qty 1 1 1 1 1 1 1 1 1 2 1 4
Ref 13 14 15 16
P/N 338183 343566 438616 397715
Name of Part HOSE, Fuel pump to carburetor HOSE, CONNECTOR TO PUMP FUEL PUMP REPAIR KIT FILTER, Fuel
17
333380 HOSE, Filter to pump
Qty 1 1 1 NEW 1
15 WR Models, Not Shown
1
15 WR Models, Not Shown
18
HOSE, Connector to filter
AR
15 WR Models, Not Shown Cut to Length From P/N 772564 - 5/16 in.
19
322652 CLAMP, Fuel filter hose 15 WR Models, Not Shown
12
2
INTAKE MANIFOLD
4
8
10 5
7
6
9 1
2 12
11
3
EPC3458 Ref 1 2 3 4
P/N 435460 336967 314951 436789
Name of Part MANIFOLD, Intake *STUD, Carburetor SCREW, Manifold to crankcase LEAF PLATE ASSEMBLY
4
390050
LEAF PLATE ASSEMBLY
Qty 1 2 6 1
Ref 7 8 9 10
P/N 332612 325038 320247 341081
1
10
318922
10R Models
**SCREEN **CHECK VALVE
*LEAF VALVE
2
15R, 15WR & 10RH Models
1 1
11 12
325260 318924
GASKET, Leaf plate GASKET, Plate to crankcase
1 1
9.9, 10, 15, 15 COMM
305344 385111
Qty 4 2 2 2
10R Models
15R, 15WR & 10RH Models
5 6
Name of Part *SCREW, Leaf to plate *SHIM *PLATE, Leaf *LEAF VALVE
13
CARBURETOR
1 10RH Models Only 36
4
34
12 5
17
39
2
18
35 38 37
10
7 13
48 11 42
47 14
16 9
46
30 27 28
31
44
8
41
45
3 23 22 24
29 15
32
40 26
16
20
25
21
6 19
14
43
CARBURETOR EPC3457 Ref 1
P/N 439129
Name of Part CARBURETOR Assy
Qty
Ref 23
P/N 301996
Name of Part **WASHER
1
24
336842
**SPRING Clip
10RH Models
1
5006163 CARBURETOR Assy
Also available in Carburetor Repair Kit
New
10R Models, Not Shown
1
5006055 CARBURETOR Assy 330346 314513 323328 323327 303630
*SCREW, Adjustment *FITTING, Fuel inlet *ROLLER *LEVER *WASHER, Screw plug
1
25
323703
334235 338882
*LINK, Follower *GASKET, Bowl
9 10
327706 *NIPPLE, Primer 5005571 *COVER, Carburetor body
10
5005572 *COVER, Carburetor body
1 1 1 1 1
25 26
15 16
339192 317477
1 1
330284 330285 311511 327227 340810 316991 437985
1
35
339218
1 1
351154
**SCREW, Cover security
1 1 1 1
36
908046
330057 908045
*SCREW, Plug *SCREW, Float chamber & cover
20 21
339321 302661
*FLOAT CHAMBER *HINGE PIN, Float
22
396522
37
1
*SCREW *CLIP *PIN, Choke lever *CAP, Primer nipple *CAP, Restrictor *PLUG, Nozzle well COVER, Carburetor body
1 1 1 1 1 1 1
VALVE, Needle
1
SCREW, Cover
13
330055
SCREW PLUG, Idle passage
1
10RH Models, Included with carburetor P/N 439129
38
317477
WASHER, Idle passage
1
10RH Models, Included with carburetor P/N 439129
1 1
39
337807
SPRING, Needle valve
1
10RH Models, Included with carburetor P/N 439129
1
40
316337
PLUG, Air silencer
1
Also available in Carburetor Repair Kit
1 12
10R , 15R, 15WR Models
1 1
Also available in Carburetor Repair Kit
*FLOAT SEAT ASSY.
