E1-II Semi-automatic screen printer System Manual

23.10.08

EKRA Automatisierungssysteme GmbH Zeppelinstrasse 16 D-74357 Bönnigheim Subject to change without notice No part of this manual may be reproduced, duplicated or translated. In this manual, usually no mention is made of any existing patents, utility model rights or trademark rights applicable to any products. The absence of such mention gives no grounds to assume that no proprietary rights are attached to such products. © EuroDok GmbH Benzstr. 2a 64646 Heppenheim

Table of contents

1

Introduction .......................................................................................... 1-1

1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.8.1 1.8.2 1.8.3 1.9 1.9.1 1.9.2 1.9.3 1.9.4 1.10 1.11 1.12 1.12.1 1.12.2 1.12.3 1.12.4 1.12.5 1.12.6 1.12.7 1.12.8 1.12.9 1.12.10 1.12.11 1.12.12 1.12.13 1.12.14

General ................................................................................................. 1-1 Safety and accident prevention ............................................................. 1-1 Structure of the user’s manual .............................................................. 1-2 Symbols ................................................................................................ 1-3 Terminology .......................................................................................... 1-3 Notation ................................................................................................. 1-3 Taking delivery of the machine ............................................................. 1-4 Transport, commissioning, repairs ........................................................ 1-4 Transport................................................................................................ 1-4 Commissioning....................................................................................... 1-4 Repair / modifications............................................................................. 1-5 Basic safety instructions ........................................................................ 1-6 Observing the information in the user’s manual ..................................... 1-6 Obligations of the owner ........................................................................ 1-6 Obligations of the personnel .................................................................. 1-6 Possible hazards when operating the machine...................................... 1-7 Proper use ............................................................................................. 1-7 Warranty and liability ............................................................................. 1-8 Safety devices ....................................................................................... 1-8 Organisational measures ....................................................................... 1-8 Safety devices........................................................................................ 1-8 Using safety devices .............................................................................. 1-9 Bypassing the locks ............................................................................. 1-10 Checking safety devices ...................................................................... 1-10 Informal safety measures..................................................................... 1-10 Training of personnel ........................................................................... 1-11 Machine control .................................................................................... 1-11 Safety measures under normal operating conditions ........................... 1-11 Electrical hazards................................................................................. 1-11 Maintenance and repair, troubleshooting ............................................. 1-12 Structural modifications to the machine ............................................... 1-12 Cleaning the machine and disposal ..................................................... 1-12 First aid ................................................................................................ 1-13

2

Safety / Hazards ................................................................................... 2-1

2.1 2.2 2.2.1 2.2.2 2.2.3 2.2.4 2.2.5

Safety precautions ................................................................................ 2-1 Safety devices ....................................................................................... 2-2 Emergency-stop switch .......................................................................... 2-3 Front cover ............................................................................................. 2-3 Control release....................................................................................... 2-3 Main switch ............................................................................................ 2-3 Safety screen ......................................................................................... 2-3 I

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E1-II semi-automatic screen printer System Manual

Table of contents

2.2.6 2.3 2.4

Checking safety devices ........................................................................ 2-3 Hazards ................................................................................................. 2-4 Other hazards ....................................................................................... 2-6

3

System Description.............................................................................. 3-1

3.1 3.1.1 3.1.2 3.2 3.2.1 3.2.2 3.2.3 3.2.4 3.2.5 3.2.6 3.2.7 3.3 3.3.1 3.3.2 3.4 3.4.1 3.4.2 3.4.3 3.4.4 3.4.5 3.4.6 3.4.7

Overview ............................................................................................... 3-1 Overview ............................................................................................... 3-1 Printing sequence .................................................................................. 3-1 Overview of the machine components .................................................. 3-2 Front view of machine ............................................................................ 3-2 Electrical equipment............................................................................... 3-3 Pneumatic setting................................................................................... 3-4 PC positioning system MOPS ................................................................ 3-5 Printing area, with cover open................................................................ 3-6 Printing table .......................................................................................... 3-7 Squeegee unit ........................................................................................ 3-8 Input / output devices .......................................................................... 3-10 Keypad ................................................................................................. 3-10 Monitor ................................................................................................. 3-11 Technical data ..................................................................................... 3-12 Printing parameters.............................................................................. 3-12 PCB parameter .................................................................................... 3-13 Manual optical positioning system (MOPS - option) ............................ 3-13 Machine control .................................................................................... 3-13 Performance......................................................................................... 3-13 General data ........................................................................................ 3-13 Machine dimensions ............................................................................ 3-14

4

Switching On and Off........................................................................... 4-1

4.1 4.2 4.3 4.3.1

Switching on the machine ..................................................................... 4-1 Switching off the machine ..................................................................... 4-2 Emergency stop .................................................................................... 4-3 Switching on after an emergency stop ................................................... 4-3

5

Operation .............................................................................................. 5-1

5.1 5.1.1 5.1.2 5.1.3 5.1.4 5.1.5

General ................................................................................................. 5-1 Setting the pneumatics........................................................................... 5-1 Aligning the PCB .................................................................................... 5-1 Aligning a stencil .................................................................................... 5-2 Setting up the printing program.............................................................. 5-3 Activating/deactivating functions ............................................................ 5-4 II

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E1-II semi-automatic screen printer System Manual

Table of contents

5.1.6 5.1.7 5.2 5.2.1 5.2.2 5.2.3 5.2.4 5.2.5 5.2.6 5.2.7 5.2.8 5.2.9 5.2.10 5.2.11 5.2.12 5.2.13 5.2.14 5.2.15 5.2.16 5.2.17 5.2.18 5.2.19 5.2.20

Login ..................................................................................................... 5-4 Editing parameter values and default settings ....................................... 5-4 Explanation of the functions .................................................................. 5-5 Control.................................................................................................... 5-5 Automatic / Manual ................................................................................ 5-5 Basic Position......................................................................................... 5-5 Transport................................................................................................ 5-5 Table up / down...................................................................................... 5-5 Print........................................................................................................ 5-5 Squeegee up / down .............................................................................. 5-6 Squeegee stop in front ........................................................................... 5-6 Vacuum / clamping................................................................................. 5-6 Permanent vacuum / permanent clamping ............................................ 5-6 Login ...................................................................................................... 5-6 Logout .................................................................................................... 5-6 Parameter .............................................................................................. 5-6 Aligning the squeegees.......................................................................... 5-8 Adjusting the squeegee depth................................................................ 5-9 Adjusting the printing table................................................................... 5-11 Printing modes ..................................................................................... 5-11 MOPS (Option)..................................................................................... 5-13 File ....................................................................................................... 5-14 Service ................................................................................................. 5-16

6

Maintenance ......................................................................................... 6-1

6.1 6.2 6.2.1 6.2.2 6.2.3

Generals ................................................................................................ 6-1 Maintenance schedule .......................................................................... 6-2 Cleaning the machine ............................................................................ 6-2 Every three months or every 500 hours ................................................. 6-5 Annually ................................................................................................. 6-7

7

Electric/Pneumatic ............................................................................... 7-1

7.1 7.1.1 7.1.2 7.1.3 7.1.4 7.1.5 7.1.6 7.1.7 7.2 7.2.1

Electrical Equipment ............................................................................. 7-1 Front view............................................................................................... 7-1 Electrical control .................................................................................... 7-2 PC with MOPS ....................................................................................... 7-3 Table drive motor, rear view................................................................... 7-4 Squeeegee drive motor, left side ........................................................... 7-4 Safety screen ......................................................................................... 7-5 Cover safety switch, table sensor .......................................................... 7-5 Pneumatical equipment ......................................................................... 7-6 Pneumatic control unit............................................................................ 7-6 III

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E1-II semi-automatic screen printer System Manual

Table of contents

7.2.2 7.3

Squeegee pressure................................................................................ 7-7 Electrical diagrams / pneumatic diagrams X4 CAN V1.2 ...................... 7-7

8

Additional Documentation XPRT 1 ..................................................... 8-1

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E1-II semi-automatic screen printer System Manual

Table of contents

1

Introduction .......................................................................................... 1-1

1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.8.1 1.8.2 1.8.3 1.9 1.9.1 1.9.2 1.9.3 1.9.4 1.10 1.11 1.12 1.12.1 1.12.2 1.12.3 1.12.4 1.12.5 1.12.6 1.12.7 1.12.8 1.12.9 1.12.10 1.12.11 1.12.12 1.12.13 1.12.14

General ................................................................................................. 1-1 Safety and accident prevention ............................................................. 1-1 Structure of the user’s manual .............................................................. 1-2 Symbols ................................................................................................ 1-3 Terminology .......................................................................................... 1-3 Notation ................................................................................................. 1-3 Taking delivery of the machine ............................................................. 1-4 Transport, commissioning, repairs ........................................................ 1-4 Transport................................................................................................ 1-4 Commissioning....................................................................................... 1-4 Repair / modifications............................................................................. 1-5 Basic safety instructions ........................................................................ 1-6 Observing the information in the user’s manual ..................................... 1-6 Obligations of the owner ........................................................................ 1-6 Obligations of the personnel .................................................................. 1-6 Possible hazards when operating the machine...................................... 1-7 Proper use ............................................................................................. 1-7 Warranty and liability ............................................................................. 1-8 Safety devices ....................................................................................... 1-8 Organisational measures ....................................................................... 1-8 Safety devices........................................................................................ 1-8 Using safety devices .............................................................................. 1-9 Bypassing the locks ............................................................................. 1-10 Checking safety devices ...................................................................... 1-10 Informal safety measures..................................................................... 1-10 Training of personnel ........................................................................... 1-11 Machine control .................................................................................... 1-11 Safety measures under normal operating conditions ........................... 1-11 Electrical hazards................................................................................. 1-11 Maintenance and repair, troubleshooting ............................................. 1-12 Structural modifications to the machine ............................................... 1-12 Cleaning the machine and disposal ..................................................... 1-12 First aid ................................................................................................ 1-13

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E1-II semi-automatic screen printer System Manual

Kapitel 1

Introduction

1

Introduction

1.1

General This user’s manual is supplied with the E1-II semi-automatic screen printer.

i

Note! Throughout this manual, the term machine is used instead of "E1-II semiautomatic screen printer".

fon +49 (0) 6252 - 69501 fax +49 (0) 6252 - 69503 [email protected]

It explains the function of the printer, provides information concerning possible hazards during operation, contains detailed information concerning the correct use of the machine and describes the necessary maintenance and troubleshooting measures. Before commissioning the machine, you should read the user’s manual thoroughly even if you have attended a training course explaining how to operate the machine. Sign the last page to verify that you have fully read and understood the user’s manual. The owner of the machine is only permitted to authorise personnel who satisfy this requirement to operate and maintain the machine.

Safety and accident prevention

EuroDok GmbH Darmstädter Straße 67 D-64646 Heppenheim

1.2

All machines incorporate the very latest technology and are totally reliable. Nevertheless, a number of rules which will protect the machine and reduce the risk of injury must be observed.

i

Note! It is particularly important to observe the >basic safety instructionsSafety, Hazards
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E1-II semiautomatic screen printer System Manual

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1.3

Introduction

Structure of the user’s manual This user’s manual has 8 chapters. Chapter 1 Introduction provides general information concerning the user’s manual and describes the steps to be taken when taking delivery of the machine. It also contains information concerning transport, commissioning and possible repairs. It deals with the basic safety instructions as well as general safety measures and the associated regulations Chapter 2 Safety / Hazards describes general rules with respect to the machine and possible hazards as well as the appropriate measures to be taken to prevent injuries

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Chapter 3 System Description describes the main components of the machine and provides an overview of the options and their function (application). Chapter 4 Switching On and Off explains how to switch on / switch off and start the machine.

EuroDok GmbH Darmstädter Straße 67 D-64646 Heppenheim

Chapter 5 Operation explains the procedures used for operating the machine. Chapter 6 Maintenance contains maintenance information. Chapter 7 Electrical and Pneumatic Equipment contains the drawings and mechanical parts lists for the printer components. Chapter 8 Additional Documentation contains the list of all suppliers’ documentations.

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E1-II semiautomatic screen printer System Manual

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1.4

Introduction

Symbols Symbols are used to present the information contained in the user’s manual in a simple and clearly organized manner. • indicates a list of points ‰ indicates steps to be taken ⇒ indicates the result of an action

i

Note! This symbol identifies texts which contain operating notes and useful information for optimum handling and usage of the device.

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DANGER! This symbol points to operational risks which may lead to mechanical damages, malfunctioning or mistakes in the production process.

DANGER! Danger of crushing fingers!

EuroDok GmbH Darmstädter Straße 67 D-64646 Heppenheim

This symbol indicates general risks.

Other symbols indicate specific risks for life and limb. The potential hazards are explained in Chapter 2 >Safety, Hazards
Basic Safety Instructions< in Chapter 1. There is no risk of injury for operating personnel provided that the machine is operated correctly. Operating personnel should be aware of the following hazards:

Fig. 2-2 Hazards

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Safety / Hazards

WARNING! Danger of crushing fingers! The operator must take special care when loading and unloading printed circuit boards. Failure to do so could result in hand injuries if the operator reaches into the PCB transport system. Preventive measures: •

The operator should only reach into the PCB loading or PCB unloading side when the machine is switched off.

WARNING! Risk of hand injury! fon +49 (0) 6252 - 69501 fax +49 (0) 6252 - 69503 [email protected]

The squeegee blades can be very sharp-edged!

Preventive measures: •

When installing the squeegee blades, first insert the squeegee blade from the back. When replacing the squeegee blade at the rear, first remove the squeegee blade at the front.

EuroDok GmbH Darmstädter Straße 67 D-64646 Heppenheim

DANGER! Risk of hand injury! The retaining bars in the printing nest are made of thin sheet steel. Failure to do so may result in hand injuries Preventive measures:

•

When using the tensioning clamps, pay attention to the sharp edges.

DANGER! Harmful or irritant material! Inhaling flux vapour may cause allergic reactions. Lead on the hands can enter the body when a person is eating, smoking or drinking, or when the hands touch mucous membranes. Preventive measures:

•

Do not store solder paste in open containers and do not leave solder paste residue in the printer if it is not being used.

•

Always make sure that sufficient vapour extraction is provided. Do not touch mucous membranes with contaminated hands.

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Safety / Hazards

DANGER! Dangerous electric voltage! Danger of life because of electrical tension. Preventive measures:

•

Unlock the screen printer by courtesy of the main switch, when there is work to do inside of the screen printer.

DANGER! If an axle becomes blocked mechanical, Preventive measures:

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•

2.4

Always activate the emergency off switch and/or turn off power and air

Other hazards DANGER!

EuroDok GmbH Darmstädter Straße 67 D-64646 Heppenheim

Solder paste is a tin-lead alloy with a rosin-based fluxing agent. Birth defects are possible if pregnant women who come into contact with solder containing lead fail to observe the personal hygiene recommendations. Preventive measures:

•

Always wash hands before eating, smoking and drinking. Do not allow solder paste to come into contact with skin.

•

Change contaminated clothing.

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Table of contents

3

System Description.............................................................................. 3-1

3.1 3.1.1 3.1.2 3.2 3.2.1 3.2.2 3.2.3 3.2.4 3.2.5 3.2.6 3.2.7 3.3 3.3.1 3.3.2 3.4 3.4.1 3.4.2 3.4.3 3.4.4 3.4.5 3.4.6 3.4.7

Overview ............................................................................................... 3-1 Overview ............................................................................................... 3-1 Printing sequence .................................................................................. 3-1 Overview of the machine components .................................................. 3-2 Front view of machine ............................................................................ 3-2 Electrical equipment............................................................................... 3-3 Pneumatic setting................................................................................... 3-4 PC positioning system MOPS ................................................................ 3-5 Printing area, with cover open................................................................ 3-6 Printing table .......................................................................................... 3-7 Squeegee unit ........................................................................................ 3-8 Input / output devices .......................................................................... 3-10 Keypad ................................................................................................. 3-10 Monitor ................................................................................................. 3-11 Technical data ..................................................................................... 3-12 Printing parameters.............................................................................. 3-12 PCB parameter .................................................................................... 3-13 Manual optical positioning system (MOPS - option) ............................ 3-13 Machine control .................................................................................... 3-13 Performance......................................................................................... 3-13 General data ........................................................................................ 3-13 Machine dimensions ............................................................................ 3-14

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E1-II semi-automatic screen printer System Manual

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System Description

3

System Description

3.1

Overview

3.1.1

Overview The system description of the machine:

EuroDok GmbH Darmstädter Straße 67 D-64646 Heppenheim

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• provides an overview of the printer and its main functions • contains a detailed description of the most important units The XPRT 1 screen printer processes solder pastes (precious metal pastes), resistor pastes, dielectric materials, silicones, conductive adhesives, lacquers and protective coatings to a degree of accuracy and quality that is absolutely essential for the production of sophisticated film circuitry such as hybrids, multilayers, LCDs, components, chip carriers and solar cells, and for SMD technology in general. The frame is a welded steel structure. The printer has compact dimensions: 1500 mm x 1110 mm x 1480 mm. All machines have two independent, pneumatically-driven squeegee heads with a continuously regulated pressure accurate to within ±0.004 MPa. Printing can be performed on flexible or rigid base materials such as glass, ceramics, plastic or metal, with a material thickness of up to 10 mm. The semi-automatic screen printer is operated with a keypad and other operating elements. A programmable logic controller (PLC) takes care of control of the machine. The supporting frame is made of rugged Itemprofil. The printing table is finely adjustable in the X, Y and theta directions. In conjunction with the manual optical positioning system (MOPS), it is perfectly possible to achieve printing results in the fine pitch range.

3.1.2

Printing sequence The operator sets up the printing stencil in the machine by hand. Two clamping cylinders fix the stencil in position in the guideway. The operator adjusts the squeegee pressure with the pressure regulator. The solder paste is applied to the stencil by hand. The squeegee parameters, such as squeegee speed, front and rear squeegee position, printing mode and separation speed, are entered in the main menu. The front cover over the print area must remain closed during printing.

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System Description

EuroDok GmbH Darmstädter Straße 67 D-64646 Heppenheim

fon +49 (0) 6252 - 69501 fax +49 (0) 6252 - 69503 [email protected]

The operator places a PCB in the PCB holder on the printing table by hand. The PCB clamping switch triggers the PCB clamping system, and the PCB is fixed in place in the holder. The printing process is started with the foot switch. The printing table moves in the X-direction from the loading position on the left to the printing position in the machine. The squeegee unit moves in the Y-direction from the rear towards the front. The printing process proceeds according to the printing mode. When printing is completed, the printing table moves out to the loading position. The operator removes the PCB from the printing table.

