Wind Turbines – Components and Design Basics Dr.-Ing. Stephan Matthiesen Project Management Dipl.-Ing. (FH) Meik Schacknies Design Department Paris October 2009
Wind Turbines – Components and Design Basics
Overview Part I
Overview Part II
• Product range
• Load assumptions for wind turbines
• Components of a wind turbine
• Loads and load cases • Rocking spring stiffness
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Wind Turbines – Components and Design Basics
Rated power: Hub height:
330 kW 44 – 50 m
Rated power: Hub height:
Rated power: 900 kW 45 m / 55 m Hub height:
800 kW 50 – 76 m
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Wind Turbines – Components and Design Basics
Rated power: Hub height:
800 kW 73 m
Rated power: Hub height:
2.300 kW 64 – 113 m
Rated power: Hub height:
2.000 kW 78 – 138 m
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Wind Turbines – Components and Design Basics
Highest power producing WEC worldwide: Rated power:
6.000 kW
Rotor diameter:
127 m
Hub height:
135 m
Power production:
20 Mio. kWh p.a.
• Produces electricity for more than 5000 households • 35% more yield compared to predecessor - E-112 • Two-segment rotor blade facilitates transport
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Wind Turbines – Components and Design Basics
-> blades
-> nacelle with generator and hub -> tower (steel / concrete)
-> electrical installation and grid connection -> foundation -> with piles or soil improvement (if necessary)
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Wind Turbines – Components and Design Basics
-> blades
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Wind Turbines – Components and Design Basics
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Wind Turbines – Components and Design Basics
-> nacelle
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Wind Turbines – Components and Design Basics
-> steel tower
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Wind Turbines – Components and Design Basics
-> concrete tower
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Wind Turbines – Components and Design Basics
-> foundation with basket
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Wind Turbines – Components and Design Basics
-> foundation with section
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Wind Turbines – Components and Design Basics
-> foundation for concrete tower
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Wind Turbines – Components and Design Basics
Overview Part I
Overview Part II
• Product range
• Design situations for wind turbines
• Components of a wind turbine
• Loads and load cases • Rocking spring stiffness
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Wind Turbines – Components and Design Basics Design situations Environmental conditions • Wind, Temperature, Ice, Earthquake Operational conditions • Normal operation and power production • Start up, shut down, idling, standstill Temporary conditions • Transportation of components • Installation and assembling • Maintenance and repair
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Wind Turbines – Components and Design Basics Design load cases – Normal operation and normal external conditions – Normal operation and extreme external conditions • • •
extreme wind speed extreme direction change extreme dynamic wind shear
nd i w
n io t c re di
– Fault situations and appropriate external conditions • • •
Control system fault Electrical fault Yaw system fault
– Transportation, installation and maintenance situations
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Wind Turbines – Components and Design Basics Load cases for operational and environmental conditions defined in EN 61400-1
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Wind Turbines – Components and Design Basics
Due to the nature of wind the loads are high variable !
• mean wind, gravity loads
(steady)
• turbulence, earthquake
(stochastic)
• unbalanced mass, rotor frequency (periodic) • start up / shut down, gusts
(transient)
• Loads are calculated with special computation program in time domain.
• Load calculations have to determined for each type separately. [Hau 2005]
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Wind Turbines – Components and Design Basics
Different aspects for structural design
1.
Extreme Loads
(Ultimate Limit State)
2.
Fatigue Loads
(Ultimate Limit State)
3.
Stiffness of components
(ULS and SLS)
- Vibrations
(resonance effects)
- Deflections
(distance between blade and tower)
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Wind Turbines – Components and Design Basics Vibrations - Rocking spring stiffness kφ,dyn To avoid resonance we have to consider the stiffness of the components but also the soilstructure interaction. The eigenfrequency of the system machine - tower – foundation - soil shall not be in the range of the variable frequencies. To ensure this requirement a minimum stiffness of foundation and soil is necessary.
System :
Mass of WEC
Tower
Rotational spring stiffness
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Wind Turbines – Components and Design Basics Important design parameter for WEC: - Rotational frequency of rotor (1P) - Rotational frequency of one blade (3P) - Eigenfrequencies of the whole system (1. EF / 2. EF)
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