*FLOAT ASSY
10RH Models, Included with carburetor P/N 439129
10R , 15R, 15WR Models
18 19
1
10RH Models, Included with carburetor P/N 439129
Also available in Carburetor Repair Kit
17
*HIGH SPEED ORIFICE, No.48
10RH Models, Included with carburetor P/N 439129
Also available in Carburetor Repair Kit
**SEAL, Air silencer to carburetor **WASHER, Idle passage
396514
27 28 29 30 31 32 34
15R, 15WR Models
**GASKET, Cover **O-RING, Cam follower **SCREW PLUG, Idle passage **GASKET, Flange
326500
Also available in Carburetor Repair Kit
10R Models
340616 321117 330055 338282
1
15R, 15WR, 10RH Models
Also available in Carburetor Repair Kit
11 12 13 14
*HIGH SPEED ORIFICE,No.36 10R Models
Also available in Carburetor Repair Kit
7 8
1
Also available in Carburetor Repair Kit
15R, RT, WR Models, Not Shown
2 3 4 5 6
Qty 1
1
41 42 43 44 45 46 47
328739 328742 436296 331758 317893 439073 334852
48
338282
Also available in Carburetor Repair Kit
WASHER, Screw NUT, Carburetor mounting AIR SILENCER SCREW, Air silencer TIE STRAP, Throttle cable CARBURETOR REPAIR KIT PLATE, Restrictor
2 2 1 2 1 1 1
10RH Models
GASKET
1
9.9, 10, 15, 15 COMM
10RH Models
15
CRANKSHAFT & PISTONS
EPC3459 Ref 1 1 2 2 3 4 5 6 7 8
P/N 436901 436903 435218 436360 325262 325296 393283 396607 304610 385173
9 10
395401 124341
Name of Part PISTON & RING, Standard PISTON & RING, 0.020 in. O.S. *RING SET, Standard *RING SET, 0.020 in. O.S. *RETAINING RING WRIST PIN BEARING, Wrist pin CONNECTING ROD ASSEMBLY *SCREW, Rod cap BEARING ASSEMBLY, Crankshaft, lower BEARING SET SCREW, Crankcase head
Qty 2 2 2 2 2 2 2 2 2 1
Ref 11 12 13 14 15 16 17 18 19 20 21 22 23
2 3
16
P/N 394327 321831 321788 318641 321830 435707 307480 308458 318863 386008 329241 393804 328792
Name of Part CRANKCASE HEAD & SEAL ASSY. *SEAL, Upper *SEAL, Lower RETAINING RING, Ball bearing SEAL, Crankshaft CRANKSHAFT ASSY. *KEY, Crankshaft O-RING, Crankcase head SPLIT SLEEVE, Center bearing BEARING ASSEMBLY, Crankshaft WASHER, Screw, crankcase head BEARING ASSY., Center WASHER, Wrist pin
Qty 1 1 1 1 1 1 1 1 1 1 3 1 4
EXHAUST HOUSING
EPC3463 P/N 435430 339383 324334 319126 338275 338274 342540 909386 437894 329021 329020 330440 339734 319229 342541 395125 330426
Name of Part EXHAUST HOUSING ASSY. *BAFFLE, Exhaust housing *SCREW, Muffler, lower *SCREW, Muffler, upper *MUFFLER, Exhaust *GASKET, Muffler SCREW, Upper mounts to strg. brkt. SCREW, Upper mounts to exh. hsg. MOUNT ASSY., Upper MOUNT BRACKET, Lower, port MOUNT BRACKET, Lower, stbd. EXHAUST TUBE, Inner THRUST MOUNT, Upper GROMMET, Exh. hsg. to shift rod PLATE, Upper mount WATER TUBE & GROMMET, Outlet *GROMMET
Qty 1 1 1 1 1 1 2 4 2 1 1 1 1 1 1 1 1
17
Ref 18 18
P/N 395122 395123
19 20 21 22
330426 329046 325721 339809
23 24 25 27 28 29 30 31
339666 324334 319042 318997 339676 333677 329241 345141
Name of Part WATER TUBE & GROMMET, Inlet, std. WATER TUBE & GROMMET, Inlet, long *GROMMET, Upper, water tube THRUST MOUNT, Lower GASKET, Powerhead to exh. hsg. SCREW, Outer exhaust housing to powerhead, long COVER, Upper mount SCREW, Exh. hsg. to cyl. & c'case SCREW, Mount bracket, lower LATERAL MOUNT, Lower O-RING, Cover SCREW, Cover WASHER, Screw WASHER, Mount
Qty 1 1 1 1 1 6 2 4 2 2 2 2 6 2
9.9, 10, 15, 15 COMM
Ref 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
CYLINDER & CRANKCASE
18
CYLINDER & CRANKCASE EPC3460 P/N 438595
Name of Part CYLINDER & CRANKCASE Assy
Qty 1
10R Models
1
5005456 CYLINDER & CRANKCASE Assy
1
15R, 15WR & 10RH Models
2 3 4 5
304178 300402 318622 345188
6 7 8 9 10 11 12 13 14
307551 311598 338234 319537 336637 302504 319332 300646 338221
14
350949