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E1-II semiautomatic screen printer System Manual

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System Description

3.2

Overview of the machine components

3.2.1

Front view of machine

2

3

4

5

6

7

8

9

10

EuroDok GmbH Darmstädter Straße 67 D-64646 Heppenheim

fon +49 (0) 6252 - 69501 fax +49 (0) 6252 - 69503 [email protected]

1

11 12 Fig. 3-1 Front view

[1] [2] [3] [4] [5] [6] [7]

Printing table with PCB holder Main switch Safety screen MOPS cameras Emergency-stop switch Keypad Monitor

[8] [9] [10] [11]

Release control Print area Protective cover Cover for the electrical and pneumatic unit [12] Machine foot [13] Foot switch

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E1-II semiautomatic screen printer System Manual

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3.2.2

System Description

Electrical equipment 2

3

4

5

6

7

8

9

10

EuroDok GmbH Darmstädter Straße 67 D-64646 Heppenheim

fon +49 (0) 6252 - 69501 fax +49 (0) 6252 - 69503 [email protected]

1

11

12 Fig. 3-2 Machine control, electrical

[1] [2] [3] [4] [5] [6]

2T1, power pack 2F2, Fuse (input) 2F3, Fuse (output) 2F3, Fuse (output) 3K01, Contactor A01, Emergency control

[7] [8] [9] [10] [11]

A02, Cover monitoring control 9A3, Squeegee drive unit A30, interface card 8A1, CPU 224 8A2, EM 222

The electrical equipment including the machine control unit is located lefthand side behind the front panel. The cover can be unhinged at the top.

3.2.3

Pneumatic setting

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E1-II semiautomatic screen printer System Manual

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System Description

1

2

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3

EuroDok GmbH Darmstädter Straße 67 D-64646 Heppenheim

4

Fig. 3-3 Pneumatic control unit

[1] Valve terminal [2] 3Y30, Main air

[3] Y11, screen clamping [4] Service unit

The electrical equipment including the machine control unit is located right-hand side behind the front panel. The cover can be unhinged at the top.

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E1-II semiautomatic screen printer System Manual

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3.2.4

System Description

PC positioning system MOPS

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1

Fig. 3-4 PC positioning system / rear of machine

EuroDok GmbH Darmstädter Straße 67 D-64646 Heppenheim

[1] PC with MOPS image processing MOPS

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E1-II semiautomatic screen printer System Manual

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3.2.5

System Description

Printing area, with cover open

1 2 3

4 4

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5

6

Fig. 3-5 Printing area, with cover open

[1] Screen clamping switch [2] Down stop micrometers [3] Squeegee head

[4] Clamping module [5] Stencil guidance [6] Locking screws, stencil guideway

EuroDok GmbH Darmstädter Straße 67 D-64646 Heppenheim

The cover can be opened upwards in order to allow the print material to be placed in the machine and to change the printing squeegee and the flooding squeegee. The stencil guideways for the screen frame are adjustable. Release the locking screws and adjust the position of both guideways. Once the screen fits perfectly in the guideways, lock all locking screws. To clamp the behind, actuate the screen clamping switch. The clamping cylinders are pressurised and clamp the screen in place.

i

Note! Always align the screen layout centrally.

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Printing table 1

2

8

9

3

1

4

5

EuroDok GmbH Darmstädter Straße 67 D-64646 Heppenheim

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3.2.6

System Description

6

7

10

10 Fig. 3-6 Printing table

[1] Locking handle for locking camera position [2] MOPS cameras [3] PCB support [4] Emergency-stop switch [5] Keypad

[6] [7] [8] [9] [10]

Table adjustment in X-direction Table adjustment in Y-direction Table adjustment in X-direction Support test print film Clamping strips, PCB holder

On the machine the screen is fixed and the print material (substrate etc.) is aligned with the screen. To do this, place the test print film in the machine and perform a printing cycle. Then align the PCB with the printed image on the film by adjusting the printing table manually. The PCB is fixed in the printing nest (optionally with vacuum suction) with the clamping rails

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E1-II semiautomatic screen printer System Manual

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3.2.7

System Description

Squeegee unit 2

3

2

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1

4

5

6

7

4

EuroDok GmbH Darmstädter Straße 67 D-64646 Heppenheim

Fig. 3-7 Squeegee unit

[1] [2] [3] [4]

Traverse Pivot-stop screws Down stop micrometer Guidance

[5] Main stroke pneumatic cylinder [6] Rear squeegee holder [7] Front squeegee holder

The squeegee unit is fitted in the upper part of the machine. It consists of the squeegee head with a printing squeegee and a flooding squeegee, the squeegee drive and the squeegee guideway with ball-bearing bushes.The squeegee head has two pneumatic cylinders. The pneumatic cylinders are driven via servo-valves. The main stroke pneumatic cylinder moves the squeegee fully up and down. The downstop is adjustable by a micrometer-screw from above. The squeegee lades are stored free running. They can be fixed by the pivot stop screws.

i

Note! The programmable squeegee head is parameterised in the main menu.

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E1-II semiautomatic screen printer System Manual

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System Description

Squeegee blades

2 1

Fig. 3-8 Squeegee blades

[1] PU squeegee (for screen printing)

i

[2] Steel squeegee for stencil printing

Note!

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Preventive measures: The squeegee blades can be very sharp-edged! When installing the squeegee blades, first insert the squeegee blade from the back. When replacing the squeegee blade at the rear, first remove the squeegee blade at the front.

EuroDok GmbH Darmstädter Straße 67 D-64646 Heppenheim

Setting squeegee pressure

1

2 Fig. 3-9 Setting squeegee pressure

[1] Pressure gauge

[2]

Pressure reducers

The squeegee pressure is indicated in the pressure gauge. The pressure is set using the pneumatic control unit. The pressure range extends from 0 to 6 bar (1 bar=0.1 MPa). 1 bar is equivalent to 80 newtons.

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E1-II semiautomatic screen printer System Manual

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System Description

i

Note! The required squeegee pressure is indicated: on the monitor, in the main menu, in the column print pressure.

3.3

Input / output devices The machine is operated using the numerical keypad. The keypad entries are displayed on the monitor. The operating / machine computer - attached to the back of the machine controls all functions of the machine.

3.3.1

Keypad

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The machine is operated using the numerical keypad.

EuroDok GmbH Darmstädter Straße 67 D-64646 Heppenheim

5

ESC

Ctrl

Alt

Num

_:

X

7

8

9

1

-

Bild

Pos1

+ 6

4

5

6

1

2

3

Ende

Bild

C

,

Einfg

Entf

Enter

2

3

4

Fig. 3-10 Numerical keypad

[1] Backspace [2] Minus key [3] Plus key

[4] Enter key [5] Num key [6] Arrow keys

Backspace This key is used to delete numerical entries.

Minus key The minus key is used to reduce the value of the numerical entry or to select default values.

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System Description

Plus key The plus key is used to increase the value of the numerical entry or to select default values.

Enter key Confirm your settings by pushing the ENTER key. The values are then saved by the system.

Num key The Num key should always be active (the lamp in the key must be lit). No numerical data can be entered if the key is inactive.

Arrow keys

3.4

Monitor The high-resolution monitor displays the graphical user interface. Operating and system errors are displayed in plain text. Detailed information is provided for all errors that occur. The monitor is switched on and off using the main switch of the machine.

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The arrow keys allow you to move the cursor up, down, right or left in the menu.

Fig. 3-11 Monitor

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System Description

3.5

Technical data

3.5.1

Printing parameters

Print area

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Printing head

min. 75 x 75 mm max. 350 x 450 mm Two independent pneumatic printing heads; closed-loop control circuit; squeegee free-swinging

Squeegee pressure

0 - 260 N

Squeegee depth setting

Via micrometer spindles (only stencil printing)

Manuel table adjustment

± 5 mm

Snap

5 mm 1: printing / flooding 2: printing - flooding - printing - flooting

Printing modes

3a: Print - Print (both squeegees unpressurised in parking position) 4: Print

EuroDok GmbH Darmstädter Straße 67 D-64646 Heppenheim

4a: Print (both squeegees unpressurised in parking position) Squeegee types

PU squeegee and Steel squeegee

Squeegee suspension

Free-swinging (adjustable only stencil printing)

Print stroke setting

Programmable

Squeegee range setting

Programmable

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3.5.2

System Description

PCB parameter

PCB support

PCB clamping

Stencil size

PCB lateral clamping. Optional: vacuum nest. min. 300 x 300 mm max.620 x 450mm

Fiducials

2 fiducials or any required structures in PCB layout

Camera

2 manually adjustable CCD cameras

Fiducial position

Anywhere in area of PCB

Accuracy

15 µm

Machine control

EuroDok GmbH Darmstädter Straße 67 D-64646 Heppenheim

3.5.4

optionally customer-specific work piece holder

Manual optical positioning system (MOPS - option)

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3.5.3

Magnetic pins and blocks

Hardware

PC; hard disk for storing programs; 3.5" disk drive (1.44 MB) and CD-RW burner for saving data and installing updates; alphanumeric keyboard alphanumeric keyboard RS 232 interface; LPT1 parallel interface as printer interface

3.5.5

Interface

Siemens or SMEMA; others on request

Integration in network

Supported networks (optional): Windows for Workgroups, Novell; others on request

Operator guidance

Graphical user interface. Operating and system errors are displayed in plain text. Detailed information is provided for all errors that occur.

Performance Generation of a new program

approx. 5 min.

Change-over times

approx. 5 min.

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3.5.6

General data Power requirements

230 V / 50 /60Hz (Fuse 10 A Typ C)

AC

230 V ± 10%

Power consumption

1 kW

Pneumatic connection

0.6-1 MPa (6-10 bar)

Max. permissible operating temperature

+15° - +35° C

Relative air humidity

20 - 70% (not condensed)

Machine dimensions Width

1500 mm

Depth

1100 mm

Height

1480 mm

Maschine weight

approx.350 kg

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3.5.7

System Description

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Table of contents

4

Switching On and Off........................................................................... 4-1

4.1 4.2 4.3 4.3.1

Switching on the machine ..................................................................... 4-1 Switching off the machine ..................................................................... 4-2 Emergency stop .................................................................................... 4-3 Switching on after an emergency stop ................................................... 4-3

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Switching On and Off

4

Switching On and Off

4.1

Switching on the machine Requirements • • • • •

i

Screen printer connected to power supply system Compressed air connected Emergency-stop switch released Foot switch connected Cover closed

Note!

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Before switching on the screen printer, ensure that an operating pressure of 0.6 MPa is available and the pressure reducer for the screen clamping system (left-hand pressure reducer) is set to 0.4 MPa (max.). ‰ Rotate the main switch on the front right-hand side of the machine to the „I“ position (ON). ⇒ The PC starts up. The machine program which was last active is loaded automatically. ⇒ The main menu appears on the screen see Chapter 5 Operation.

EuroDok GmbH Darmstädter Straße 67 D-64646 Heppenheim

⇒ The transparent front cover is unlocked. ‰ Rotate the main switch on the front right-hand side of the machine to the „I“ position (ON). ‰ Use the arrow keys to select the CONTROL menu item. ‰ Press the ENTER key. ⇒ The control unit is switched on. ⇒ The status field changes to green. ‰ Use the arrow keys to select the BASIC POSITION menu item. ⇒ The status field changes to green. ⇒ The table motors perform a reference drive.

i

Note! The screen clamping system remains active even when the machine is switched off (hand-switch).

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4.2

Switching On and Off

Switching off the machine

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Shut down the printer in the following order:

Fig. 4-1 Main menu EuroDok GmbH Darmstädter Straße 67 D-64646 Heppenheim

‰ Press the EXIT button. ⇒ The window „Shut down the computer?“ opens.

Fig. 4-2 „Shutdown the computer“ window

‰ Press Yes. ⇒ The computer shuts-down. ‰ Switch off the machine using the main switch.

i

Note! All machine components downstream of the main switch are deeneised.

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4.3

Switching On and Off

Emergency stop Press the emergency-stop switch in all situations where: • •

people could be injured, or parts of the printer could be damaged or destroyed.

‰ Strike the red button of the emergency-stop switch with your hand. ⇒ The power supply to the screen printer is interrupted. ⇒ All moving parts are brought to a standstill.

4.3.1

Switching on after an emergency stop

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‰ Release the emergency-stop switch by turning the red button clockwise. ‰ Press the green button Release control. ⇒ The control voltage is switched on. ‰ Use the arrow keys to select the CONTROL MENU item in the mail menu. ⇒ The screen printer performs to the basic drive.

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i

Note! If the cover is opened during the printing process, an emergency stop is triggered.

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Table of contents

5

Operation .............................................................................................. 5-1

5.1 5.1.1 5.1.2 5.1.3 5.1.4 5.1.5 5.1.6 5.1.7 5.2 5.2.1 5.2.2 5.2.3 5.2.4 5.2.5 5.2.6 5.2.7 5.2.8 5.2.9 5.2.10 5.2.11 5.2.12 5.2.13 5.2.14 5.2.15 5.2.16 5.2.17 5.2.18 5.2.19 5.2.20

General ................................................................................................. 5-1 Setting the pneumatics........................................................................... 5-1 Aligning the PCB .................................................................................... 5-1 Aligning a stencil .................................................................................... 5-2 Setting up the printing program.............................................................. 5-3 Activating/deactivating functions ............................................................ 5-4 Login ..................................................................................................... 5-4 Editing parameter values and default settings ....................................... 5-4 Explanation of the functions .................................................................. 5-5 Control.................................................................................................... 5-5 Automatic / Manual ................................................................................ 5-5 Basic Position......................................................................................... 5-5 Transport................................................................................................ 5-5 Table up / down...................................................................................... 5-5 Print........................................................................................................ 5-5 Squeegee up / down .............................................................................. 5-6 Squeegee stop in front ........................................................................... 5-6 Vacuum / clamping................................................................................. 5-6 Permanent vacuum / permanent clamping ............................................ 5-6 Login ...................................................................................................... 5-6 Logout .................................................................................................... 5-6 Parameter .............................................................................................. 5-6 Aligning the squeegees.......................................................................... 5-8 Adjusting the squeegee depth................................................................ 5-9 Adjusting the printing table................................................................... 5-11 Printing modes ..................................................................................... 5-11 MOPS (Option)..................................................................................... 5-13 File ....................................................................................................... 5-14 Service ................................................................................................. 5-16

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Operation

5

Operation

5.1

General • •

5.1.1

Automatic mode can only be started with the foot switch. If the foot switch is down, the vacuum is switched in. When the foot foot switch is down again, the printing table moves into the printer and the printing process begins.

Setting the pneumatics

i

Note!

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It may be the case that different settings produce better results for your application.

DANGER! Do not set the screen clamping to a higher figure than 0,4 MPa. •

Otherwise the clamping cylinders may be severely damaged.

EuroDok GmbH Darmstädter Straße 67 D-64646 Heppenheim

DANGER! Danger of crushing fingers! Do not reach into the printer in the vicinity of the moving printing table.

5.1.2

Aligning the PCB Requirement • •

The machine must be ready The machine must be in its basic position

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Operation

i

Note! Always mount the PCB centrally on the table.

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‰ Release the two fixing screws holding the clamping strips at the front and rear. ‰ Align the clamping strips with the PCB such that there is still a gap of 2-3 mm between the edge of the PCB and the clamping strip. ‰ Tighten the two fixing screws holding the clamping strips at the front and rear. ‰ In the printing nest, position the magnetic strips or magnetic pins to support the PCB. ‰ Place the PCB in the printing nest. Make sure that the PCB is lying flat and that it can be clamped. ‰ Turn the PCB clamping switch at the side of the control desk to the "CLAMP" position: ‰ The PCB is clamped.

i

Note!

EuroDok GmbH Darmstädter Straße 67 D-64646 Heppenheim

If the foot switch is pressed while the printing table is in motion, the table is immediately stopped and the control voltage is switched off. After this, press the ON button and press the foot switch again. The printer performs a reference drive.

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5.1.3

Operation

Aligning a stencil Requirement • • • • ‰ ⇒

The machine must be ready The machine must be in its basic position The squeegees must be installed. A PCB must be mounted Start a printing process by pressing the foot switch. The print table run up and stopped.

‰ ‰ ‰ ‰ ‰

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Open the cover. Turn the screen clamping switch to the "UNCLAMP" (OFF) position. Release the locking screws on the stencil guideway Release the locking screws on the stencil guideway Push the stencil into the stencil guideway towards the rear to the stop (position the print layout centrally). ‰ Close the locking screws on the stencil guideway. ‰ Turn the screen clamping switch to the "CLAMP" position (ON). ‰ Close the cover.

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5.1.4

Operation

Setting up the printing program Requirement • The machine must be ready • The machine must be in its basic position • The squeegees must be installed • A PCB must be mounted The main menu appears on the screen when the machine is started. 2

3

4

5

6

7

8

9

10

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1

Fig. 5-1 Main menu

[1] [2] [3] [4] [5] [6]

• •

•

Function window with status field Status field Parameter menu File menu Messages and Help texts Curent file name

[7] MOPS menu [8] Parameter window with input fields [9] Service menu [10] Exit button

The window in which system messages and help texts are displayed is above the main menu. All of the functions, which the operator can activate manually, are listed on the left-hand side in the main menu. The status field indicates the functional status. The various parameters for the active PCB program are displayed and edited in the parameter window.

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5.1.5

Operation

Activating/deactivating functions ‰ Use the arrow keys to select the desired function. ‰ Press the ENTER key. ⇒ The status field changes color. Grey = The function is not active. Green= The function is active. Red = The function cannot be or has not been performed.

5.1.6

Login

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‰ Use the arrow keys to select the LOGIN function. ‰ Press the ENTER key. ⇒ The PASSWORD dialog box opens:

EuroDok GmbH Darmstädter Straße 67 D-64646 Heppenheim

Fig. 5-2 Login

‰ Use the keypad to input the password for this function. ‰ Press the ENTER key. ⇒ You can now edit all of the parameters.

5.1.7

Editing parameter values and default settings ‰ Use the arrow keys to select the desired parameter value. ‰ Press the ENTER key. ⇒ The Parameter field is yellow highlighted. ‰ Use the keys to enter the new value. ‰ Press the ENTER key. ⇒ The new value is adopted.

i

Note! Numerical values and default settings can also be changed using the plus and minus keys.

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5.2

Operation

Explanation of the functions Select the functions to perform or activate them manually.

5.2.1

Control Used to switch the control unit on and off. If the status field is green, the control unit is on. If it is red, the control unit is off. This function is used to supply the individual assemblies of the printer with power.

i

Note! The machine functions will only operate if the control unit is switched on.

