Tracking and shape errors measurement of concentrating heliostats
Mathieu Coquand Cyril Caliot François Hénault
Outline 1)General Introduction / Context 2)Backward-Gazing Method 3)Numerical Simulations 4)Experiments and Preliminary Results 5)Conclusion and Outlooks
2
Different types of CSP Plants
3
Why must we characterize the concentrators Immediate applications • Decrease the necessary time to adjust thousands of reflective facets • Identify damaged facets, to be repaired or replaced More prospective applications • To evaluate and optimize prototypes • To predict performance • To analyze mechanical stress, and the influence of the wind and gravity • A better control of the heliostat tracking is necessary for the development of pointing strategies 4
Different types of errors Facet alignment error (canting error) Heliostat tracking error
Local surface errors (low or mid-spatial frequency)
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Method’s Description
Images of the reflection of the sun on the heliostat are taken from different points of view. By knowing the sun profile, it is possible to reconstruct the optical errors of the mirrors. 6
Slope Errors Equations
=
Wavefront reconstruction from the four images
1 2
Wavefront to surface slopes transform matrix
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Proceedings Iij(P) − Images of the sun reflected by the heliostat
WFE slopes
Reference WFE slopes
∂W ( P ) ∂x and ∂W ( P ) ∂y
∂WR ( P ) ∂x and ∂WR ( P ) ∂y
reconstructed from images
Y X slopes WFE reconstruction Eqs. 4,
Subtraction
-
Z O
9 and15
Y slopes
Y
X slopes WFE slopes to surface slopes Eqs. 16 matrix
Southwell algorithm
Z O
Warp algorithm
Y slopes Reconstructed heliostat surface
Heliostat surface slopes
WFE slopes corrected from aberrations
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Numerical Simulations Heliostat and sun models
Each facet is misaligned by ±1 mrad around the azimuth and altitude axes
10% focus mismatch - Focal length 200 m - Distance to target 180 m
(
B (ε ) = B0 exp − ε ε 0
4
)
a) Dimensions of the simulated heliostat in mm b) Super-Gaussian sun profile with parameter ξ = 4 9
Numerical Simulations WFE and slopes Reconstruction Errors
Experiments at THEMIS power plant Targasonne – France (Pyrenees Mountains)
A 5th camera is used to calibrating the sun profile during images acquisition
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Experiments Acquisitions and Treatments
Raw images
″Rectangularized″ images 13
Experiments - Preliminary Results Wavefront slopes along X
Wavefront slopes along Y
Simulated slopes 14
Conclusion and Outlooks • A four cameras backward-gazing method to characterize solar concentrators has been described • Numerical simulations have been performed to validate the method, and to demonstrate that its accuracy is compliant with the requirement for concentrating surfaces in solar power plants • An experiment has been set-up in THEMIS solar power plant. The method already works in WFE sensing mode, but: • Image processing has highlighted the difficulty to superimpose the images (“registration”) • The validation of the method in surface shape sensing mode is in progress
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Possible extension to freeform optics metrology Observed source object OS
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