*DOWEL, Bearing *TAPER PIN *SCREW, Cylinder to crankcase *GROMMET, Water passage
1 1 6 1
15R, 15WR & 10RH Models
PLUG, Flushing *WASHER COVER, Thermostat CLIP, Bellcrank BYPASS COVER PIN, Bellcrank to shift rod GASKET, Bypass cover SCREW, Bypass cover CYLINDER HEAD
1 1 1 1 1 1 1 5 1
10R Models
CYLINDER HEAD
1
15R, 15WR & 10RH Models
15 16 17 18 19 21 22 23 24 25
308017 328724 435226 333706 436195 338222 319226 435266 328497 318925
SCREW, Bellcrank to shift rod SCREW, Detent spring SHAFT & LEVER, Shift SCREW, Cover THERMOSTAT ASSY. GASKET, Cylinder head SCREW, Cylinder head EXHAUST COVER, Outer EXHAUST COVER, Inner GASKET, Exhaust cover
1 1 1 3 1 1 6 1 1 2
Ref 26 27 28 29 30 31 32 33 36 40 41 42 43 44 45 46 47 48 49 50 52 53 58 59 60 61 63 65 66 67 68
P/N 302288 339208 336947 330212 330913 437684 305650 336179 306049 338250 437694 338208 336178 339692 336211 336185 435714 338295 338237 305652 330838 330838 339713 305650 304380 335521 316128 336597 328702 332203 436358
Name of Part Qty SCREW, Exhaust cover 8 SPACER, Shift shaft 1 SEAL, Cover 1 SPRING, Backup, shift detent 1 SPRING, Shift detent 1 SPARK PLUG, Champion QL82C 2 COTTER PIN, Bellcrank 1 SPRING, Thermostat 1 SCREW, Cylinder to crankcase 4 SPACER, Throttle lever 1 DIAPHRAGM & CUP AY., Thermostat 1 BELLCRANK, Shift rod 1 HOUSING, Thermostat 1 SLEEVE 1 SPRING, Thermostat 1 WASHER, Cover to diaphragm 1 THROTTLE LEVER 1 LINK, Throttle lever 1 PIN, Throttle cable to lever 1 SCREW, Throttle lever 1 SCREW, Stop, W.O.T. 1 1 SCREW, Stop, idle HOSE, Overboard indicator 1 CLIP, Shift link to bellcrank 1 1 SPRING WASHER, Bellcrank, link BUSHING, Shift lever 2 BUSHING, Starter link 1 OVERBOARD PUMP INDICATOR 1 1 WASHER, Bellcrank to clip 1 SCREW, Bypass cover 1 POWERHEAD GASKET SET
9.9, 10, 15, 15 COMM
Ref 1
19
MIDSECTION
20
MIDSECTION EPC3461 P/N 339024 338297 338298 586030 332960 343981 301917 338887 309967 335332 328289 342567 328290 320416 338874 328285 319049 325914 326943 313607 345942 432453 308684 319108 325451 312977 308052 309966 310540 551113 317624 397736 321531 332662 332663
Name of Part SPACER, Lift handle SPRING, Lift handle LIFT HANDLE LEAD ASSY., Bracket to housing TILT BOLT, Stern brkt. to sw. brkt WASHER, Pin to support bracket O-RING, Lower, pivot tube SWIVEL BRACKET BUSHING, Lower, pivot tube PIVOT SHAFT, Swivel bracket SUPPORT BRACKET, Tilt lock, port STEERING BRACKET PIN, Support bracket to swivel bracket WIRE, Reverse lock release CARRYING HANDLE BUSHING, Tilt lock shaft to sw. brkt. BELLCRANK, Reverse lock BUSHING, Stern bracket PIN, Link to locking lever FITTING, Lube PIN, Support bracket TILT PIN & KNOB ASSY. SCREW, Plate to stern bracket SCREW, Bellcrank NUT, Tilt bolt to swivel brkt. SPRING WASHER, Tilt lock bushing WASHER, Tilt lock, shaft bushing THRUST WASHER, Lower swivel brkt. WASHER, Tilt lock shaft, outer SPRING, Friction adjustment SCREW, Steering bracket FRICTION BLOCK ASSY. *SCREW, Friction adjust. swivel brkt. *BLOCK, Friction, swivel bracket *LINER
Qty 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 4 1 1 2 1 1 1 3 1 1 1 3 1 1 1 1
Ref 43 44 45 46 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 77 78
P/N 310540 319050 328268 433675 391421 321922 337017 328269 322949 328701 338657 333774 398001 320427 338489 320428 204293 325017 319227 319047 328048 437797 338563 314099 313022 300364 303884 319699 319787 309738 319055 338440 203949 330062