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5.2.2

Automatic / Manual Used to start the automatic mode. If the status field is green, the automatic mode is active. If the status field flashes red, an error has occurred. Remove the unprinted PCB.

5.2.3

Basic Position

EuroDok GmbH Darmstädter Straße 67 D-64646 Heppenheim

This function moves the machine to its basic position. The basic position is the initial position of the machine.

5.2.4

Transport This function moves the PCB in and out.

5.2.5

Table up / down This function moves the printing table to the printing position or inspection position. The status field is green when the table is at the printing position.

5.2.6

Print This function operates in jogging mode. It starts a manual printing cycle based on the set printing mode. If the printing cycle is active, the status field flashes green. The printing cycle can be interrupted as often as required by deactivating the function. It is possible to abort the printing cycle by activating the BASIC POSITION function.

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Operation

WARNING! Do not lower the printing table until the printing cycle has been completed.

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5.2.7

Squeegee up / down This function raises or lowers the squeegee. For example, you can raise the squeegee in order to remove the stencil or to change the squeegee blades. If both squeegees are raised (status field is grey), the front or rear squeegee is lowered depending on the position of the squeegee head. If the squeegees are in the printing position (status field is green), both squeegees are raised. If the machine has gone back to its basic position and the squeegees have been raised, you can change the initial position of the squeegees (front / back) by activating the SQUEEGEE button.

5.2.8

Squeegee stop in front Use this field to set whether or not the squeegee stops in front.

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5.2.9

Vacuum / clamping Specify here whether the printing nest vacuum or clamping should be switched on.

5.2.10 Permanent vacuum / permanent clamping Specify here whether the printing nest vacuum or thr clamping should be switched on or off permanently.

5.2.11 Login This function calls up the password level window. The customer can determine the access authorization and hierarchy. The passwords are assigned by the EKRA service staff. Put in the desired password to change to the determined level.

5.2.12 Logout Use this function to log out.

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Operation

5.2.13 Parameter

i

Note! The entries undergo a plausibility check. The following printing parameters can be set in the main menu:

Printing speed forward Speed in mm/s at which the squeegee head moves forward (towards the operator).

Printing speed backward Speed in mm/s at which the squeegee head moves backward (away from the operator). fon +49 (0) 6252 - 69501 fax +49 (0) 6252 - 69503 [email protected]

Print from (10 mm greater than the PCB). It is the initial position of the printing stroke in mm relative to the position of the PCB. The printing stroke can be set manually if the layout on the PCB is considerably smaller than the PCB.

Print to EuroDok GmbH Darmstädter Straße 67 D-64646 Heppenheim

This is the end position of the printing stroke in mm.

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Operation

Print mode In this field, you can set the various printing modes.

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i

•

mode 1: printing / flooding

•

mode 2 printing - flooding - printing - flooding

•

mode 3 printing - printing

•

mode 3a printing - printing (both squeegees unpressurised in parking position))

•

mode 4 printing

•

mode 4a printing (both squeegees unpressurised in parking position)

Note! Pay attention to the following points: 1. In printing modes 1 and 2 for screen printing, one printing squeegee (rear) and one flooding squeegee (front) are used. 2. In printing modes 3, 3a, 4 and 4a for printing, two printing squeegees are used.

EuroDok GmbH Darmstädter Straße 67 D-64646 Heppenheim

Printing pressure Pressure at which the squeegee is applied to the stencil.

PCB thickness Input the thickness of the PCB.

Snap off Distance between the bottom edge of the stencil and the top edge of the PCB in mm. „On contact“ printing, i.e. with zero snap-off, is usual for stencil printing (the stencil lies directly on the PCB). With screen printing, the set snap-off distance must allow the screen to detach from the print material immediately behind the printing squeegee. If raised, the lifting table responds immediately to changes made to the snap-off distance.

Separation way Distance in mm by which the table lowers at separation speed.

Separation speed Speed in mm/s at which the stencil is separated from the PCB after the printing process. After the printing process, the table first lowers slowly so that the paste can fully separate from the screen.

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Operation

Counter Count the number of PCBs to be printed.

5.2.14 Aligning the squeegees •

The machine is in basic position.

DANGER! Risk of hand injury! The squeegee lades can be very sharp-edged There is a risk of injury when exchanging the squeegee blades

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‰ Select the SQUEEGEE STOP IN FRONT function. ⇒ The squeegee unit moves forward. ‰ Select the function SQUEEGEE UP/DOWN. ⇒ The squeegees move up.

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‰ Insert the rear and front squeegee blades and secure them using the knurled screws. ‰ Select the BASIC POSITION function and press ENTER to confirm.

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Operation

5.2.15 Adjusting the squeegee depth

i

Note! The squeegee depth is set at the factory. Under normal circumstances, the depth setting does not have to be readjusted. Adjust the squeegee in the following way when printing using a screen: Requirements: The printer must be switched on The machine must be in its basic position The squeegees (flooding squeegee and printing squeegee) must be installed • The main menu must be displayed • A PCB must have been inserted ‰ Select the TABLE UP/DOWN function ⇒ The table is raised.

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• • •

‰ Select the PRINT function ⇒ The squeegee unit moves towards the middle of the PCB.

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‰ Deactivate the PRINT function by releasing the function button as soon as the squeegee unit has reached the middle of the stencil. ‰ Select the SQUEEGEE UP/DOWN function. ⇒ The squeegee blade is lowered. ‰ Open the cover.

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Operation

i

Note! When adjusting the second squeegee, remember that the printing direction determines which squeegee is used. ‰ Use the downstop micrometer screw to adjust the squeegee depth stop. (With the squeegee blade in position, turn the micrometer screw app. 2.5 times counterclockwise (screen printing squeegee head), 1.5 times with the Allen screw)

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1

2

EuroDok GmbH Darmstädter Straße 67 D-64646 Heppenheim

Fig. 5-3 Adjusting the squeegee depth

[1] Down stop micrometer

• •

[2] Squeegee holder

Rotate clockwise – the squeegee stop is lowered. Rotate anti-clockwise – the squeegee stop is raised.

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Operation

i

Note! In the case of stencil printing, the squeegee touches the stencil. Both squeegees function as printing squeegees and both have the same settings. In the case of screen printing, one squeegee functions as the flooding squeegee and the other as the printing squeegee. When adjusting the flooding squeegee, use a piece of paper to ensure that there is just enough clearance between the edge of the squeegee and the screen. The printing squeegee must be adjusted according to the requirements of the respective printing process. If the snap-off distance is changed, the squeegee depth must also be corrected. ‰ Select the SQUEEGEE UP/DOWN function. ⇒ The squeegee blade is raised.

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‰ Close the cover. ‰ Select the PRINT function to change the printing direction. ‰ Deactivate the PRINT function by releasing the function button as soon as the squeegee unit has reached the middle of the stencil. ‰ Select the SQUEEGEE UP/DOWN function. ⇒ The second squeegee blade is lowered.

EuroDok GmbH Darmstädter Straße 67 D-64646 Heppenheim

‰ Use the down stop micrometer to adjust the down stop of the squeegee. ‰ Select the SQUEEGEE UP/DOWN function. ⇒ The squeegee blade is raised. ‰ Activate the function BASIC POSITION. ⇒ The axes move to the basic position. ⇒ The PCB is moved out.

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Operation

5.2.16 Adjusting the printing table Requirements: • • • • • ‰

The printer must be switched on. The machine must be in its basic position The main menu must be displayed The squeegees must be set up A PCB must be mounted Place the frame of the test print film on the supports of the test print film locating. ⇒ The test print film is now lying over the PCB. ‰ ‰ ‰ ‰

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Open the cover and apply solder paste to the screen. Close the cover. Start a printing process by pressing the foot switch. After the printing process, use the scale screws on the printing table to align the PCB with the printed image on the test print film. ‰ If you are working with the manual optical positioning system (MOPS), you can now teach the fiducials. ‰ Remove the test print film from the printing table and start the printing process.

5.2.17 Printing modes You can choose between the following different modes for printing: •

•

i

Screen printing: 1: Move in – Print – Flood – Move out 2: Move in – Print – Flood – Print – Flood – Move out For Stencil printing: 3/3a: Move in – Print – Print – Move out 4/4a: Move-in – Print – Move-out (forwards/backwards alternately):

Note! Pay attention to the fact that depending on which printing mode you choose either one printing squeegee and one flooding squeegee or two printing squeegees must be used.

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Operation

Screen printing mode 1 After the foot switch is pressed, the table moves into the print area and is raised. The rear squeegee is lowered and pressure is supplied at the set level. The squeegee unit moves forwards, during which time printing takes place on the PCB. After printing is completed, the table moves down and out. The rear squeegee is raised and the front squeegee is lowered. The squeegee unit moves to the rear, during which time flooding of the stencil takes place.

Screen printing mode 2

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After the foot switch is pressed, the table moves into the print area and is raised. The rear squeegee is lowered and pressure is supplied at the set level. The squeegee unit moves forwards, during which time printing takes place on the PCB. After the first printing process the table remains in position. The rear squeegee is raised and the front squeegee is lowered. The squeegee unit moves to the rear. During this time the stencil is flooded. After flooding is completed the flooding squeegee is raised, and the rear squeegee is lowered and pressure is supplied at the set level. The same printing procedure takes place again. After the second printing process, the table is moved down and out. The rear squeegee is raised and the front squeegee is lowered. The squeegee unit moves to the rear, during which time flooding of the stencil takes place.

Screen printing mode 3 EuroDok GmbH Darmstädter Straße 67 D-64646 Heppenheim

Stencil printing is carried out with a steel squeegee. After the foot switch is pressed, the table moves into the print area and is raised. The rear squeegee is lowered and pressure is supplied at the set level. The forward printing process is carried out. After this, the rear squeegee is raised and the front squeegee is lowered. The squeegee unit moves to the rear and a rearward printing process is carried out. After the printing process, the separation process takes place according to the set parameter. The separation motor slowly lowers the table. The table is then fully lowered by the pneumatic system and is moved out. The front squeegee is raised and the rear squeegee is lowered.

Stencil printing mode 3a Printing mode 3a is identical to mode 3, except that at the end of the complete printing cycle the rear squeegee is lowered and the front squeegee remains lowered. This prevents gaps forming in the solder paste as it heats up.

5-15 © EuroDok

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Kapitel 5

Operation

Printing mode 4 After the foot switch is pressed, the table moves into the print area and is raised. The rear squeegee is lowered and pressure is supplied at the set level. The forward printing process is carried out. After the printing process, the separation process takes place according to the set parameter. The separation motor slowly lowers the table. The table is then fully lowered by the pneumatic system and is moved out. The rear squeegee is raised and the front squeegee is lowered.

Printing 4a Printing mode 4a is identical to mode 4, except that at the end of the complete printing cycle the front squeegee is lowered and the rear squeegee remains lowered. This prevents gaps forming in the solder paste.

fon +49 (0) 6252 - 69501 fax +49 (0) 6252 - 69503 [email protected]

5.2.18 MOPS (Option) Selecting the MOPS function button displays the following menu on the screen: 2

3

4

5

6

7

EuroDok GmbH Darmstädter Straße 67 D-64646 Heppenheim

1

Fig. 5-4 Menu MOPS

[1] [2] [3] [4]

Camera picture 1 Window camera 1 Button Parameter Function TEACH

[5] Function MESSURE [6] Camera picture 2 [7] Window camera 2

5-16 © EuroDok

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Kapitel 5

Operation

The manual optical positioning system (MOPS) assists the position adjustments of parts during the production process with the objective of correctly adjusting all parts. The position adjustments are accomplished using the scale screws of the printing table.

Teach Use this button to start the fiducial teaching function.

Measure Use the MEASURE button to start the measurement function. The machine is equipped with a measurement function allowing you to measure the distance between the PCB and the stencil in both the X- and Y-direction. ‰ Push the key MEASURE to initiate the measuring function. ⇒ The control field will appear.

EuroDok GmbH Darmstädter Straße 67 D-64646 Heppenheim

fon +49 (0) 6252 - 69501 fax +49 (0) 6252 - 69503 [email protected]

‰ Enter the newly established values. ⇒ The corrections will be automatically integrated.

Fig. 5-5 Menu MOPS, measure

5-17 © EuroDok

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Kapitel 5

Operation

5.2.19 File Requirements: • The printer must be switched on. • The machine must be in its basic position • The main menu must be displayed Activate this function to load, save, delete or saved a file. The FILE menu is used for program management. Programs can be selected, loaded, deleted or saved under a different name.

EuroDok GmbH Darmstädter Straße 67 D-64646 Heppenheim

fon +49 (0) 6252 - 69501 fax +49 (0) 6252 - 69503 [email protected]

3

1

2 Fig. 5-6 Menu File

[1] File window [2] Information window

[3] Name field

Load Use the arrow keys to select a file and then press the ENTER key to load it.

Save Select this function if you want to save a file.

5-18 © EuroDok

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Kapitel 5

Operation

i

Note! After you have entered and checked all the parameters for your printing process, you can save the data under a particular program name.

Delete Use the arrow keys to select a file and then press the ENTER key to delete it.

Save as Select this function if you want to save a file under a different name.

5.2.20 Service

EuroDok GmbH Darmstädter Straße 67 D-64646 Heppenheim

fon +49 (0) 6252 - 69501 fax +49 (0) 6252 - 69503 [email protected]

This function opens the service menu. This menu is needed by service personnel only. The service menu is password-protected.

Fig. 5-7 Menu Service

i

Note! Only full authorised EKRA service technicians have access to the service pages!

5-19 © EuroDok

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Table of contents

6

Maintenance ......................................................................................... 6-1

6.1 6.2 6.2.1 6.2.2 6.2.3

Generals ................................................................................................ 6-1 Maintenance schedule .......................................................................... 6-2 Cleaning the machine ............................................................................ 6-2 Every three months or every 500 hours ................................................. 6-5 Annually ................................................................................................. 6-7

I © EuroDok06E1_II_XPRT_1_enIVZ.fm Druck 23.10.08

E1-II semi-automatic screen printer System Manual

Kapitel 6

Maintenance

6

Maintenance

6.1

Generals The functions of the individual components of the machine mostly depend on the quality of the cleaning and maintenance. Insufficient maintenance causes unnecessary wear and may result in a decrease in production time because the machine is not in operation. Maintenance must be performed in cycles of eight hours. However, shorter maintenance periods are required where room temperatures are high and where the materials used cause a considerable build up of dust.

i

Note! Check the pressure on the gas pressure dampers on the cover daily. Cover must remain in position.

fon +49 (0) 6252 - 69501 fax +49 (0) 6252 - 69503 [email protected]

Replace the shock-absorbers punctually.

WARNING!

EuroDok GmbH Darmstädter Straße 67 D-64646 Heppenheim

If pastes containing solvent are used, customers must check to what extent these solvents do not influence the lubricants.

DANGER! Dangerous electric voltage! Before commencing maintenance work, care must be taken to ensure that the main switch is switched off and secured so that it cannot be switched on again inadvertently

‰ ‰ ‰ ⇒

i

Switch the printer on at the main switch. Open the front cover. Switch off the main switch (“O” position). The printer is switched off.

Note! Only expert personnel who have received relevant training are permitted to carry out maintenance work.

6-1 © EuroDok

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Kapitel 6

6.2

Maintenance

Maintenance schedule If required:

6.2.1

Cleaning the machine

i

Note! In particular, residues of solder paste must be removed immediately.

WARNING!

fon +49 (0) 6252 - 69501 fax +49 (0) 6252 - 69503 [email protected]

In order to prevent premature malfunctions due to damaged bearings, the machine should never be cleaned with compressed air. Cleaning with compressed air blows dirt particles into the bearings and guideways, resulting in a higher degree of wear or in the destruction of bearings and guide surfaces. The screen may be cleaned with compressed air only after it has been removed from the machine.

WARNING!

EuroDok GmbH Darmstädter Straße 67 D-64646 Heppenheim

When the machine is out of operation for long periods of time and in rooms with a high level of air humidity, guideways and shafts must be protected against oxidation. Any film rust which has formed must be removed with a suitable polishing agent before the machine is started up again. (Ball-type nipples are protected on the outside against dirt by means of sealing lips. Oxidised shafts cause these sealing lips to be destroyed).

6-2 © EuroDok

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Kapitel 6

Maintenance

fon +49 (0) 6252 - 69501 fax +49 (0) 6252 - 69503 [email protected]

Printing table

1

2

3

4

EuroDok GmbH Darmstädter Straße 67 D-64646 Heppenheim

Fig. 6-1 Printing table

[1] Printing table [2] PCB support

[3] Clamping strips, PCB holder [4] Clamping strips, PCB holder

‰ Always keep the printing table clean in order to ensure the problemfree transport of PCBs. ‰ Clean the guide jaws of the printing table and the base plate.

Casing The cover is provided with a durable coated ESD-surface on both sides.

i

Note! Make sure, that not resistant organic thinners as for example Aceton, Keton, Methylenchlorid, Benzol or Toluol contain in your cleaning liquid. ‰ Only use antistatic agents for cleaning the covers.

i

Note! Other cleaning agents may cause damage to the covers (cracking).

6-3 © EuroDok

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Kapitel 6

Maintenance

Squeegee unit DANGER! Risk of hand injury! The squeegee blades can be very sharp-edged! Preventive measures:

•

When installing the squeegee blades, first insert the squeegee blade from the back. When replacing the squeegee blade at the rear, first remove the squeegee blade at the front.

‰ Remove the squeegee holder and blades. ‰ Clean the squeegee holder and blades with a lint-free cloth and cleansing agent. fon +49 (0) 6252 - 69501 fax +49 (0) 6252 - 69503 [email protected]

Stencil screen seat

EuroDok GmbH Darmstädter Straße 67 D-64646 Heppenheim

‰ Check the screen seat for any signs of contamination and damage. ‰ Clean the screen seat.

6-4 © EuroDok

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Kapitel 6

6.2.2

Maintenance

Every three months or every 500 hours Pneumatic service unit No condensate must be allowed to enter the control elements or power components, as this may cause malfunctioning.

EuroDok GmbH Darmstädter Straße 67 D-64646 Heppenheim

fon +49 (0) 6252 - 69501 fax +49 (0) 6252 - 69503 [email protected]

1

2

Fig. 6-2 Service unit

[1] 3Y30, main air

[2] Valve

‰ Empty the water separator by turning up the valve beneath the inspection glass to allow the condensate to drain away.

i

Note! Valves and cylinders do not require maintenance.