Name of Part Qty WASHER, Reverse lock pin 3 LOCKING LEVER, Reverse lever 1 STERN BRACKET, Port 1 CLAMP SCREW ASSY., Aluminum 2 CLAMP SCREW ASSY., St. steel Opt. 2 *SCREW, Plate 1 *PLATE, Swivel 1 STERN BRACKET, Stbd. 1 LINK, Reverse lock 1 1 WASHER, Screw, lead to housing LINK, Shallow water drive 1 CLIP, Link, reverse lock 1 REPLACEMENT HANDLE ASSY. 2 SPRING, Shallow water drive 1 SPRING, Reverse lock 3 SPRING, Reverse lock rod 1 WASHER, Pin link to lever 2 WASHER, Tilt bolt to swivel brkt. 1 SCREW, Tilt knob 1 PIN, Tilt lock to stern bracket 2 KNOB, Tilt & reverse lock lever 1 1 LEVER & SHAFT ASSY., Lock TILT LOCK, Stbd. 1 WASHER, Tilt bolt to swivel brkt. 1 LOCKNUT, Pin 2 LINK, Safety chain 1 WASHER, Tilt bushing 1 WASHER, Stern bracket 2 BUSHING, Swivel bracket 2 PLATE, Stern bracket 1 PIN, Link to swivel bracket 1 SHIFT ROD, Upper 1 RETAINER, Link 1 SPACER, Auxiliary motor brkt. Opt. 2
9.9, 10, 15, 15 COMM
Ref 6 7 8 9 10 11 12 13 15 16 17 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42
21
GEARCASE
22
GEARCASE EPC3462 Ref
P/N 438617
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34
437774 342247 386125 386231 333706 394823 308627 330201 343491 316505 316506 325263 388416 308376 332584 386186 338190 336296 388000 343251 435393 386014 318874 321480 301877 304765 321738 386071 338635 338443 304013 325539 121470 307551
Qty 1 1 1 1 1 2 1 1 1 1 1 2 1 1 1 1 1 1 2 1 2 1 1 1 2 1 1 1 2 2 2 1 2 1 2
Ref 35 36 37 37 38 39 41 42 42 43 47 48 49 50 50 55 56 58 59 69 70 71 72 73 74 75 76 77 78 79 80 81 82
P/N 311598 325014 327035 302497 435390 318972 302325 318995 319988 341590 318992 304024 303794 324097 323535 341206 386084 319085 301551 300611 434135 341591 319298 304024 303794 319340 319085 301551 326922 341206 331152 320025 202893 394711
83
396350
Name of Part Qty **WASHER 1 *CRADLE, Clutch dog 1 GROMMET, Water tube lower 15 in. B 1 GROMMET, Water tube lower 20 in. B 1 IMPELLER HSG. & SEAL ASSY. 1 B *SEAL, Impeller hsg. to d'shaft A,B 1 *SCREW, Impeller hsg. to g'case 4 B PLATE, Impeller housing 1 B PLATE, Impeller housing CHROME Opt. 1 DRIVESHAFT, Standard 15 in. 1 SHIFT ROD LOWER, Standard 15 in. 1 SCREW, Shift rod connector 2 CONNECTOR, Shift rod 1 CUP, Impeller housing 1 B CUP, Impeller housing CHROME Opt 1 SCREW, Gearcase to exhaust hsg. 6 IMPELLER ASSEMBLY 1 SEAL, Impeller housing A,B 1 WASHER, Connector to shift rod 2 PIN, Impeller to driveshaft 1 B GEARCASE EXTENSION KIT Assy, NS 1 *DRIVESHAFT, 20in. 1 *SHIFT ROD, Lower, 20 in. 1 *SCREW, Connector 2 *CONNECTOR, Shift rod 1 *EXTENSION, Imp hsg to exh hsg 1 *SEAL, Impeller housing to ext. 1 B *LOCK WASHER, Connector 2 *EXHAUST SEAL, Gearcase ext. 1 *SCREW, Extension 6 *EXTENSION, Gearcase 1 *EXTENSION, Water tube 1 *O-RING, Water tube extension 1 WATER PUMP REPAIR KIT, (Includes 1 impeller housing) GEARCASE SEAL KIT 1
Contents of Gearcase Seal Kit Contents of Water Pump Repair Kit
9.9, 10, 15, 15 COMM
A B
Name of Part GEARCASE Assy,- Not Shown (Less driveshaft and pump) *BEARING HOUSING, Brg & seal assy. **SEAL, Brg. hsg. to prop shaft A **BEARING, Reverse gear **BEARING **SCREW, Brg. hsg. to g'case *GEAR & BUSHING ASSY., Forward *O-RING, Brg. hsg. to g'case A *GEAR, Reverse *PROPELLER SHAFT *SPRING, Detent *BALL, Detent *SHIFTER, Clutch dog *SHIFTER LEVER & YOKE ASSY. *PIVOT PIN, Shifter lever **WASHER, Pivot pin *ROLLER BEARING, Forward gear *PINION GEAR, Driveshaft *THRUST WASHER, Lower pinion brg *THRUST BEARING, Pinion *THRUST WASHER *GEARCASE, BRG. & SEAL ASSY. **BEARING ASSEMBLY, Driveshaft **SLEEVE, Bearing driveshaft **SEAL, Gearcase to driveshaft A **O-RING, Bushing to shift rod A **BUSHING, Shift rod **WASHER, Seal, shift rod A **BEARING ASSY., Pinion to gearcase **ANODE **SCREEN, Inlet **SCREW, Anode **SCREW, Screen **NUT, Screw, anode *PLUG & WASHER
23
PROPELLERS & HARDWARE - (ACCESSORY) EPC3838 Material
Blades
Design
Prop Size
Right Hand Propeller
Std.
10 x 7 9 1/4 x 8 10 x 9 9 1/2 x 10 9 x11 9 1/2 x 12 1/2
398126 174938 176266 778772 778773 175323
9 3/8 X 9
389892
3
Aluminum
4 3
Propeller Hub
Converging Ring
386119
332395
N/A
N/A 332395
386119
Stainless Steel
3
SST
N/A
Prop Hardware 334590 Thrust Washer 175269 *Propeller Nut Kit 318971 *Nut 328522 *Cotter Pin *Spacer 323942 Spacer reference information Material - Plastic composite Splines - 13 Approximate O.D. - 1 1/8 in. Approximate Shaft Dia. - 1/2 in.
Converging Ring Nut
Cotter Pin Spacer
Aluminum Propeller
Propeller Hub
Thrust Washer
SST Propeller
24
BATTERY CHARGING KIT - (ACCESSORY)
Ref 1 2 3 4 5 6 7 8 9 9 10 11 12 13 14 15 16 17 18
P/N 176942 126942 121470 303701 328701 306643 328741 312241 333677 317893 320107 328074 328701 328741 338272 584597 510818 512947 513185 338212
Name of Part BATTERY CHARGE KIT - Not Shown *BRACKET, Rectifier *NUT, Rectifier *WASHER, Rectifier *WASHER, Rectifier *SCREW, Cover to bracket *NUT, Battery cable *SCREW, Electrical bracket *SCREW, Rectifier, small *TIE STRAP, Leads, small *TIE STRAP, Leads, large *CAP, Bullet receptacle *WASHER, Electrical bracket *NUT, Electrical bracket *SCREW, Ignition coil & bracket *RECTIFIER Assy **TERMINAL, Ring **TERMINAL, Bullet **SLEEVE, Bullet *GROMMET, Battery cable
Ref P/N Name of Part 19 342341 *COVER, Electrical bracket 20 584781 *PLATE & SLEEVE Assy 21 303212 *SCREW, Cover 22 3637522 *SCREW, Stator 23 511548 *CLAMP, Leads 24 511549 *COVER, Leads 25 511460 *SCREW, Ignition plate 26 512753 *CONNECTOR, 5-socket 27 312241 *SCREW, Rectifier, large 28 437836 *BRACKET, Electrical 29 585076 *CABLE, Battery 30 312037 **TERMINAL 31 512682 **COVER, Terminal 32 585087 *STATOR ASSEMBLY 33 513851 **TERMINAL 34 581656 **TERMINAL, Socket 35 512876 **TERMINAL, Socket 36 513654 **SLEEVE, Socket 37 512260 **SLEEVE, Socket
Qty 1 1 1 1 2 2 2 1 1 3 1 1 1 1 2 1 1 3 3 1
25
Qty 1 1 3 3 1 1 6 1 1 1 1 2 1 1 1 4 3 3 1
9.9, 10, 15, 15 COMM
EPC3340
NEUTRAL START KIT - (ACCESSORY) EPC3314 Ref 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
P/N 176951 127027 127064 175934 915841 581656 175995 510904 511469 915842 513185 512947 334192 340722 512876 513186 512742
Name of Part NEUTRAL START KIT - Not Shown *BRACKET, Neutral start switch *NUT, Neutral start switch *SWITCH, Neutral start **CONNECTOR **TERMINAL, Socket *LEAD, Switch to solenoid **TERMINAL, Ring **TERMINAL, Pin **CONNECTOR, 2-pin **SLEEVE, Bullet **TERMINAL, Bullet *SCREW, Neutral start *LEVER, Shift *TERMINAL, Socket *SLEEVE, Socket *RETAINER, Connector
Qty 1 1 2 1 1 2 1 1 2 1 1 1 2 1 1 1 1
A/C LIGHTING KIT - (ACCESSORY) EPC3357 Ref 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
26
P/N 584864 512947 513185 338212 584781 303212 337522 511548 511549 511460 585087 336459 581656 512876 513654 512260 513861 328074 320107