6-5 © EuroDok

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Kapitel 6

Maintenance

Pneumatic settings ‰ Check the following settings on the pressure gauges of the pressure reducers. ‰ Set the pressure reducers to the following levels, if necessary: Main air: 0,6 MPa Screen clamping: 0,01-0,6 MPa

fon +49 (0) 6252 - 69501 fax +49 (0) 6252 - 69503 [email protected]

• •

1

EuroDok GmbH Darmstädter Straße 67 D-64646 Heppenheim

2

Fig. 6-3 Pneumatic

[1] 3Y30, main air

[2] Y11, screen clamping

6-6 © EuroDok

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Kapitel 6

Maintenance

Machine computer

fon +49 (0) 6252 - 69501 fax +49 (0) 6252 - 69503 [email protected]

1

Fig. 6-4 Machine computer

EuroDok GmbH Darmstädter Straße 67 D-64646 Heppenheim

[1] PC

i

Note! Prevent the machine computer from overheating by always providing for sufficient circulation of air. ‰ Open the rear of the machine. ‰ Use a vacuum cleaner to clean the fan at the rear of the PC.

6.2.3

Annually Bearings and guideways

i

Note! Bearings do not require maintenance.

6-7 © EuroDok

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E1-II semiautomatic screen printer System Manual

Kapitel 6

Maintenance

i

Note! The machine screen printer contains guideways and bearings which are lubricated for life. Even if you find a lubrication nipple on a guideway or bearing, this does not mean that you are expected to lubricate it. They are included because of the manufacturer’s production process. ‰ Clean the guideways with a dry, clean cloth.

i

Note! If you intend not to use the E1 printer for a relatively long time, protect the guideways from rust by applying grease (anti-friction bearing grease conforming to DIN 51825, consistency class NLGI 2 or NLGI 3).

fon +49 (0) 6252 - 69501 fax +49 (0) 6252 - 69503 [email protected]

Squeegee guide rail

i

Note! The squeegee crossbeam guide rails need no maintenance!

EuroDok GmbH Darmstädter Straße 67 D-64646 Heppenheim

‰ Check the guide rail for any signs of contamination and damage. ‰ Clean the guide rail. ‰ Lightly grease the guide rail with roller bearing grease.

6-8 © EuroDok

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Table of contents

7

Electric/Pneumatic ............................................................................... 7-1

7.1 7.1.1 7.1.2 7.1.3 7.1.4 7.1.5 7.1.6 7.1.7 7.2 7.2.1 7.2.2 7.3

Electrical Equipment ............................................................................. 7-1 Front view............................................................................................... 7-1 Electrical control .................................................................................... 7-2 PC with MOPS ....................................................................................... 7-3 Table drive motor, rear view................................................................... 7-4 Squeeegee drive motor, left side ........................................................... 7-4 Safety screen ......................................................................................... 7-5 Cover safety switch, table sensor .......................................................... 7-5 Pneumatical equipment ......................................................................... 7-6 Pneumatic control unit............................................................................ 7-6 Squeegee pressure................................................................................ 7-7 Electrical diagrams / pneumatic diagrams X4 CAN V1.2 ...................... 7-7

I © EuroDok07E1_II_XPRT_1_enIVZ.fm Druck 23.10.08

E1-II semi-automatic screen printer System Manual

Kapitel 7

Electric/Pneumatic

7

Electric/Pneumatic

7.1

Electrical Equipment

7.1.1

Front view

2

3

4

5

6

7

8

EuroDok GmbH Darmstädter Straße 67 D-64646 Heppenheim

fon +49 (0) 6252 - 69501 fax +49 (0) 6252 - 69503 [email protected]

1

9 Fig. 7-1 Front view

[1] [2] [3] [4] [5]

3Q1 Main switch MOPS cameras 3S04, Cover safety switch 3S01, Emergency-stop switch Keypad

[6] [7] [8] [9]

Monitor 3S02, Release control 3S03, Cover safety switch 4S0.2, Foot switch

7-1 © EuroDok

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Kapitel 7

7.1.2

Electric/Pneumatic

Electrical control 2

3

4

5

6

7

8

9

10

EuroDok GmbH Darmstädter Straße 67 D-64646 Heppenheim

fon +49 (0) 6252 - 69501 fax +49 (0) 6252 - 69503 [email protected]

1

11

12 Fig. 7-2 Electrical equipment

[1] [2] [3] [4] [5] [6]

7.1.3

2T1, power suppley 2F2, Fuse (input) 2F3, Fuse (output) 2F3, Fuse (output) 3K01, Contactor A01, Emergency control

[7] [8] [9] [10] [11] [12]

A02, Cover monitoring control 9A3, Squeegee drive unit A30, interface card 9A4, lifting unit M4 8A1, CPU 224 8A2, EM 222

PC with MOPS

7-2 © EuroDok

07_Elektrik_Pneum.fm Druck 23.10.08

E1-II semiautomatic screen printer System Manual

Kapitel 7

Electric/Pneumatic

fon +49 (0) 6252 - 69501 fax +49 (0) 6252 - 69503 [email protected]

1

Fig. 7-3 PC positioning system MOPS

EuroDok GmbH Darmstädter Straße 67 D-64646 Heppenheim

[1] PC positioning system MOPS

7-3 © EuroDok

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Kapitel 7

7.1.4

Electric/Pneumatic

Table drive motor, rear view

1

fon +49 (0) 6252 - 69501 fax +49 (0) 6252 - 69503 [email protected]

Fig. 7-4 Table drive

EuroDok GmbH Darmstädter Straße 67 D-64646 Heppenheim

[1] M4, Table drive motor

7-4 © EuroDok

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E1-II semiautomatic screen printer System Manual

Kapitel 7

7.1.5

Electric/Pneumatic

Squeeegee drive motor, left side

1

Fig. 7-5 Squeegee drive motor

[1] M3, Squeegee drive motor

7.1.6

[2] 4S0.1, sensor table down

Cover safety switch, table sensor

EuroDok GmbH Darmstädter Straße 67 D-64646 Heppenheim

fon +49 (0) 6252 - 69501 fax +49 (0) 6252 - 69503 [email protected]

2

1

Fig. 7-6 Left Maschine frontsite

[1] 3S03, Cover safety switch

[2] 5S1.1, sensor table drive out [3] 5S1.0, sensor table drive in

7-5 © EuroDok

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Kapitel 7

7.1.7

Electric/Pneumatic

Pneumatical equipment Pneumatic control unit

1

2

fon +49 (0) 6252 - 69501 fax +49 (0) 6252 - 69503 [email protected]

3

EuroDok GmbH Darmstädter Straße 67 D-64646 Heppenheim

4

Fig. 7-7 Machine control, pneumatic

[1] Valve termial [2] 3Y30, main air

[3] Y11, screen clamping [4] Service unit

7-6 © EuroDok

07_Elektrik_Pneum.fm Druck 23.10.08

E1-II semiautomatic screen printer System Manual

Kapitel 7

Electric/Pneumatic

Squeegee pressure

1

2 Fig. 7-8 Squeegee pressure

fon +49 (0) 6252 - 69501 fax +49 (0) 6252 - 69503 [email protected]

[1] Pressure gauge

7.2

[2] Y11, Depressuriser squeegee pressure

Electrical diagrams / pneumatic diagrams X4 CAN V1.3

EuroDok GmbH Darmstädter Straße 67 D-64646 Heppenheim

See the following 11 pages.

7-7 © EuroDok

07_Elektrik_Pneum.fm Druck 23.10.08

E1-II semiautomatic screen printer System Manual

Kapitel 7

Electric/Pneumatic

Electrical Parts List

2499000668

E1-II Europe Version Date of design:

15.05.2007 Date of change:

EuroDok GmbH Darmstädter Straße 67 D-64646 Heppenheim

fon +49 (0) 6252 - 69501 fax +49 (0) 6252 - 69503 [email protected]

#

15.05.2007

Circuit diagram:

Article description

8A1 CPU SIMATIC S7 224 6ES7214-1AD23-0XBO 8A2 Digital output module SIMATIC 6ES7-222-1BF22-0XA0 8A 2T1 Switching power supply QS10.241 24V/10A 2F2 Automatic cut-out single-wire B2A 2F3 Automatic cut-out single-wire C6A 2X2 Multiple socket-outlet (6 sockets) with earthing contact 3A01 Safety relay for emergency stop circuits PNOZ e1p 3A02 Safety relay for safety circuits PNOZ e3.1p 9A3 Motor control unit M-1Q-5-30 9A4 Controller for stepping motor K480216A-24 3K0.1 Contactor 3NO main contacts, 1NC auxiliary contact 7K1.7 Contactor 24VDC 2NO + 2NC auxiliary contacts Schnittstell Connection cable PC/PPI cable enkabel PLC -PC A30 Soldering terminal MKS-M8 6R2 Resistor 470 Ohm 5 Watt 6R1 Resistor 10k Ohm 5% 0.25W Baugr. 0207 6R3 Resistor 8,2k Ohm 5% 0.25W Baugr. 0207 6C1 Anti-interference capacitor 10µF 63V +-20% 3S03 4pin coupling socket M8 with cable 5m 3S03 Safety switch, contactless, PSEN2.1p-11/PSEN2.1-10 Series terminal M4/6 gray Series terminal - Bridge 2pin for M4/6 (Single terminal) Series terminal - Bridge 10pin for M4/6 (Single terminal) Series terminal M4/6.P green/yellow 3S0.3 Safety switch, contactless, PSEN2.1p-11/PSEN2.1-10 3S0.3 4pin coupling socket M8 with cable 5m 3S0.4 Safety switch 1NC + 1NO with hold-closed mechanism 3S0.4 Actuator for safety switch AZM 170 M3 Encoder 5-24V / 2

E1-II V1.2

Order no. 5380000144 5380000008 5321000047 5357000003 5357000029 5360000104 5353000127 5399000118 5382000094 5382000093 5351000002 5351000009 5360000112

5360000105 5373000012 5373000039 5373000040 5372000005 5360000253 5355000025 5360000056 5360000179 5360000126 5360000057 5355000025 5360000253 5353000160 5353000214 5310020071

7-9 © EuroDok

07_Elektrik_Pneum.fm Druck 23.10.08

E1-II semiautomatic screen printer System Manual

EKRA GmbH Zeppelinstr.16 D-74357 Bönnigheim Tel.: +49 (0) 7143 / 88 44-0 Fax: +49 (0) 7143 / 88 44 22 email: [email protected]

Kunde / Customer : Ort / City : Anlage / System : Maschinen-Nr. / Serial number : Auftrags-Nr. / P/O number :

EKR A GmbH Zeppelins tr.16 D-74357 Bönnigheim Tel.: +49 (0) 7143 / 88 44-0

mit Haube über Tisch

E1-II V1.3

date

07.01.2003

author

Hagmann

date last change

16.04.2008

name Hagmann

plant

E1

location

prov ed

page-nr.

norm

page of dis p.1/11

1

1

2

3

4

5

6

7

8

L1 N PE

-X1

-X1 1

2

PE

-X1 1

2 PE

L 1

2

N

DC-ok

-

2

4

0

-2Q1

1

13

23

14

24

-

1

+

-2F2

-2S18

main switch

PE

-2T1 24V 10A

PE

3

/8.1

+

-2F3

B 2A

C 6A

1

-3K01 /3.6 2

-X1

1 L1 N PE

-X1

2 3

-X2

-X1 18

19

PE

-X1

-X1

4

6 fold socket

-X1

4

5

6

*

L1 PE N L1 PE N L1 PE N L1 PE N L1 PE N L1 PE N

EKRA Automatisierungsysteme GmbH Zeppelinstr.16 D-74357 Bönnigheim Tel.: +49 (0) 7143 / 88 44-0

E1-II V1.3 feed in & power supply

date

20.09.1999

author

Heupel

date last change

22.10.2008

name Hagmann

2L+

1L+

/3.1

option vacuum pump

outputs

power supply 230V 50Hz prefusing max: 10A

/3.1

If the c onnection is separ ate and the ground is not connect, it is insulation control at VDE 0113 part 2 neces sary (l. V DE 0100/5.73 60§2)

PE

/3.1

2

monitor

1

PC

-X0

inputs

0V

PE

E1

plant location

proved

page-nr .

nor m

page of dis p. 2/11

2

1

/2.7 /2.7

2

3

4

5

6

7

8

1L+ 2L+

1L+ 2L+

/4.1 /7.1

-X1 6

br

bl

1

3

-3S03 cover

13

enable

11 14

31

ws 2 sw 4

-3S02

21

-X1

-X1

-3S01

7 12

emergency stop

21

-7K1.7

-3K01

/7.7

-X1

6 32

8

10

22

11

22

6

5

22

13

32

14

4

3

1 A1

-3S04 cover table -X1 8

A2

2

-X1 9

-A01 emergency stop

A1

S34

S11

S12

S21

S22

Y4

-A02 covercontrol

Y5

S11

13

PNOZ e1p A2

A1

Y32

14

24

-7K1.7

S23

S34

S36

Y5

S12

S24

/4.7

Y6

PNOZ e3.1p A2

/7.7

Y4

E0.7

11

Y32

S35

14

24

14

E0.6

-X1 12 A1

1

/4.6

-3K01

-3Y30

A2

main contactor

2

main air -X1

-X1 4

/2.7

4

0V

0V 1 21

EKRA Automatisierungsysteme GmbH Zeppelinstr.16 D-74357 Bönnigheim Tel.: +49 (0) 7143 / 88 44-0

E1-II V1.3 emergency stop control

date

14.11.2002

author

HagmannT

2 22

/2.7 7

date last change

/4.1

22.10.2008

name Hagmann

E1

plant location

proved

page-nr .

nor m

page of dis p. 3/11

3

1

4

5

6

7

8

1L+ 0V

1L+ 0V

-X1 5

-X1 5

4

1

bk

-X0.3

-

+

-4S0.0

-

+

-4S0.1

+

13

-4S0.2

2

-

43

-4S0.3

-7K1.7 /7.7

14 A

5

A

B

3

4

44

E0.6

-X0.3

A

/3.8

4

-8A1

E0.0 /8.4 s queegee referenc e

-8A1

E0.1 /8.4

-8A1

table down

EKRA Automatisierungsysteme GmbH Zeppelinstr.16 D-74357 Bönnigheim Tel.: +49 (0) 7143 / 88 44-0

/5.1

E0.2 /8.4

-8A1

foot switch

E1-II V1.3 inputs E0.0-E0.7

E0.3 /8.4 squeegee cloc k A

-8A1

-8A1

E0.4 /8.4 squeegee cloc k B

date

21.09.1999

author

Heupel

E0.5 /8.4

-8A1

c ov er c losed

emergency stop

date last change

E0.6 /8.4

22.10.2008

name Hagmann

E0.7

5

/3.2

-X1 4

/5.1

rd

-X1

ye

/3.8

3

gn

/3.8

2

-8A1

E0.7 /8.4 c ov er open

E1

plant location

proved

page-nr .

nor m

page of dis p. 4/11

4

1

/4.8 /4.8

2

3

4

5

6

7

8

1L+ 0V

1L+ 0V

-X1

/6.1

-X1 4

5

4

5

-

+

-

+

-5S1.0

-5S1.1 A

-8A1

/8.1

E1.0 /8.4 table in

A

-8A1

E1.1 /8.4

-8A1

table out

EKRA Automatisierungsysteme GmbH Zeppelinstr.16 D-74357 Bönnigheim Tel.: +49 (0) 7143 / 88 44-0

E1.2 /8.4

-8A1

r es erv e

E1-II V1.3 inputs E1.0-E1.7

E1.3 /8.4

-8A1

-8A1

E1.4 /8.4

reserve

reserve

date

21.09.1999

author

Heupel

E1.5 /8.4 reserve

date last change

06.02.2007

name Hagmann

E1

plant location

proved

page-nr .

nor m

page of dis p. 5/11

5

1

2

-8A1

-8A1

-8A1

6

-8A1

7

-8A1

8

-8A1

-8A1

squeegee forwards

squeegee bac kwards

v ac uum on

res er ve

reserve

reserve

reserve

/8.4 A0.0

/8.4 A0.1

/8.4 A0.2

/8.4 A0.3

/8.4 A0.4

/8.4 A0.5

/8.4 A0.6

/8.4 A0.7

/8.4 A1.0

/8.4 A1.1

/9.5

/9.6

/9.3

table down

/9.2

table up

A0.1

s queegee v eloc ity

A0.4

-8A1

5

A0.3

-8A1

4

A0.2

-8A1

3

1 4Khz

A0.0

/9.3 2

-A30

-A30 1

-A30 12

option

-6Y0.5 3

1

-6R1 10KOhm 1

-6R2 470 Ohm

2 1

-6R3 2

22KOHM

2

-6C1 10µF

+1 2

-A30

-X1 9

/5.8

4

0V

0V

EKRA Automatisierungsysteme GmbH Zeppelinstr.16 D-74357 Bönnigheim Tel.: +49 (0) 7143 / 88 44-0

E1-II V1.3 Outputs A0.0 - A0.7

date

21.09.1999

author

Heupel

date last change

22.10.2008

name Hagmann

/7.1

E1

plant location

proved

page-nr .

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page of dis p. 6/11

6

1

/3.8

2

3

4

5

6

7

8

2L+

2L+

-8A2

-8A2

-8A2

-8A2

-8A2

-8A2

-8A2

/8.1

-8A2

fron.squeg.down

bac k squeeg.down

front squeeg. up

bac k squeegee up

PCB- clamping

table pull in

table pull out

c ov er bolt

/8.6 A2.0

/8.6 A2.1

/8.6 A2.2

/8.6 A2.3

/8.6 A2.4

/8.6 A2.5

/8.6 A2.6

/8.6 A2.7

-X1 6

21

-7K1.7 7 22

4

-7Y1.0

2

-7Y1.1

4

-7Y1.2

2

-7Y1.3

4

2

-7Y1.4

4

-7Y1.5

-7Y1.6

A1

A1

-7K1.7

-7K1.8 A2

A2

-X1 4

/6.8

0V

0V

EKRA Automatisierungsysteme GmbH Zeppelinstr.16 D-74357 Bönnigheim Tel.: +49 (0) 7143 / 88 44-0

E1-II V1.3 Outputs A1.0 - A1.7

date

21.09.1999

author

Heupel

date last change

16.04.2008

name Hagmann

13

14

21

22

31

32

43

44

/8.1

/3.4 8 /3.6 /4.6 *E0.5

E1

plant location

proved

page-nr .

nor m

page of dis p. 7/11

7

EKRA Automatisierungsysteme GmbH Zeppelinstr.16 D-74357 Bönnigheim Tel.: +49 (0) 7143 / 88 44-0

E1-II V1.3

PLC CPU 222

.1

S7-200 CPU 224 .0

I1 .5

2M M

date 30.10.2006

author Hagmann

.4

L+

.1

.5

2M

last change

.2

-8A1

.6

22.10.2008

date

A2.7

Q1

1M /7.4 back s queegee up

/7.3 fr ont squeeg. up A2.2 A2.3

/7.2 back s queeg.down

1L+ A2.1

/7.2 fr on.squeg.down

5

/7.7 cover bolt

.4

L+

2L+ A2.6

.3 M

/7.6 table pull out

PE

A2.5

2L+

/7.6 table pull in

A2.0

4

A2.4

/6.8 res er ve

/6.7 res er ve

/6.6 res er ve

4

/7.5 PCB-c lamping

E1.5

E1.4

.2

/5.6 reserve

.1

A1.1

A1.0

A0.7

/6.6 res er ve

/6.5 vacuum on

-X1

/5.5 reserve

.0

E1.3

.7

E1.2

I0 .0

/5.4 reserve

1M

.6

.7

/5.3 reserve

.5

.6

E1.1

Q0

/5.2 table out

.4

.5 A0.6

2M

E1.0

A0.5

/6.4 squeegee back wards

/6.4 squeegee forwards

/6.3 table down

/6.2 table up

3

/5.2 table in

.4

E0.7

.3

E0.6

A0.4

A0.3

A0.2

1L+

/4.7 cover open

.2

.3

/4.6 emergency s top

.1

E0.5

.0 .2

/4.6 cover clos ed

RUN .1

E0.4

.0

/4.5 s queegee c lock B

SF

E0.3

1M A0.1

2

/4.4 s queegee c lock A

PC COM 6

E0.2

/6.1 squeegee velocity

5

/4.3 foot s witch

A0.0

/2.8

E0.1

/7.8

E0.0

/7.8

/4.2 table down

/5.8

/4.2 squeegee reference

1 6 7

Hagmann

name

8

1L+ 2L+ 0V PE 1L+ 2L+ 0V PE

plant /9.1

/9.1

-X1 PE

Q

EM 222

.3

STOP -8A2

PPI adapter

Q .7

location

E1

proved page-nr .

nor m page of dis p. 8/11

8

1

4

5

6

7

8

2L+ 0V

2L+ 0V

-X1

/6.2

A0.0

A0.4

/6.4

6

/6.4

A2

ns

-9A4 K480216A-24

10VR

1

St.

2

A1

+DIR -DIR 3 + CLK 4 -CLK 5 Ready(C) 6 Ready(E) 7 0V (GND) 8 +20.. .48V 9 Phase A 10 Phase A11 Phase B 12 Phase B-

adjustment F

-9A3

Rev.

M-1-Q-5-30 GND

1

2

wh bn gr gn

U+

-XM3 1 -XM3 2

A0.1

A0.2

rd

bk

1 2

3

4

/6.2

-XM4 /6.3

/8.8

3

A0.3

/8.8

2

ge rt ws bn bl gn or sw

M

M

-M3

-M4 table lift steppermotor

squeegee motor DC-Motor

EKRA Automatisierungsysteme GmbH Zeppelinstr.16 D-74357 Bönnigheim Tel.: +49 (0) 7143 / 88 44-0

E1-II V1.3 motors squeegee & table lift

date

28.09.1999

author

Heupel

date last change

22.10.2008

name Hagmann

E1

plant location

proved

page-nr .

nor m

page of dis p. 9/11

9

1

2

3

4

5

6

7

8

squeegee down - up / front - back

-7Y1.0 front down

-7Y1.2 front up 4

-7Y1.3 rear up 4

-7Y1.1 rear down 2

2

0.01-0.6MPa -Y11 squeegee pressure

-3Y30_ maintainance unit 0.6 MPa P

1 2 3

/11.1

3

EKRA Automatisierungsysteme GmbH Zeppelinstr.16 D-74357 Bönnigheim Tel.: +49 (0) 7143 / 88 44-0

E1-II V1.3 pneumatic feed in & squeegee

date

18.09.2000

author

Thomas Illing

date last change

22.10.2008

name Hagmann

E1

plant location

proved

page-nr .

nor m

page of dis p. 10/11

10

1

2

PCB-clamping

4

-7Y1.4

-7Y1.5

3

4

5

table move in/move out

2

-7Y1.6

4

6

screen clambing off

7

screen tension frame

8

vacuum table

-Y9 -6Y0.5

option 0.01-0.6MPa

0.01-0.6MPa

-Y12

-Y13

screen clamping

/10.8

screen tension frame

P

EKRA Automatisierungsysteme GmbH Zeppelinstr.16 D-74357 Bönnigheim Tel.: +49 (0) 7143 / 88 44-0

E1-II V1.3 pneumatik table & clamping

date

18.09.2000

author

Thomas Illing

date last change

22.10.2008

name Hagmann

E1

plant location

proved

page-nr .

nor m

page of dis p. 11/11

11

Table of contents

8

Additional Documentation XPRT 1 ..................................................... 8-1

I © EuroDok08E1_II_XPRT_1_enIVZ.fm Druck 23.10.08

E1-II semi-automatic screen printer System Manual

Kapitel 8

Additional Documentation E1-II

Designation

Manufacturer

Operating instructions Safety Relay PNOZ e1p (9 pages)

Pilz GmbH & Co.

Operating instructions Safety Relay PNOZ e3.1p (3 pages)

Pilz GmbH & Co.

EuroDok GmbH Darmstädter Straße 67 D-64646 Heppenheim

fon +49 (0) 6252 - 69501 fax +49 (0) 6252 - 69503 [email protected]

8

Additional Documentation E1-II

8-1 © EuroDok

08_Zulieferer.fm Druck 23.10.08

E1-II semiautomatic screen printer System Manual

20 405-01

4D Betriebsanleitung 4GB Operating instructions Manuel d’utilisation 4F Das Sicherheitsschaltgerät PNOZ e1p

PNOZ e1p Safety Relay PNOZ e1p

Bloc logique de sécurité PNOZ e1p

The safety relay PNOZ e1p is used for the safety-related interruption of a safety circuit. The unit is intended for use in: • Emergency stop circuits • Safety circuits to VDE 0113 part 1, 11/98 and EN 60204-1, 12/97 (e.g. with moveable guards)

Le bloc logique de sécurité PNOZ e1p assure de façon sûre l'ouverture d'un circuit de sécurité. L'appareil est spécialement conçu pour : • les circuits d'arrêt d'urgence • les circuits de sécurité selon VDE 0113 partie 1, 11/98 et EN 60204-1, 12/97 ( par ex., protecteurs mobiles)

Zu Ihrer Sicherheit

For your safety

Pour votre sécurité

Das Sicherheitsschaltgerät PNOZ e1p erfüllt alle notwendigen Bedingungen für einen sicheren Betrieb. Beachten Sie jedoch nachfolgend aufgeführte Sicherheitsbestimmungen: • Installieren und nehmen Sie das Gerät nur dann in Betrieb, wenn Sie mit dieser Betriebsanleitung und den geltenden Vorschriften über Arbeitssicherheit und Unfallverhütung vertraut sind. • Verwenden Sie das Gerät nur gemäß seiner Bestimmung. Beachten Sie dazu auch die Werte im Abschnitt “Technische Daten”. • Halten Sie beim Transport, bei der Lagerung und im Betrieb die Bedingungen nach EN 60068-2-6, 04/95 ein (siehe "Technische Daten"). • Sorgen Sie bei allen kapazitiven und induktiven Verbrauchern für eine ausreichende Schutzbeschaltung. • Öffnen Sie nicht das Gehäuse und nehmen Sie auch keine eigenmächtigen Umbauten vor. • Schalten Sie bei Wartungsarbeiten (z. B. beim Austausch von Schützen) unbedingt die Versorgungsspannung ab oder öffnen Sie den Eingangskreis (z. B. NOT-AUSTaster betätigen), sonst kann das Gerät bei Verdrahtungsfehlern unerwartet einschalten. Beachten Sie unbedingt die Warnhinweise in den anderen Abschnitten dieser Anleitung. Diese Hinweise sind optisch durch Symbole hervorgehoben.

The safety relay PNOZ e1p meets all the necessary conditions for safe operation. However, please note the following safety regulations: • Only install and commission the unit if you are familiar with both these instructions and the current regulations for health and safety at work and accident prevention. • Only use the unit in accordance with its intended purpose. Please also take note of the values in the “Technical details” section. • Transport, storage and operating conditions should all conform to EN 60068-2-6, 04/95 (see “Technical details”). • Adequate protection must be provided for all capacitive and inductive consumers. • Do not open the housing or undertake any unauthorised modifications. • Please make sure you shut down the supply voltage, or open the input circuit (e.g. operate the E-STOP button) when performing maintenance work (e.g. when replacing contactors). In case of a wiring error, the device might switch on unexpectedly. You must take note of the warnings given in other sections of these operating instructions. These are highlighted visually through the use of symbols.

Le bloc logique de sécurité PNOZ e1p satisfait à toutes les conditions nécessaires pour un fonctionnement sécuritaire. Toutefois, vous êtes tenu de respecter les prescriptions de sécurité suivantes : • Vous n’installerez l’appareil et ne le mettrez en service qu’après vous être familiarisé avec le présent manuel d’utilisation et les prescriptions en vigueur sur la sécurité du travail et la prévention des accidents. • N'utilisez l'appareil que conformément à sa définiton. A ce sujet, respectez les valeurs indiquées dans les "Caractéristiques techniques". • Pour le transport, le stockage et l'utilisation, respectez les exigences de la norme EN 60068-2-6, 04/95 (voir „Caractéristiques techniques“). • Veillez à ce que les consommateurs capacitifs et inductifs aient une protection suffisante. • N’ouvrez pas le boîtier et n'effectuez pas de modifications non autorisées. • En cas de travaux de maintenance (par ex. remplacement des contacteurs) coupez impérativement la tension d’alimentation ou ouvrez le circuit d’entrée (action sur le BP d’arrêt d’urgence), sinon un réarmement inopiné du relais est possible en cas d’erreur de câblage. Respectez impérativement les avertissementsdans les autres paragraphes du présent manuel d’utilisation. Ces avertissements sont signalés par des symboles visuels.

Das Sicherheitsschaltgerät PNOZ e1p dient dem sicherheitsgerichteten Unterbrechen eines Sicherheitsstromkreises. Das Gerät ist bestimmt für den Einsatz in: • NOT-AUS-Einrichtungen • Sicherheitsstromkreisen nach VDE 0113 Teil 1, 11/98 und EN 60204-1, 12/97 (z. B. bei beweglichen Verdeckungen)

Notice: Failure to keep to these safety regulations will render all warranty invalid.

Wichtig: Beachten Sie die Sicherheitsbestimmungen, sonst erlischt jegliche Gewährleistung.

Important : Respectez les consignes de sécurité, sinon la garantie devient caduque.

Gerätebeschreibung

Description

Description de l’appareil

Sicherheitseigenschaften: Das Sicherheitsschaltgerät erfüllt folgende Sicherheitsanforderungen: • Die Schaltung ist redundant mit Selbstüberwachung aufgebaut. • Die Sicherheitseinrichtung bleibt auch bei Ausfall eines Bauteils wirksam. • Die Sicherheitsausgänge werden durch einen Abschalttest periodisch geprüft.

Safety features: The safety relay fulfils the following safety requirements: • The circuit is redundant with built-in selfmonitoring. • The safety function remains effective in the case of a component failure. • The safety outputs are tested periodically using a disconnection test.

Propriétés de sécurité : Le bloc logique de sécurité satisfait aux exigences de sécurité suivantes : • Conception redondante avec autosurveillance. • Fonction de sécurité garantie même en cas de défaillance d'un composant interne • Les sortie de sécurité sont testées périodiquement à l'aide d'un test de coupure.

• Das Gerät besitzt eine elektronische Sicherung. Gerätemerkmale: • Ausgänge in Halbleitertechnik: 2 Sicherheitsausgänge, 1 Hilfsausgang und 2 Taktausgänge • Anschlußmöglichkeit für NOT-AUS-Taster, Schutztürgrenztaster, Starttaster, Schaltmatten und Schaltleisten der Fa. Haake, Auswertegeräte von Näherungsschaltern • zur Verarbeitung von Signalen aus Ausgangsschalteinrichtungen von Schaltmatten oder aus Ausgangsschaltelementen von Lichtschranken • Hilfsausgang umschaltbar als Diagnoseausgang • Querschlußüberwachung durch Taktausgänge • Statusanzeige • Rückführkreis zur Überwachung externer Schütze

• The unit has an electronic fuse. Unit features: • Outputs use semiconductor technology: 2 safety outputs, 1 auxiliary output and 2 test pulse outputs • Connection for E-STOP button, safety gate limit switch, reset button, safety mats and connecting blocks made by Haake, evaluation devices for proximity switches • Processes signals from output switching elements on safety mats or light barriers • Auxiliary output can be used as a diagnostic output • Test pulse outputs monitor shorts across the input contacts • Status display • Feedback loop for monitoring external contactors

• L'appareil est équipé d'un fusible électronique. Caractéristiques de l’appareil : • Sorties statiques : 2 sorties de sécurité, 1 sortie d'information et 2 sorties impulsionnelles • Possibilités de raccordement de poussoirs d'arrêt d'urgence, d'interrupteurs de position, de poussoir de validation, de tapis et bords sensibles de la Sté Haake, d' unités de contrôle de détecteurs inductifs • Traitement des signaux de sortie d'unités de contrôle de tapis sensibles et de barrières lumineuses • Sortie d'information commutable en sortie de diagnostic • Surveillance des courts-circuits par sorties impulsionnelles • Affichage de l’état • Boucle de retour pour le contrôle des contacteurs externes

Funktionsbeschreibung

Function

Descriptif du fonctionnement

Arbeitsweise: Zwei Mikro-Controller werten die Eingangskreise aus und schalten abhängig davon die Ausgänge. Die Mikro-Controller überwachen sich gegenseitig. Zustand der Ausgänge • Eingangskreis geschlossen (z. B. NOTAUS-Taster nicht betätigt). Die Sicherheitsausgänge 14 und 24 und der Hilfsausgang Y32 leiten. • Eingangskreis wird geöffnet (z. B. NOTAUS-Taster betätigt). Die Sicherheitsausgänge 14 und 24 und der Hilfsausgang Y32 sind gesperrt.

Operation: Two microcontrollers evaluate the input circuits and switch the outputs accordingly. The microcontrollers monitor each other. Output status • Input circuit closed (e.g. E-STOP button is not operated) Safety outputs 14 and 24 and auxiliary output Y32 are energised. • Input circuit is open (e.g. E-STOP button is operated). Safety outputs 14 and 24 and auxiliary output Y32 are de-energised.

Fonctionnement : Deux micro-processeurs analysent les circuits d'entrée et pilotent en conséquence les sorties. Les micro-processseurs se contrôlent mutuellement. Etat des sorties • Circuit d’entrée fermé (par exemple le poussoir d’AU n’a pas été activé) Mise sous tension des sorties de sécurité 14 et 24 (temporisée) et de la sortie d'information Y32. • Circuit d’entrée ouvert (par exemple le poussoir d’AU a été activé). Blocage des sorties de sécurité 14 et 24 (temporisée) et de la sortie d'information Y32.

Funktionen: • Wird an den Eingang Y5 für mindestens 250 ms ein High-Signal (+24 V DC) gelegt, wechselt der Ausgang Y32 in die Diagnosefunktion. Die Ansteuerung erfolgt über einen Treiber, der als Zubehör zur Verfügung steht oder selbst erstellt werden kann. Ist der Eingang Y5 offen oder Low, funktioniert Y32 wie ein Hilfsausgang. Betriebsarten: • Einkanaliger Betrieb: Eingangsbeschaltung nach EN 60204, keine Redundanz im Eingangskreis; Erdschlüsse im Tasterkreis werden erkannt. • Zweikanaliger Betrieb: Redundanter Eingangskreis; Erdschlüsse im Tasterkreis werden erkannt, mit oder ohne Querschlußerkennung zwischen den Tasterkontakten. • Automatischer Start: Gerät ist aktiv, sobald Eingangskreis geschlossen. • Überwachter Start: Gerät ist erst aktiv, wenn der Starttaster betätigt und wieder losgelassen wurde. Dadurch ist eine automatische Aktivierung und Überbrükkung des Starttasters ausgeschlossen. • Querschlußerkennung wird durch Taktung der Eingangskreise ermöglicht. Diese Betriebsart wird beim Start automatisch erkannt. • Anlauftest verhindert einen automatischen Wiederanlauf nach Spannungsausfall und -wiederkehr. Das Gerät prüft, ob nach Anlegen der Versorgungsspannung geschlossene Schutztüren geöffnet und wieder geschlossen werden.

Functions: • If there is a high signal (+24 VDC) at input Y5 for at least 250 ms, output Y32 switches to diagnostic mode. It is controlled via a driver that is available as an accessory or that you can create yourself. If input Y5 is open or low, Y32 will operate as an auxiliary output. Operating modes: • Single-channel operation: input wiring to EN 60204, no redundancy in the input circuit; earth faults in the pushbutton circuit are detected. • Dual-channel operation: redundant input circuit; earth faults in the pushbutton circuit are detected, with or without detection of shorts between the pushbutton contacts. • Automatic reset: unit becomes active as soon as the input circuit is closed. • Monitored reset: unit is active when the reset button is pressed and then released. This prevents an automatic reset and linking of the reset button. • Shorts between contacts can be detected by pulsing the input circuits. This operating mode is detected automatically on start-up. • Start-up test prevents an automatic restart when power is restored following a voltage loss. The unit checks whether closed safety gates are opened and closed again when operating voltage is applied. • The number of safety contacts can be increased by connecting a contact block (e.g. PZE 9P) or external contactors.

Fonctions : • Si un signal Haut (+24 V CC) est appliqué sur l’entrée Y5 pendant au moins 250 ms, la sortie Y32 commute en sortie diagnostic. Son exploitation est réalisée via un protocole disponible en tant qu'accessoire ou développé par l'utilisateur. Si l’entrée Y5 est ouverte ou Bas, Y32 fonctionne comme une sortie d'information. Modes de fonctionnement : • Commande par 1 canal : Câblage des entrées selon EN 60204, pas de redondance sur le circuit d’entrée ; la mise à la terre du circuit d’entrée est détectée. • Commande par 2 canaux : Circuit d’entrée redondant ; la mise à la terre du circuit d’entrée est détectée, avec ou sans détection des court-circuits entre les contacts de l'élément de commande. • Réarmement automatique :L’appareil est actif dès que le circuit d’entrée est fermé. • Réarmement auto-contrôlé : L’appareil n’est activé qu’après avoir appuyé sur le poussoir de réarmement et après avoir relâché le bouton. De ce fait un réarmement automatique ou un pontage du poussoir de réarmement est impossible. • La détection des court-circuits est rendue possible par test impulsionnel des circuits d’entrée. Ce mode de fonctionnement est identifié automatiquement lors du réarmement. • Le test des conditions initiales prévient le redémarrage automatique après coupure/rétablissement de la tension

• Kontaktvervielfachung und -verstärkung durch Anschluß eines Kontaktblockes (z. B. PZE 9P) oder von externen Schützen.