Name of Part Qty AC LIGHTING KIT, (5.4A) - Not Shown 1 *TERMINAL, Bullet 4 *SLEEVE, Bullet 4 *GROMMET, Battery cable 1 1 *PLATE & SLEEVE Assy. *SCREW, Cover 3 *SCREW, Stator 3 *CLAMP, Leads 1 *COVER, Leads 1 *SCREW, Ignition plate 6 *STATOR ASSEMBLY 1 **SLEEVE 1 **TERMINAL, Socket 4 **TERMINAL, Socket 3 **SLEEVE, Socket 3 **SLEEVE, Socket 1 **TERMINAL, Socket 1 **CAP, Bullet 7 *TIE STRAP 4
ELECTRIC START KIT - (ACCESSORY)
Ref 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
P/N 586398 121470 301250 303701 306500 306643 306644 312241 315260 317893 328074 328701 328741 332226 584597 510818 512947 513185 338212 342431 584781 303212 337522
Name of Part ELECTRIC STARTING KIT - Not Shown *NUT, Starter button housing *WASHER, Starter to block *WASHER, Lead to starter *SCREW, Starter to block *SCREW, Cover to bracket *SCREW, Starter button housing *SCREW, Electrical bracket *SCREW, Rectifier, small *TIE STRAP, Starter leads *CAP, Bullet receptacle *WASHER, Electrical bracket *NUT, Electrical bracket *SCREW, Start switch *RECTIFIER Assy. **TERMINAL, Ring **TERMINAL, Bullet **SLEEVE, Bullet *GROMMET, Battery cable *COVER, Electrical bracket *PLATE & SLEEVE Assy. *SCREW, Cover *SCREW, Stator
Qty 1 1 2 1 1 2 1 1 1 3 1 1 1 1 1 1 3 3 1 1 1 3 3
Ref 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45
27
P/N 511548 511549 511460 512753 552241 584583 338272 338289 584581 510818 512550 437836 435749 586274 585087 513851 581656 512876 513654 512260 585076 312037 512682
Name of Part *CLAMP, Leads *COVER, Leads *SCREW, Ignition *CONNECTOR, 5-socket *SCREW, Rectifier, large *FLYWHEEL *SCREW, Ignition coil & bracket *GROMMET, Star switch leads *SWITCH, Start **TERMINAL **TERMINAL *BRACKET, Electrical *START BUTTON Assy. *STARTER *STATOR ASSEMBLY **TERMINAL **TERMINAL, Socket **TERMINAL, Socket **SLEEVE, Socket **SLEEVE, Socket *CABLE, Battery **TERMINAL **COVER, Terminal
Qty 1 1 6 1 1 1 2 1 1 1 1 1 1 1 1 1 4 3 3 1 1 2 1
9.9, 10, 15, 15 COMM
EPC3344
REMOTE START KIT - (ACCESSORY)
28
REMOTE START KIT - (ACCESSORY) EPC3350 Ref 1 2 3 4 4 4 4 4 4 4 4 5 6 7 8 9 10 11 12 13
P/N 176905 127237 127251 5005800 176287 127279 127280 127281 127591 127592 127593 127595 125312 125308 176909 126908 514679 514684 514688 910446
Name of Part REMOTE START, Kit - Not Shown *NUT, Ignition switch *SPACER, Ignition switch *SWITCH & KEY **KEY SET ***KEY, #70 ***KEY, #71 ***KEY, #72 ***KEY, #75 ***KEY, #76 ***KEY, #77 ***KEY, #79 *BEZEL, Ignition/choke switch *SCREW, Bezel *CABLE Assy., 18 ft. (5,5m) **SLEEVE, Single-lead **TERMINAL, Pin **LOCK WEDGE, 6-pin **CONNECTOR, 6-pin **TERMINAL, Socket *HOSE, Tee to primer, 1 in. (25mm)
Qty 1 1 1 1 1 AR AR AR AR AR AR AR 1 2 1 5 5 1 1 5 1
Ref 38 39 40 41 42 43 44 46 47 48
P/N 204039 584835 204363 328741 338751 304454 328701 317893 320107
49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81