UB

A1

d'alimentation. L’appareil vérifie si les protecteurs mobiles qui étaient fermées après application de la tension d’alimentation ont été ouverts puis refermés. • Augmentation du nombre de contacts ou de leur pouvoir de coupure par le raccordement d’un bloc de contacts d'extension (par exemple PZE 9P) ou de contacteurs externes.

A2

Netzteil/ Power unit/ Alimentation

&

S12 S22 S34 Y4 Y5

Y32

Eingangsschaltung/ Input circuit/ Circuit d'entrée

S21

S11

Taktausgänge/ test pulse outputs/ Sorties impulsionnelles

µController 1

14 & 24

Innenschaltbild

Sicherheitsschaltgerät montieren Achtung! Montieren Sie das Sicherheitsschaltgerät in einen Schaltschrank mit einer Schutzart von mindestens IP54. • Befestigen Sie das Gerät mit Hilfe des Rastelements auf der Rückseite auf einer Normschiene. • Sichern Sie das Gerät auf einer senkrechten Normschiene (35 mm) durch ein Halteelement (z. B. Endhalter oder Endwinkel).

Sicherheitsschaltgerät inbetriebnehmen Inbetriebnahme vorbereiten: Beachten Sie bei der Vorbereitung der Inbetriebnahme: • Das Gerät und die Eingangskreise müssen immer aus einem Netzteil versorgt werden. Das Netzteil muß den Vorschriften für Funktionskleinspannungen mit sicherer Trennung (PELV) entsprechen. • Verwenden Sie Leitungsmaterial aus Kupferdraht mit einer Temperaturbeständigkeit von 60/75°C. • Anzugsdrehmoment der Schrauben (Schlitzschrauben M3) auf den Anschlußklemmen: 0,5...0,6 Nm. • Berechnung der max. Leitungslänge Imax am Eingangs-, Start und Rückführkreis: Imax =

Rlmax Rl / km

Rlmax = max. Gesamtleitungswiderstand (s. technische Daten) Rl /km = Leitungswiderstand/km • Ausgang 14, 24: bei Leerlauf eine Kapazität bis max. 2 nF ansteuerbar • Euchner Näherungsschalter, zulässige Typen: CES-9-C5E-01 und ENG-071990. Bei Betrieb mit Querschlußerkennung

µController 2

&

Internal wiring diagram

Schéma interne

Installing the safety relay

Installer le bloc logique de sécurité

Caution! The safety relay must be installed in a control cabinet with a minimum protection type of IP54. • Use the notch on the rear of the unit to attach it to a DIN-rail. • Attach the unit securely to a vertical DIN rail (35 mm) using a fixture such as a retaining bracket or end angle.

Commissioning the safety relay Preparing for commissioning: Please note the following when preparing for commissioning: • Voltage for the unit and the input circuits must always be provided from a single power supply. The power supply must conform to the protective extra low voltage regulations (PELV) with safe isolation. • Use copper wire that will withstand temperatures of 60/75°C. • Torque setting of screws (M3 slotted screws) on the connection terminals: 0.5...0.6 Nm. • Calculating the max. cable length Imax at the input circuit, reset circuit and feedback loop: Rlmax Imax = Rl / km Rlmax = max. overall cable resistance (see Technical details) Rl /km = cable resistance/km • Output 14, 24: when idling, a capacity of a max. 2 nF can be controlled • Euchner proximity switches, approved types: CES-9-C5E-01 and ENG-071990. When operating with detection of shorts across input contacts, the max. distance PNOZe1p - Euchner proximity switch is 1 km.

Attention! Installez le bloc logique de sécurité dans une armoire d’indice de protection au moins IP54. • Montez l'appareil sur un rail DIN à l'aide du système de fixation situé au dos du relais. • Fixer l’appareil sur un rail DIN vertical (35 mm) avec un élément de maintien comme par ex. un support ou une équerre terminale.

Mettre en service le bloc logique de sécurité Préparer la mise en service : Pour préparer la mise en service, respectez les consignes suivantes : • L’appareil et les circuits d’entrée doivent toujours être reliés à la même source d'alimentation. Cette alimentation doit être conforme aux prescriptions relatives aux basses tensions de commande à séparation galvanique (PELV). • Utilisez des fils de câblage en cuivre supportant des températures 60/75°C. • Couple de serrage des vis (vis à fente M3) sur les bornes de raccordement : 0,5 à 0,6 Nm. • Calcul de la longueur de conducteur Imax sur le circuit d’entrée, le circuit de réarmement et boucle de retour : Rlmax Imax = Rl / km Rlmax = Résistivité de câblage totale max. (voir les caractéristiques techniques) Rl /km = résistance du câble/km • Sortie 14, 24 : en cas de coupure à vide, capacité max. de 2 nF pilotable. • Détecteur de proximité Euchner, modèles autorisés : CES-9-C5E-01 et ENG071990. Pour fonctionnement avec détection des court-circuits, l’éloignement

•

•

• •

beträgt die max. Entfernung PNOZe1p Euchner Näherungsschalter 1 km. Setzen Sie die Sicherheitsausgänge 14 und 24 ausschließlich für sichere Anwendungen ein. Die Sicherheitsausgänge dürfen nicht mit SPS-Eingängen verbunden werden. Der Ausgang Y32 ist ein Hilfsausgang z. B. für die Kommunikation mit einer SPS oder einer Anzeige. Verwenden Sie bei der Ansteuerung von Schützen oder Relais durch den Hilfsausgang Y32 Freilaufdioden. Das Verkoppeln mehrerer Geräte ist erst ab PNOZ e1p, Version 3.0 zulässig. Sicherheitsausgänge, an denen Lasten angeschlossen sind, dürfen zusätzlich mit den Sicherheitseingängen von max. 4 PNOZelog-Geräten verbunden werden.

Betriebsbereitschaft herstellen: • Legen Sie die Versorgungspannung an: Klemme A1(+) : + 24 V DC Klemme A2(-) : 0 V • Legen Sie die Betriebsart mit/ohne Querschlußerkennung durch Verdrahten des Eingangskreises fest. Eingangskreis Input circuit Circuit d’entrée ohne Querschlußerkennung without detection of shorts across contacts sans détection des court-circuits

• Safety outputs 14 and 24 should exclusively be used for safe applications. The safety outputs must not be connected to PLC inputs. • Output Y32 is an auxiliary output, e.g. for communication with a PLC or display. Use recovery diodes if contactors or relays are being controlled by auxiliary output Y32. • Several units can only be interconnected from Version 3.0 of the PNOZ e1p. • Safety outputs which have loads connected may also be linked to the safety inputs of a max. of 4 PNOZelog units.

•

•

•

•

max. du détecteur de proximité PNOZe1p - Euchner est de 1 km. Utilisez les sorties de sécurité 14 et 24 uniquement pour des fonctions de sécurité. Les sorties de sécurité ne doivent pas être raccordées sur des entrées API. La sortie Y32 est une sortie d‘information pour la communication par ex. avec un API ou un afficheur. En cas de pilotage de relais ou contacteur par la sortie d'information Y32, utilisez des diodes de roue libre. Le couplage de plusieurs appareils n’est possible qu’à partir de PNOZ e1p, version 3.0. Les sorties utilisées pour piloter des charges, peuvent être raccordées en plus au max. à 4 entrées de sécurité de relais de la gamme PNOZelog.

Preparing the unit for operation: • Connect the supply voltage: Terminal A1(+) : +24 V DC Terminal A2(-) : 0 V • Establish the operating mode with/without detection of shorts across input contacts through the wiring of the input circuit.

Mettre en œuvre le système : • Appliquez la tension d’alimentation : borne A1(+) : + 24 V CC borne A2(-) : 0 V • Choisissez le mode avec/sans détection des court-circuits par câblage du circuit d’entrée.

Einkanalig Single-channel Commande par 1 canal

Zweikanalig Dual-channel Commande par 2 canaux

Y4 A1

S1

S1 ➀

➀

S12 S22

Y4 A1 S12 S22

S1

S11 S21

mit Querschlußerkennung with detection of shorts across contacts avec détection des court-circuits

➀

S22 S12

➀ "NOT-AUS" symbolisiert Öffnerkontakt des Auslöseelements

➀ “E-STOP” symbolises N/C contact on the trigger element

➀ „Arrêt d’urgence“ symbolise le contact à de l'élément de commande

• Stellen Sie die Starteigenschaften durch Verdrahten des Startkreises ein. • Schließen Sie den Rückführkreis (Brücke oder externe Schütze) in Reihe zum Startkreis an.

• Set the reset features through the wiring of the reset circuit. • Connect the feedback loop (jumpers or external contactors) in series to the reset circuit.

• Déterminez le type de réarmement par câblage du circuit de réarmement. • Insérer la boucle de retour (pont ou contacts externe) en série avec le circuit de réarmement.

Automatischer Start ohne Rückführkreis Automatic reset without feedback loop Réarmement automatique sans boucle de retour

Automatischer Start mit Rückführkreis Automatic reset with feedback loop Réarmement automatique avec boucle de retour

Eingangskreis Input circuit Circuit d’entrée

NOT-AUS-Beschaltung E-STOP circuit Couplage d’arrêt d’urgence Schutztür ohne Anlauftest Safety gate without start-up test Protecteur mobile sans test des conditions initiales Schutztür mit Anlauftest Safety gate with start-up test Protecteur mobile avec test des conditions initiales

➀ S11

S11

S34

S34

S21

S21

S34

S34

K1 K2

➀ K1 K2

Eingangskreis Input circuit Circuit d’entrée

Überwachter Start ohne Rückführkreis Automatic reset without feedback loop Réarmement automatique sans boucle de retour

NOT-AUS-Beschaltung E-STOP circuit Couplage d’arrêt d’urgence

Überwachter Start mit Rückführkreis Monitored reset with feedback loop Réarmement auto-contrôlé avec boucle de retour

S3

Schutztür ohne Anlauftest Safety gate without start-up test Protecteur mobile sans test des conditions initiales

S3

A1

A1

S34

S34

➀ K1 K2

Schutztür mit Anlauftest Safety gate with start-up test Protecteur mobile avec test des conditions initiales ➀ K1 und K2 symbolisieren die Kontakte externer Schütze

➀ K1 and K2 symbolise the contacts of external contactors.

➀ K1 et K2 symbolisent les contacts de contacteurs externes

Der Rückführkreis wird überwacht. Spätestens 150 ms nach dem Ausschalten des Ausgangs muß der Rückführkreis wieder geschlossen sein. Freilaufdioden an den Schützen können diese Zeit unter Umständen überschreiten. Ersetzen Sie in diesem Fall die Freilaufdioden durch ein Diodennetzwerk oder entfernen Sie sie.

The feedback loop is monitored. The feedback loop must be closed a maximum of 150 ms after the output has switched off. In some circumstances, recovery diodes on the contactors may exceed this time. If this is the case, replace the recovery diodes with a diode network or remove them altogether.

La boucle de retour est contrôlée. Au plus tard 150 ms après le déclenchement de la sortie, la bouche de retour doit être refermée. Dans certains cas, les diodes de roue libre des contacteurs peuvent faire dépasser ce temps. Remplacez alors les diodes de roue libre par des diodes de réseau ou enlevez les.

Betrieb

Operation

Fonctionnement

Beim Start erkennt das Gerät die eingestellte Betriebsart. In der dafür benötigten Zeit blinkt die LED "POWER". Das Gerät ist betriebsbereit, wenn die LED "POWER" dauerhaft leuchtet. Statusanzeigen: • "CH.1" und "CH.2" leuchten: Eingangskreis ist geschlossen. • "CH.1" und "CH.2" erlöschen: Eingangskreis wird geöffnet Fehleranzeige: • LED "CH.1" oder LED "CH.2" blinkt: Interner Fehler

The unit detects the set operating mode on start-up. During this time the “POWER” LED will flash. The unit is ready for operation when the “POWER” LED is lit continuously. Status indicators: • “CH.1” and “CH.2” are lit: input circuit is closed. • “CH.1” and “CH.2” go out: input circuit is open Error indicator: • LED “CH.1” or LED “CH.2” flashes: Internal error

Au réarmement, l’appareil identifie le mode de fonctionnement prédéfini. Pendant la durée nécessaire au réarmement la LED „POWER“ clignote. L’appareil est prêt à fonctionner lorsque la LED „POWER“ reste allumée. Affichage d'état : • „CH.1“ et „CH.2“ sont allumées : le circuit d’entrée est fermé. • „CH.1“ et „CH.2“ sont éteintes : le circuit d’entrée est ouvert. Affichage d'état : • La LED „CH.1“ ou LED „CH.2“ clignote : Défaut interne

Auf den beiden letzten Seite finden Sie Anschlußbeispiele, die Klemmenbelegung und die Abmessungen des Geräts.

On the last two pages you will find example circuits, the terminal configuration and the dimensions of the unit.

Aux deux dernières pages de ce document, vous trouverez des exemples de branchement, l’affectation des bornes et les dimensions de l’appareil.

Technische Daten

Technical details

Caractéristiques techniques

Versorgungsspannung Spannungstoleranz Leistungsaufnahme bei UB ohne Last Restwelligkeit UB Ausgänge: Sicherheitsausgänge (S) Hilfsausgang (S) Schaltvermögen 2 Ausgänge belastet

Supply voltage Voltage tolerance Power consumption at UB without load Residual ripple UB Outputs: Safety outputs (N/O) Auxiliary output(N/O) Switching capability 2 outputs under load

Tension d’alimentation Page de la tension d’alimentation Consommation pour UB sans charge Ondulation résiduelle UB Sorties : Sorties de sécurité (F) Sortie d'information (F) Caractéristiques de commutation 2 sorties chargées

1 Ausgang belastet

1 output under load

1 sortie chargée

Spannung und Strom an Eingangskreis, Startkreis, Rückführkreis Hilfsausgang, Taktausgänge Überbrückung bei Spannungseinbrüchen Anzugsverzögerung Überwachter Start Automatischer Start Rückfallverzögerung Gleichzeitigkeit S11-S12, S21-S22 Einschaltverzögerung (bei erstem Start nach Anlegen von UB) Luft- und Kriechstrecken Klimabeanspruchung EMV

Voltage and current at Tension et courant sur Input circuit, reset circuit, Circuit d’entrée, circuit de feedback loop réarmement, boucle de retour Auxiliary output, test pulse outputs Sortie d'information, impulsionnelles Max. supply interruption Tenue aux micro-coupures before de-energisation Delay-on energisation Temps de montée Monitored reset Réarmement auto-contrôlé Automatic reset Réarmement automatique Delay-on de-energisation Temporisation à la retombée Simultaneity S11-S12, S21-S22 Désynchronisme S11-S12, S21-S22 Switch-on delay (at the first Temps de réarmement (au premier reset after applying UB) réarmement après application de UB) Airgap creepage Cheminement et claquage Climatic suitability Sollicitations climatiques EMC CEM

Schwingungen nach Frequenz Amplitude Umgebungstemperatur Lagertemperatur Schutzart Einbauraum (z. B. Schaltschrank) Gehäuse Klemmenbereich Max. Gesamtleitungswiderstand Rlmax (Eingangs-, Start- und Rückführkreis) einkanalig zweikanalig mit Querschlußerkennung Querschnitt des Außenleiters 1 Leiter flexibel 2 Leiter gleichen Querschnitts flexibel mit Aderendhülse ohne Kunststoffhülse flexibel ohne Aderendhülse oder mit TWIN-Aderendhülse Anzugsdrehmoment für Anschlußklemmen (Schrauben) Gehäusematerial Front Gehäuse Abmessungen H x B x T

Vibration to Oscillations selon Frequency fréquence Amplitude amplitude Ambient temperature Température d’utilisation Storage temperature Température de stockage Protection type Indice de protection Mounting (e.g. control cabinet) Lieu d’implantation (ex. armoire) Housing Boîtier Terminals Borniers Max. overall cable resistance Résistivité de câblage totale max. Rlmax (input circuit, reset circuit and Rlmax (circuit d’entrée, de réarmement feedback loop) et boucle de retour) Single-channel Commande par 1 canal Dual-channel with Commande par 2 canaux avec detection of shorts across contacts détection des court-circuits Cable cross section Capacité de raccordement 1 core 1 conducteur flexible souple 2 core, same cross section 2 câbles de même diamètre flexible with crimp connectors, souple avec embout sans without insulating sleeve chapeau plastique flexible without crimp connectors or souple sans embout ou avec with TWIN crimp connectors embout TWIN Torque setting for Couple de serrage de connection terminals (screws) bornes de raccord (vis) Housing material Matériau du boîtier front panel face avant housing boîtier Dimensions H x W x D Dimensions H x L x P

Gewicht

Weight

Poids

24 V DC 80...125% 2W DC: 20% 2 1 UB UB UB UB

£ 26,5 V: 2,0 A/50W > 26,5 V: 1,5 A/40W

£ 26,5 V: 2,7 A/70W

> 26,5 V: 2,2 A/50W

24 V DC/5 mA 24 V DC/0,5 A max. 20 ms max. 260 ms, typ.180 ms max. 180 ms, typ.100 ms 35 ms

¥ 3s DIN VDE 0110-1, 04/97 DIN IEC 60068-2-3, 12/86 EN 50081-1, 01/92 EN 61000-6-2, 04/99 EN 60068-2-6, 04/95 10 ... 55 Hz 0,35 mm -10 ... + 55 °C -25 ... + 70 °C IP54 IP40 IP20

1 kOhm 2 kOhm

0,25 ... 2,5 mm2 0,25 ... 1 mm2 0,25 ... 1,5 mm2 0,5 ... 0,6 Nm ABS UL 94 V0 PPO UL 94 V0 87 x 22,5 x 121 mm (3.42" x 0.87" x 4.76") 170 g

21 240-01 PNOZ e3.1p 4 4 4

D Betriebsanleitung GB Operating instructions F Manuel d`utilisation

Sicherheitsschaltgerät PNOZ e3.1p

Safety Relay PNOZ e3.1p

Bloc logique de sécurité PNOZ e3.1p

Das Schaltgerät PNOZ e3.1p dient dem sicherheitsgerichteten Unterbrechen eines Sicherheitsstromkreises. Gerät erfüllt Forderungen der EN 954-1 bis Kategorie 4. Es darf eingesetzt werden • mit den Sicherheitsensoren PSEN 2.1p-10 und PSEN 2.1p-11 in Sicherheitsstromkreise nach EN 60947-53, PDF-M • als Auswertegerät für Positionsschalter mit Öffner-/Schließer-Kombination Wichtige Daten für Projektierung und Anwendung finden Sie auch im technischen Katalog PNOZelog.

The safety relay PNOZ e3.1p is used for the safety-related interruption of a safety circuit. The unit meets requirements of EN 954-1 up to category 4. The unit is used as • With the safety switches PSEN 2.1p-10 and PSEN 2.1p-11 in safety circuits in accordance with EN 60947-5-3, PDF-M • As an evaluation device for position switches with combination of N/C and N/O Important data for project planning and application can also be found in the PNOZelog technical catalogue.

Le bloc logique de sécurité PNOZ e3.1p assure de façon sûre l'ouverture d'un circuit de sécurité. L’appareil satisfait aux exigences de l’EN 954-1 jusqu’en catégorie 4. L'appareil peut être utilisé • avec les capteurs de sécurité PSEN 2.1p-10 et PSEN 2.1p-11 dans les circuits de sécurité d‘après EN 60947-5-3, PDF-M • comme relais de contrôle pour interrupteurs de position avec un contact à ouverture et un contact à fermeture Vous trouverez également des données importantes pour la configuration projet et l’utilisation dans le Catalogue technique PNOZelog.

Zu Ihrer Sicherheit

For your safety

Pour votre sécurité

Das Sicherheitsschaltgerät PNOZ e3.1p erfüllt alle notwendigen Bedingungen für einen sicheren Betrieb. Beachten Sie jedoch nachfolgend aufgeführte Sicherheitsbestimmungen: • Installieren und nehmen Sie das Gerät nur dann in Betrieb, wenn Sie diese Betriebsanleitung gelesen und verstanden haben und Sie mit den geltenden Vorschriften über Arbeitssicherheit und Unfallverhütung vertraut sind. • Verwenden Sie das Gerät nur gemäß seiner Bestimmung. Beachten Sie dazu auch die Werte im Abschnitt “Technische Daten”. • Halten Sie beim Transport, bei der Lagerung und im Betrieb die Bedingungen ein, wie sie unter "Technische Daten" angegeben sind. • Sorgen Sie bei allen kapazitiven und induktiven Verbrauchern für eine ausreichende Schutzbeschaltung. • Öffnen Sie nicht das Gehäuse und nehmen Sie auch keine eigenmächtigen Umbauten vor. • Schalten Sie bei Wartungsarbeiten (z. B. beim Austausch von Schützen) unbedingt die Versorgungsspannung ab oder öffnen Sie den Eingangskreis. Beachten Sie unbedingt die Warnhinweise in den anderen Abschnitten dieser Anleitung. Diese Hinweise sind optisch durch Symbole hervorgehoben.

The safety relay PNOZ e3.1p meets all the necessary conditions for safe operation. However, please note the following safety regulations: • Only install and commission the unit if you have read and understood these instructions and are familiar with both these instructions and the current regulations for health and safety at work and accident prevention. • Only use the unit in accordance with its intended purpose. Please also take note of the values in the “Technical details” section. • Transport, storage and operating conditions should all conform to the standards as stated under “Technical details”. • Adequate protection must be provided for all capacitive and inductive consumers. • Do not open the housing or undertake any unauthorised modifications. • Please make sure you shut down the supply voltage, or open the input circuit (e.g. operate the E-STOP button) when performing maintenance work (e.g. when replacing contactors). In case of a wiring error, the device might switch on unexpectedly. You must take note of the warnings given in other sections of these operating instructions. These are highlighted visually through the use of symbols.

Le bloc logique de sécurité PNOZ e3.1p satisfait à toutes les conditions nécessaires pour un fonctionnement sécuritaire. Toutefois, vous êtes tenu de respecter les prescriptions de sécurité suivantes : • Vous n’installerez l’appareil et ne le mettrez en service qu’après avoir lu et compris le présent manuel d’utilisation et que si vous êtes familier avec les prescriptions en vigueur sur la sécurité du travail et la prévention d’accidents. • N'utilisez l'appareil que conformément à sa définiton. A ce sujet, respectez les valeurs indiquées dans les "Caractéristiques techniques". • Pour le transport, le stockage et l'utilisation, respectez les exigences des normes specifiées (voir „Caractéristiques techniques“). • Veillez à ce que les consommateurs capacitifs et inductifs aient une protection suffisante. • N’ouvrez pas le boîtier et n'effectuez pas de modifications non autorisées. • En cas de travaux de maintenance (par ex. remplacement des contacteurs) coupez impérativement la tension d’alimentation ou ouvrez le circuit d’entrée (action sur le BP d’arrêt d’urgence), sinon un réarmement inopiné du relais est possible en cas d’erreur de câblage. Respectez impérativement les avertissements dans les autres paragraphes du présent manuel d’utilisation. Ces avertissements sont signalés par des symboles visuels.

Wichtig: Beachten Sie die Sicherheitsbestimmungen, sonst erlischt jegliche Gewährleistung.

Notice: Failure to keep to these safety regulations will render all warranty invalid.

-1-

Important : Respectez les consignes de sécurité, sinon la garantie devient caduque.

Gerätebeschreibung

Description

Description de l’appareil

Sicherheitseigenschaften Das Schaltgerät erfüllt folgende Sicherheitsanforderungen: • Die Schaltung ist redundant mit Selbstüberwachung aufgebaut. • Die Sicherheitseinrichtung bleibt auch bei Ausfall eines Bauteils wirksam. • Die Sicherheitsausgänge werden durch einen Abschalttest periodisch geprüft. • Das Gerät besitzt eine elektronische Sicherung.

Safety features The safety relay fulfils the following safety requirements: • The circuit is redundant with built-in selfmonitoring. • The safety function remains effective in the case of a component failure. • The safety outputs are tested periodically using a disconnection test. • The unit has an electronic fuse.

Propriétés de sécurité Le bloc logique de sécurité satisfait aux exigences de sécurité suivantes : • Conception redondante avec autosurveillance. • Fonction de sécurité garantie même en cas de défaillance d'un composant interne • Les sortie de sécurité sont testées périodiquement à l'aide d'un test de coupure. • L'appareil est équipé d'un fusible électronique.

Gerätemerkmale • Ausgänge in Halbleitertechnik: 2 Sicherheitsausgänge, 1 Hilfsausgang und 2 Taktausgänge • Anschlussmöglichkeit für Sicherheitsensoren PSEN 2.1p-10 und PSEN 2.1p-11 oder Positionsschalter mit Öffner-/Schließer-Kombination • Hilfsausgang umschaltbar als Diagnoseausgang • UND- und ODER-Eingang zur logischen Verknüpfung mehrerer Geräte • Querschlussüberwachung durch Taktausgänge • Statusanzeige • Rückführkreis zur Überwachung externer Schütze

Unit features • Outputs use semiconductor technology: 2 safety outputs, 1 auxiliary output and 2 test pulse outputs • Connection for safety switches PSEN 2.1p-10 and PSEN 2.1p-11 or position switches with combination of N/C and N/O • Auxiliary output can be used as a diagnostic output • AND/OR input for logic links between several units • Test pulse outputs monitor shorts across the input contacts • Status display • Feedback loop for monitoring external contactors

Caractéristiques de l’appareil • Sorties statiques : 2 sorties de sécurité, 1 sortie d'information et 2 sorties impulsionnelles • Raccordement possible des capteurs de sécurité PSEN 2.1p-10 et PSEN 2.1p-11 ou d’un interrupteur de position avec un contact à ouverture et un contact à fermeture • Temporisation à la retombée réglable • Sortie d'information commutable en sortie de diagnostic • Entrées ET et OU pour le couplage logique de plusieurs appareils • Surveillance des courts-circuits par sorties impulsionnelles • Affichage de l’état • Boucle de retour pour le contrôle des contacteurs externes

Funktionsbeschreibung

Function

Descriptif du fonctionnement

Arbeitsweise Zwei Mikro-Controller werten die Eingangskreise aus und schalten abhängig davon die Ausgänge. Die Mikro-Controller überwachen sich gegenseitig. Zustand der Ausgänge • Eingangskreis: Öffner geöffnet und Schließer geschlossen (z. B. Schutztür geschlossen). Die Sicherheitsausgänge 14 und 24 und der Hilfsausgang Y32 leiten. • Eingangskreis: Öffner wird geschlossen und Schließer geöffnet (z. B. Schutztür geöffnet). Die Sicherheitsausgänge 14 und 24 und der Hilfsausgang Y32 sind gesperrt.

Operation Two microcontrollers evaluate the input circuits and switch the outputs accordingly. The microcontrollers monitor each other. Output status • Input circuit: N/C open and N/O closed (e.g. safety gate closed). Safety outputs 14 and 24 and auxiliary output Y32 are energised. • Input circuit: N/C is closed and N/O is opened (e.g. safety gate open). Safety outputs 14 and 24 and auxiliary output Y32 are de-energised.

Fonctionnement Deux micro-processeurs analysent les circuits d'entrée et pilotent en conséquence les sorties. Les micro-processseurs se contrôlent mutuellement. Etat des sorties • Circuit d’entrée fermé (par exemple le poussoir d’AU n’a pas été activé) Mise sous tension des sorties de sécurité 14 et 24 et de la sortie d'information Y32. • Circuit d’entrée ouvert (par exemple le poussoir d’AU a été activé). Blocage des sorties de sécurité 14 et 24 et de la sortie d'information Y32.

Functions • If there is a high signal (+24 VDC) at input Y5 for at least 250 ms, output Y32 switches to diagnostic mode. It is controlled via a driver that is available as an accessory or that you can create yourself. If input Y5 is open or low, Y32 will operate as an auxiliary output. • For logic links between several units, the PNOZ e3.1p has one AND and one OR input. The inputs have a time delay, which is added in the case of an AND connection.

Fonctions • Si un signal Haut (+24 V CC) est appliqué sur l’entrée Y5 pendant au moins 250 ms, la sortie Y32 commute en sortie diagnostic. Son exploitation est réalisée via un protocole disponible en tant qu'accessoire ou développé par l'utilisateur. Si l’entrée Y5 est ouverte ou Bas, Y32 fonctionne comme une sortie d'information. • Pour le couplage logique de plusieurs appareils, le PNOZ e3.1p possède une entrée ET et une entrée OU. Les entrées ont une temporisation de couplage qui est cumulative dans le cas d’une liaison ET.

Funktionen • Wird an den Eingang Y5 für mindestens 250 ms ein High-Signal (+24 V DC) gelegt, wechselt der Ausgang Y32 in die Diagnosefunktion. Die Ansteuerung erfolgt über einen Treiber, der als Zubehör zur Verfügung steht oder selbst erstellt werden kann. Ist der Eingang Y5 offen oder Low, funktioniert Y32 wie ein Hilfsausgang. • Zur logischen Verknüpfung mehrerer Geräte besitzt das PNOZ e3.1p einen UND- und einen ODER-Eingang. Die Eingänge weisen Schaltverzögerungen auf, die sich im Falle einer UND-Verknüpfung addieren. Betriebsarten • Zweikanaliger Betrieb: Erdschlüsse im Eingangskreis und Querschlüsse zwischen den Eingangskreiskontakten werden erkannt. • Automatischer Start: Gerät ist aktiv, sobald der Eingangskreis geschlossen ist.

Operating modes • Dual-channel operation: Earth faults in the input circuit and shorts between the input circuit contacts will be detected. • Automatic reset: unit becomes active as soon as the input circuit is closed. • Monitored reset: unit is active when the reset button is pressed and then released. This prevents an automatic reset and linking of the reset button. • Shorts between contacts can be detected by pulsing the input circuits. This operating mode is detected automatically on start-up.

-2-

Modes de fonctionnement • Commande par 2 canaux : Les mises à la terre dans le circuit d’entrée et les courtscircuits entre les canaux d’entrée sont détectés. • Réarmement automatique : L’appareil est actif dès que le circuit d’entrée est fermé. • Réarmement auto-contrôlé : L’appareil n’est activé qu’après avoir appuyé sur le poussoir de réarmement et après avoir relâché le bouton. De ce fait un réarmement automatique ou un pontage du poussoir de réarmement est impossible.

• Überwachter Start: Gerät ist erst aktiv, wenn der Starttaster betätigt und wieder losgelassen wurde. Dadurch ist eine automatische Aktivierung und Überbrükkung des Starttasters ausgeschlossen. • Querschlusserkennung wird durch Taktung der Eingangskreise ermöglicht. Diese Betriebsart wird beim Start automatisch erkannt. • Anlauftest verhindert einen automatischen Wiederanlauf nach Spannungsausfall und -wiederkehr. Das Gerät prüft, ob nach Anlegen der Versorgungsspannung geschlossene Schutztüren geöffnet und wieder geschlossen werden. • Kontaktvervielfachung und -verstärkung durch Anschluss eines Kontaktblockes (z. B. PZE X4.1P) oder von externen Schützen.

A1

UB

• Start-up test prevents an automatic restart when power is restored following a voltage loss. The unit checks whether closed safety gates are opened and closed again when operating voltage is applied. • The number of safety contacts can be increased by connecting a contact block (e.g. PZE X4.1P) or external contactors.

S12 S24 S34 Y4 Y5

A2

Netzteil/ Power unit/ Alimentation

Eingangsschaltung/ Input circuit/ Circuit d'entrée

µController 1

S23

• La détection des court-circuits est rendue possible par test impulsionnel des circuits d’entrée. Ce mode de fonctionnement est identifié automatiquement lors du réarmement. • Le test des conditions initiales prévient le redémarrage automatique après coupure/rétablissement de la tension d'alimentation. L’appareil vérifie si les protecteurs mobiles qui étaient fermées après application de la tension d’alimentation ont été ouverts puis refermés. • Augmentation du nombre de contacts ou de leur pouvoir de coupure par le raccordement d’un bloc de contacts d'extension (par exemple PZE X4.1P) ou de contacteurs externes.

Y6 S35

S11

Taktausgänge/ test pulse outputs/ Sorties impulsionnelles

S36

>1

&

µController 2

&

Y32

14

Rückführkreis/ Feedback control loop/ Boucle de retour

24

Innenschaltbild

Sicherheitsschaltgerät montieren Achtung! Durch elektrostatische Entladung können Bauteile des Sicherheitssystems beschädigt werden. Sorgen Sie für Entladung, bevor Sie das Sicherheitssystem berühren, z. B. durch Berühren einer geerdeten, leitfähigen Fläche oder durch Tragen eines geerdeten Armbands. • Montieren Sie das Sicherheitsschaltgerät in einen Schaltschrank mit einer Schutzart von mindestens IP54. • Befestigen Sie das Gerät mit Hilfe des Rastelements auf der Rückseite auf einer Normschiene. • Sichern Sie das Gerät auf einer senkrechten Tragschiene (35 mm) durch ein Halteelement (z. B. Endhalter oder Endwinkel)

Internal wiring diagram

Schéma interne

Installing the relay

Installer le bloc logique de sécurité

Caution! Electrostatic discharge can damage components on the safety system. Ensure against discharge before touching the safety system, e.g. by touching an earthed, conductive surface or by wearing an earthed armband. • Install the safety relay in a control cabinet with a minimum protection type of IP54. • Use the notch on the rear of the unit to attach it to a DIN-rail. • Attach the unit securely to a vertical DIN rail (35 mm) using a fixture such as a retaining bracket or end angle. Caution! All units linked via the AND/ OR inputs must be installed in the same control cabinet.

Attention ! Une décharge électrostatique peut endommager les éléments du système de sécurité. Veillez à vous décharger avant de toucher le système de sécurité, par ex. en touchant une surface conductrice mise à la terre ou en portant un bracelet de mise à la terre. • Installez le bloc logique de sécurité dans une armoire d’indice de protection au moins IP54. • Montez l'appareil sur un rail DIN à l'aide du système de fixation situé au dos du relais. • Fixer l’appareil sur un rail DIN vertical (35 mm) avec un élément de maintien comme par ex. un support ou une équerre terminale. Attention! Tous les appareils couplés entre eux par les entrées ET et OU doivent être installés dans la même armoire.

Achtung! Alle über die UND-/ODEREingänge verknüpften Geräte müssen im gleichen Schaltschrank montiert sein.

-3-

Sicherheitsschaltgerät in Betrieb nehmen Inbetriebnahme vorbereiten Beachten Sie bei der Vorbereitung der Inbetriebnahme: • Das Gerät und die Eingangskreise müssen immer aus einem Netzteil versorgt werden. • Verwenden Sie Leitungsmaterial aus Kupferdraht mit einer Temperaturbeständigkeit von 60/75°C. • Berechnung der max. Leitungslänge Imax am Eingangs-, Start- und Rückführkreis: Imax =

Rlmax

Rl / km Rlmax = max. Gesamtleitungswiderstand (s. technische Daten) Rl /km = Leitungswiderstand/km • Ausgang 14, 24: bei Leerlauf eine Kapazität bis max. 2 nF ansteuerbar • Setzen Sie die Sicherheitsausgänge 14 und 24 ausschließlich für sichere Anwendungen ein. Die Sicherheitsausgänge dürfen nicht mit SPS-Eingängen verbunden werden. Um die Ausschaltimpulse an den Halbleiterausgängen 14 und 24 zu unterdrücken, setzen Sie die Reihenklemme mit Filter Bestellnummer 774195 oder 774196 ein. • Der Ausgang Y32 ist ein Hilfsausgang z. B. für die Kommunikation mit einer SPS oder einer Anzeige. Verwenden Sie bei der Ansteuerung von Schützen oder Relais durch den Hilfsausgang Y32 Freilaufdioden.

Betriebsbereitschaft herstellen • Legen Sie die Versorgungspannung an: Klemme A1(+) : + 24 V DC Klemme A2(-) : 0 V • Legen Sie die Betriebsart mit/ohne Querschlusserkennung durch Verdrahten des Eingangskreises fest. Eingangskreis Input circuit Circuit d’entrée ohne Querschlusserkennung without detection of shorts across contacts sans détection des court-circuits

Commissioning the safety relay

Mettre en service le bloc logique

Preparing for commissioning Please note the following when preparing for commissioning: • Voltage for the unit and the input circuits must always be provided from a single power supply. • Use copper wire that will withstand temperatures of 60/75°C. • Calculating the max. cable length Imax at the input circuit, reset circuit and feedback loop:

Préparer la mise en service : Pour préparer la mise en service, respectez les consignes suivantes : • L’appareil et les circuits d’entrée doivent toujours être reliés à la même source d'alimentation. • Utilisez des fils de câblage en cuivre supportant des températures 60/75°C. • Calcul de la longueur de conducteur Imax sur le circuit d’entrée, le circuit de réarmement et boucle de retour :

Imax =

Rlmax

Rl / km Rlmax = max. overall cable resistance (see Technical details) Rl /km = cable resistance/km • Output 14, 24: when idling, a capacity of a max. 2 nF can be controlled • Safety outputs 14 and 24 should be used for safe applications. The safety outputs must not be connected to PLC inputs. In order to suppress the pulses on switchoff on the semiconductor outputs 14 and 24, the terminal block with filter, order number 774195 or 774196 should be used. • Output Y32 should be used exclusively as an auxiliary output, e.g. for communication with a PLC or display. Use recovery diodes if contactors or relays are being controlled by auxiliary output Y32.