176907 510680 514683 512136 510818 511469 511829 512037 514687 514790 514021 514033 514032 581656 514696 513357 514697 176910 176295 514788 514680 127287 334192 512741 513356 340722 328239 333976 338250 327227 127027 127064 514690
*TEE, Solenoid to carburetor *SOLENOID Assy., Primer **COVER, Primer solenoid **GASKET, Solenoid **PLUNGER **SCREW, Cover to housing **FILTER, Valve housing **TERMINAL **SPRING, Valve **SPRING, Plunger **VALVE, Plunger **MANUAL VALVE ***CAP, Manual valve ***O-RING **TERMINAL *SCREW, Terminal to solenoid *SCREW, Primer to manifold *CLAMP, Primer to solenoid *LOCK WASHER, Ground *NUT, Solenoid, small *SOLENOID Assy. **GROMMET *LEAD Assy., Solenoid to starter **TERMINAL, Ring
1 1 1 1 1 4 1 1 1 1 1 1 1 1 1 1 2 1 1 2 1 2 1 1
*CABLE, Engine **TERMINAL, Socket **LOCK WEDGE, 6-socket **TUBING, Ring terminal **TERMINAL, Ring **TERMINAL, Pin **TERMINAL, Ring **TUBING, Ring **CONNECTOR, 6-socket ***SEAL, 6-socket **FUSE, 20 Amp **CONNECTOR, 2-socket **TERMINAL, Fuse **TERMINAL, Socket **CONNECTOR, 2-pin **CONNECTOR, 1-pin **LOCK WEDGE, 2-pin *SWITCH, Neutral START *RETAINER *CONNECTOR, 1-socket **TERMINAL, Socket **LOCK WEDGE, 2-socket *SCREW, Neutral start *RETAINER *CONNECTOR, 1-socket *SHIFT LEVER *LINK, Shift lever *SCREW, Shift lever *SPACER, Shift lever *CAP, Primer nipple *BRACKET, Neutral start *NUT, Neutral start *SEAL, Connector
1 5 1 2 2 1 3 1 1 1 1 1 2 1 1 1 1 1 1 1 2 1 2 1 1 1 1 1 1 1 1 2 9
9.9, 10, 15, 15 COMM
313537 437233 341071 341297 511809 330121 332365 510780 511986 511987 333447 175158 126341 331365 510818 329182 332226 127028 328701 200712 584580 338728 584782 204363
Qty 1 1 2 2 2 2 2 AR AR 1
Cut to Length from P/N 327229 - 0.0575 in. I.D.
Cut to Length from P/N 327228 - 5/32 in. I.D.
14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37
Name of Part **TERMINAL *LEAD Assy., Solenoid to bracket **TERMINAL, Ring *NUT, Solenoid, large *SCREW, Solenoid to bypass cover *WASHER, Solenoid, small *WASHER, Solenoid, large *TIE STRAP *TIE STRAP *HOSE, Primer to carb, 3 1/2 in. (82mm)
29
REMOTE CONTROL ADAPTER KIT - (ACCESSORY) EPC3419 Ref 1 2 3 4 5 6 7 8 9 10
P/N 175820 316134 328059 333976 310525 340722 338239 338250 338211 320107 305650
Name of Part Qty REMOTE CONTROL KIT - Not Shown 1 *SCREW, Clamp to trunnion 2 *CLAMP, Cable to trunnion 2 *SCREW, Spacer, shift lever 1 *PIN, Clevis 2 *LEVER, Shift 1 *LINK, Remote control 1 *SPACER, Shift lever 1 *GROMMET, Lower cover 1 *TIE STRAP 2 *PIN, Cotter 2
PROPELLER GUARD KIT - (ACCESSORY) EPC3458 For use with Thru-Hub propellers - 10 in. diameter max Ref P/N Name of Part Qty 1 172798 PROPELLER GUARD KIT - Not Shown 1 2 313022 *LOCKNUT 1 3 335200 *SCREW 4 4 302325 *SCREW 1 122127 SET SCREW - Not Shown 1
GEARCASE EXTENSION KIT - (ACCESSORY) EPC3891
1
Ref 1 2 3 4 5 6 7 8 9 10 11 12 13
6 2 9
10 11
8
13
3
5 4
7 12
30
P/N 434135 202893 301551 303794 304024 319085 319298 319340 320025 326922 331152 341206 341591
Name of Part GEARCASE EXTENSION KIT 5in. *O-RING *WASHER,LOCK *CONNECTOR *SCREW *SEAL *ROD,SHIFT *EXTENSION *EXTENSION *SEAL,EXHAUST *EXTENSION *SCREW *DRIVESHAFT,20"
Qty 1 1 2 1 2 1 1 1 1 1 1 6 1
TILT TUBE STEERING KIT - (ACCESSORY) EPC3446 Ref
1 2 3 3 4 5 6 7 8 9 A B C D
P/N 175525 175524 175492 175455 121674 124346 175454 175491 319453 315077 335554 321511 306461 307555
Name of Part STEERING KIT-Tiller models STEERING KIT-Tiller models STEERING KIT-Remote models STEERING KIT-Remote models *NUT, Drag link *SPACER, Tilt tube *DRAG LINK & BRACKET Assy *DRAG LINK & BRACKET Assy *WASHER, Drag link *NUT, Rod to cable *LOCKNUT, Tilt tube *TUBE, Stern bracket *SCREW, Steering bracket *WASHER, Steering bracket
A,B A,C A,D A,B B,C B,C C,D
B,C B,C B,C B,C
Qty 1 1 1 1 2 1 1 2 1 2 1 1 1
Not Shown Starboard Entry Cable Port Entry Cable Port Entry Cable Remote Electric Models
AUXILIARY STEERING KIT - (ACCESSORY) Name of Part Qty STEERING BAR KIT, Auxiliary - Not Shown 1 *NUT, Pivot 2 *CLIP, Motor cover to tie bar 1 *ADAPTER, Tie bar to steering cable 1 *PIVOT PIN, Tie bar to cable adapter 1 *RETAINER, Cable pivot pin 1 1 *SCREW, Bracket to engine *NUT, Steering connector 1 *CONNECTOR & TIE BARS Assy. 1 1 *PIVOT PIN & BRACKET Assy. *WASHER, Nut to tie bar 2 *NUT, Bracket to engine 1 2 *SCREW, Storage clip *WASHER, Storage clip 2 2 *NUT, Storage clip 1 *SCREW, Steering arm *WASHER, Steering arm 1
9.9, 10, 15, 15 COMM
EPC3452 Ref P/N 175947 1 121674 2 127074 3 123575 4 123576 5 123577 6 126750 7 315077 8 173666 9 175948 10 301250 11 121674 12 324064 13 328737 14 331429 15 306461 16 307555
31
BOAT MOUNTED STEERING KITS - (ACCESSORY) See Evinrude/Johnson Illustrated Parts & Accessories Catalog for additional information on the following kits: STEERING BOLT & CLEVIS ASSEMBLY KIT - P/N 173209 STEERING KIT - P/N 175952 STEERING ADAPTER - P/N 175975
FUEL TANK 6 GALLON - (ACCESSORY) EPC3365 Ref 1 2 3 4
32
P/N 177001 177003 338513 177004
Name of Part FUEL TANK *FITTING Assy., Elbow **O-RING, Fitting *CAP, Gas
Qty 1 1 1 1
FUEL TANK 3.3 GALLON - (ACCESSORY) EPC3366 Ref 1 2
P/N 502365 177004
Name of Part FUEL TANK *CAP, Gas
Qty 1 1
FUEL HOSE & PRIMER - (ACCESSORY) EPC3369
1 2 3 4 5 6 7 8 9 10 10 A B C D E
P/N 775635 775636 176740 176745 322652 334913 174511 322652 397525 553166 396462
Name of Part FUEL HOSE & PRIMER BULB FUEL HOSE & PRIMER BULB FUEL HOSE & PRIMER BULB *FUEL HOSE CONNECTOR KIT **CLAMP, Snap **O-RING *HOSE, Inlet *PRIMER BULB KIT **CLAMP, Snap **NIPPLE & VALVE Assy. **CLAMP, Band, large **NIPPLE & VALVE Assy. *HOSE, Outlet *HOSE, Outlet
Qty 1 1 1 2 1 1 1 B 1 2 1 2 1 1 B B,E 1 A,C A,D A,E
Not Shown Cut to length from P/N 333341 - 5/16 in. I.D. Quick Disconnect at Motor & Tank - 8 ft. (2.43m) Quick Disconnect at Motor End Only - 8 ft. (2.43m) Quick Disconnect at Motor End Only - 3 ft. (914mm)
9.9, 10, 15, 15 COMM
Ref
33
2005
Parts Catalog
*5006021*