Preparing the unit for operation • Connect the supply voltage. Terminal A1(+) : +24 VDC Terminal A2(-) : 0 V • Establish the operating mode with/without detection of shorts across input contacts through the wiring of the input circuit.

A1 Y4

S12

S11

S11 Y4

S12

S23

S23 S24

-4-

Rlmax

Rl / km Rlmax = Résistivité de câblage totale max. (voir les caractéristiques techniques) Rl /km = résistance du câble/km • Sortie 14, 24 : en cas de coupure à vide, capacité max. de 2 nF pilotable. • Utilisez les sorties de sécurité 14 et 24 dans les circuits de sécurité. Les sorties de sécurité ne doivent pas être raccordées à des entrées d’API. Pour supprimer l'impulsion de coupure aux sorties statiques 14 et 24, utilisez les bornes avec filtre, référence 774195 ou 774196. • Utilisez la sortie Y32 exclusivement comme sortie d'information pour la communication par ex. avec un API ou un afficheur. En cas de pilotage de relais ou contacteur par la sortie d'information Y32, équipez ces derniers de diodes de roue libre.

Mettre en œuvre le système • Appliquez la tension d’alimentation. borne A1(+) : + 24 V CC borne A2(-) : 0 V • Choisissez le mode avec/sans détection des court-circuits par câblage du circuit d’entrée.

Zweikanalig Dual-channel Commande par 2 canaux

S24

mit Querschlusserkennung with detection of shorts across contacts avec détection des court-circuits

Imax =

braun/brown/marron 1 weiß/white/blanc

2

blau/blue/bleu

3

schwarz/black/noir

4

braun/brown/marron 1 weiß/white/blanc

2

blau/blue/bleu

3

schwarz/black/noir

4

• Stellen Sie die Starteigenschaften durch Verdrahten des Startkreises ein. Eingangskreis Input circuit Circuit d’entrée Schutztür ohne Anlauftest Safety gate without start-up test Protecteur mobile sans test des conditions initiales Schutztür mit Anlauftest Safety gate with start-up test Protecteur mobile avec test des conditions initiales

• Schließen Sie den Rückführkreis, indem Sie Y6-A1 brücken oder die Kontakte externer Schütze zwischen Y6 und A1 anschließen. Achtung! Schließen Sie nicht die Kontakte der externen Schütze in Reihe zum Startkreis an. Beide Rückführkreise werden überwacht. Spätestens 150 ms nach dem Ausschalten des jeweiligen Ausgangs muss der Rückführkreis wieder geschlossen sein. Freilaufdioden an den Schützen können diese Zeit unter Umständen überschreiten. Ersetzen Sie in diesem Fall die Freilaufdioden durch ein Diodennetzwerk oder entfernen Sie sie. Sicherheitsschaltgerät einzeln verwenden Bitte beachten Sie: Wenn Sie das PNOZ e3.1p allein verwenden, verdrahten Sie wie bei der ODERVerknüpfung (siehe "Sicherheitsschaltgeräte verknüpfen"). Sicherheitsschaltgeräte verknüpfen Beachten Sie beim Verknüpfen mehrerer Geräte: • Das Verknüpfen von PNOZ e1p ist erst ab Version 3.0 zulässig. • Sicherheitsausgänge, an denen Lasten angeschlossen sind, dürfen zusätzlich mit den Sicherheitseingängen von max. 4 PNOZelog-Geräten verbunden werden. • Sie dürfen ausschließlich Sicherheitsausgänge von PNOZelog-Geräten von Pilz UND/ODER-verknüpfen. Das Gerät mit der niedrigsten Kategorie bestimmt die Kategorie nach EN 954-1 der Gesamtschaltung. • Alle verknüpften Geräte müssen an die gleiche Versorgungsspannung angeschlossen werden.

• Set the reset features through the wiring of the reset circuit.

• Déterminez le type de réarmement par câblage du circuit de réarmement.

Automatischer Start Automatic reset Réarmement automatique

Überwachter Start Monitored reset Réarmement auto-contrôlé

S11

S34

S3 A1

S34

S23

S34

• Close the feedback loop by linking Y6-A1 or connecting the external contactors between Y6 and A1. Caution! Do not connect the external contactors in series to the reset circuit. Both feedback loops are monitored. The feedback loop must be closed a maximum of 150 ms after the respective output has switched off. In some circumstances, recovery diodes on the contactors may exceed this time. If this is the case, replace the recovery diodes with a diode network or remove them altogether. Using the safety relay as a single unit Please note: If you are using the PNOZ e3.1p on its own, make the OR connection (see "Linking the units"). Linking the units When linking several units, please note: • The PNOZ e1p can only be linked from version 3.0. • Safety outputs which have loads connected may also be linked to the safety inputs of a max. of 4 PNOZelog units. • Only safety outputs on Pilz PNOZelog units may be AND/OR connected. The unit with the lowest category determines the category of the whole circuit in accordance with EN 954-1. • All linked units must be connected to the same supply voltage. AND/OR connection Warning! The output signal from a PNOZelog device at the OR input will bridge the unit’s safety function. The safety outputs will then energise, irrespective of the status of the input circuits.

UND-/ODER-Verknüpfung Warnung! Ein High-Signal am ODER-Eingang eines PNOZelogGeräts überbrückt dessen Sicherheitsfunktion. Die Sicherheitsausgänge leiten dann unabhängig vom Zustand der Eingangskreise.

• Raccordez la boucle de retour en courtcircuitant Y6-A1 ou en raccordant les contacts des contacteurs externes entre Y6 et A1. Attention ! Ne pas raccorder les contacts des contacteurs externes en série avec le circuit de réarmement. Les deux boucles de retour sont contrôlées. Au plus tard 150 ms après le déclenchement de la sortie correspondante, la bouche de retour doit être refermée. Dans certains cas, les diodes de roue libre des contacteurs peuvent faire dépasser ce temps. Remplacez alors les diodes de roue libre par des diodes de réseau ou enlevez les. Utilisation séparée du bloc loquique de sécurité Veuillez noter s.v.p. : Si vous souhaitez utiliser le PNOZ e3.1p séparément, câblez-le comme le couplage OU (voir "Coupler les blocs logiques de sécurité"). Coupler les blocs logiques de sécurité Veuillez noter les points suivants en cas de couplage de plusieurs relais : • Le couplage de PNOZ e1p n’est permis qu’à partir de version 3.0. • Les sorties utilisées pour piloter des charges, peuvent être raccordées en plus au max. à 4 entrées de sécurité de relais de la gamme PNOZelog. • Seules les sorties de sécurité des relais PNOZelog peuvent être utilisées pour le couplage ET/OU. Le relais de plus petite catégorie détermine la catégorie de l'ensemble du circuit. • Tous les appareils raccordés entre eux doivent être reliés à la même source d'alimentation. Couplage ET/OU Attention ! Le signal de sortie d'un appareil PNOZelog sur l’entrée OU ponte la fonction de sécurité de l’appareil. Les sorties de sécurité sont alors sous tension, indépendamment de l’état des circuits d’entrée.

-5-

Eingangskreis Input circuit Circuit d’entrée ohne Querschlusserkennung without detection of shorts across contacts sans détection des court-circuits

Y4

14/24 Unit 1

14/24

AND OR

14/24 Unit 2

➀ Die Beschaltung von Y4 muss wie hier dargestellt vorgenommen werden (abweichend von der Darstellung beim Eingangskreis).

➀

Y4

S36

14/24

OR

AND

Y4 S11

S36

S35

Y4

AND

➀

A1

14/24

PNOZ e3.1p

14/24 Unit 1

ODER OR OU

A1

Unit 2

mit Querschlusserkennung with detection of shorts across contacts avec détection des court-circuits

UND UND ET

UND und ODER UND and OR ET et OU

PNOZ e3.1p

Unit 1

➀

S36

14/24

AND

Y4 S23

S36 14/24

Unit 1

➀ Y4 must be wired as shown here (deviates from the diagram shown for the input circuit).

S35 PNOZ e3.1p

Unit 1

Y4 ➀

S35 PNOZ e3.1p

OR

PNOZ e3.1p

Unit 1

OR

S35 PNOZ e3.1p

➀ Le câblage de Y4 doit être exécuté comme l’indique le schéma (par dérogation au schéma du circuit d’entrée).

Betrieb

Operation

Fonctionnement

Beim Start erkennt das Gerät die eingestellte Betriebsart. In der dafür benötigten Zeit blinkt die LED "POWER". Das Gerät ist betriebsbereit, wenn die LED "POWER" dauerhaft leuchtet.

The unit detects the set operating mode on start-up. During this time the “POWER” LED will flash. The unit is ready for operation when the “POWER” LED is lit continuously.

Au réarmement, l’appareil identifie le mode de fonctionnement prédéfini. Pendant la durée nécessaire au réarmement la LED „POWER“ clignote. L’appareil est prêt à fonctionner lorsque la LED „POWER“ reste allumée.

Statusanzeigen • "CH.1" bzw. "CH.2" leuchtet: Sicherheitsausgang 14 bzw. 24 leitet. • "CH.1" bzw. "CH.2" erlischt: Sicherheitsausgang 14 bzw. 24 sperrt.

Status indicators • „CH.1“ and/or „CH.2“ lights: Safety output 14 and/or 24 is enabled. • „CH.1“ and/or „CH.2“ goes out: Safety output 14 and/or 24 disabled.

Fehler - Störungen

Faults

Fehleranzeige • LED "CH.1" oder LED "CH.2" blinkt: Interner Fehler, Verdrahtungsfehler oder Querschluss • LED "CH.1" und LED "CH.2" blinken abwechselnd: - Sensor/Positionsschalter ist nach dem Öffnen der Schutztür teilbetätigt. Abhilfe: Öffner des Sensors/Positionsschalters schließen und Schließer öffnen - Rückführkreis beim Start offen Abhilfe: Rückführkreis schließen, Schutztür öffnen und Low-Signal an den ODER-Eingang anlegen • LED "Power" blinkt: - Startkreis offen, Betriebsart nicht erkannt Abhilfe: Startkreis schließen

Fault indicator • LED „CH.1“ or LED „CH.2“ flashes: Internal error, wiring error or short across contacts • „CH.1“ and CH.2" flashing alternately: - The sensor/position switch is partially operated after the safety gate has opened. Remedy: Close the N/C on the sensor/ position switch and open the N/O. - Feedback loop open at start Remedy: Close fedback loop, open the safety gate and enter low signal at OR input • LED “Power” flashes: - Reset circuit open, operating mode not detected Remedy: Close reset circuit

Gerät wieder starten Wenn Sie den Fehler behoben haben, starten Sie das Gerät neu, indem Sie die Spannungsversorgung kurz ausschalten und wieder einschalten.

To restart the unit Once you have rectified the fault, restart the unit by briefly switching off the power supply and switching it back on.

Zur eingehenden Fehlerbehandlung benutzen Sie bitte den Technischen Katalog PNOZelog.

Please consult the PNOZelog technical catalogue for detailed troubleshooting.

Affichage d'état • „CH.1“ et/ou“CH.2" sont allumées : sorties de sécurité 14 et/ou 24 sont passantes. • „CH.1“ et/ou „CH.2“ sont éteintes : sorties de sécurité 14 et/ou 24 sont bloquées.

Erreurs - Defaillances Affichage des erreurs • LED „CH.1“ ou LED „CH.2“ clignote : défaut interne, erreur de câblage ou courtcircuit • „CH.1“ et CH.2" clignote par alternance : - Commutation partielle du capteur/ interrupteur de position après ouverture du protecteur Aide : fermer le contact à ouverture et ouvrir le contact à fermeture du capteur/ interrupteur de position - boucle de retour ouverte lors du réarmement Aide : fermer la boucle de retour , ouvrir le protecteur et appliquer un signal Low sur l’entrée OU • LED „Power“ clignote : Circuit de réarmement ouvert, mode de fonctionnement non reconnu Aide : fermer le circuit de réarmement Redémarrer l’appareil Une fois l’erreur supprimée, redémarrez l’appareil en coupant brièvement l’alimentation en tension puis en la réactivant. Pour des informations plus détaillées concernant le traitement des erreurs, veuillez vous référer au Catalogue technique PNOZelog.

-6-

D

GB

Anschlussbeispiel:

F

Connection example: Logic AND connection of an emergency stop function and two safety switch functions with detection of shorts across contacts, without start-up test, safety output on Unit 2: tv = 15 s

UND-Verknüpfung von einer NOTAUS-Funktion und zwei Sicherheitssensor-Funktionen mit Querschlusserkennung, ohne Anlauftest, Sicherheitsausgang von Unit 2: tv = 15 s

Exemple de raccordement : Couplage ET entre une fonction d’arrrêt d’urgence et 2 protecteurs mobiles équipés de capteurs de sécurité, détection de court-circuit, sans test initial du protecteur, sortie de sécurité Unit 2: tv = 15 s

L+ PSEN 2.1p-10

PSEN 2.1p-10

K2

K3

K1

K4

S1

2

1

3 A1 Y4 S11 S34

D

K8

K5

K7

3

4

1

K10 K9

4

2

S12 S24 Y6 Y7

S12 S24 Y6

A1 Y4 S11 S34

A1 Y4 S11 S34

Unit 1

L-

K6

Unit 2

Unit 1

Unit 3

PNOZ e3vp 300

PNOZ e3.1p

A2 S12 S22 Y32

A2 S35 S36 Y32

A2 S35 S36 Y32

14

14

14

K1 K2 K3 K4

K5 K6

24 S23 Y5

L+

S2

S1

&

S36

14

&

Unit 3

24 S23 Y5

GB

Connection example: Safety gate application (Unit 3) with enabling switch for set-up mode (Unit 2) and master E-STOP (Unit 1)

F

Exemple de raccordement : Application protecteur mobile (Unit 3) avec poignée Homme-mort pour réglage (Unit 2) et Arrêt d’urgence général (Unit 1)

K6

PSEN 2.1p-10

K2

K5 K4

K1

3

1

2

4

K3

S12 S22 Y6

S12 S22 Y6

S12 S24 Y6

A1 Y4 S11 S34

A1 Y4 S11 S34

A1 Y4 S11 S34

Unit 1

Unit 2

Unit 1

Unit 3

S36

24

Unit 2

&

S35

14

Unit 3

>1

& S36

L-

PNOZ e1.1p

PNOZ e1.1p

PNOZ e3.1p

A2 S35 S36 Y32

A2 S35 S36 Y32

A2 S35 S36 Y32

14

14

14

24 S21 Y5

K1 K2

24

K9 K10

K7 K8

Anschlussbeispiel: Schutztürapplikation (Unit 3) mit Zustimmtaster für Einrichtbetrieb (Unit 2) und übergeordnetem NOTAUS (Unit 1)

S36

Unit 2

PNOZ e1p

24 S21 Y5

24

24 S21 Y5

K3

K4

24 S23 Y5

K5 K6

-7-

24

Steckbare Klemmen abziehen

Remove plug-in terminals

Schraubendreher in Gehäuseaussparung hinter der Klemme ansetzen und Klemme heraushebeln. Klemmen nicht an den Kabeln abziehen!

Insert screwdriver into the cut-out of the housing behind the terminal and lever the terminal. Do not remove the terminals by pulling the cables!

Abziehen der Klemmen am Beispiel einer Schraubklemme

How to remove the terminals using a screw terminal as an example

Démonter les borniers débrochables Placer un tournevis derrière les bornes et sortir le bornier. Ne pas retirer les borniers en tirant sur les câbles !

Démontage d’un bornier à vis

Technische Daten

Technical details

Caractéristiques techniques

Versorgungsspannung UB Spannungstoleranz UB Leistungsaufnahme bei UB ohne Last Restwelligkeit UB Ausgänge, Halbleiter: Sicherheitsausgänge (S) nach EN 954-1, Kategorie 4 Hilfsausgang (S) Schaltvermögen, Halbleiter 2 Ausgänge belastet

Supply voltage U B Voltage tolerance UB Power consumption at UB without load Residual ripple UB Semiconductor outputs Safety outputs (N/O) acc. to EN954-1, Kategorie 4 Auxiliary output(N/O) Switching capability 2 outputs under load

Tension d’alimentation UB Plage de la tension d'alimentation UB Consommation pour UB sans charge Ondulation résiduelle UB Sorties statiques Sorties de sécurité (F) selon EN954-1, Kategorie 4 Sortie d'information (F) Caractéristiques de commutation 2 sorties chargées

1 Ausgang belastet Gesamtleistung ext. Last, Halbleiter Spannung und Strom an Eingangskreis, Startkreis, Rückführkreis Hilfsausgang, Taktausgängen UND/ODER-Eingängen Überbrückung bei Spannungseinbrüchen Anzugsverzögerung Überwachter Start Automatischer Start Rückfallverzögerung Gleichzeitigkeit S11-S12, S23-S24 Einschaltverzögerung (bei erstem Start nach Anlegen von UB) Einschaltverzögerung an S35/S36 Ausschaltverzögerung an S35/S36

1 output under load

1 sortie chargée

Luft- und Kriechstrecken Klimabeanspruchung EMV

Total power, ext. load, semiconductor outputs Voltage and current at Input circuit, rreset circuit, feedback loop Auxiliary output, test pulse outputs AND/OR inputs Max. supply interruption before de-energisation Delay-on energisation Monitored reset Automatic reset Delay-on energisation Simultaneity S11-S12, S21-S22 Switch-on delay (at the first reset after applying UB) Delay-on energisation via S35/S36 Delay-on de-energisation via S35/ S36 Airgap creepage Climatic suitability EMC

Schwingungen nach Frequenz Amplitude Umgebungstemperatur Lagertemperatur Schutzart Einbauraum (z. B. Schaltschrank) Gehäuse Klemmenbereich

Vibration to Frequency Amplitude Ambient temperature Storage temperature Protection type Mounting (e.g. control cabinet) Housing Terminals

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24 V DC 80...125% 2W DC: 20%

2 1 UB ≤ 26,5 V: 2,0 A/50 W UB > 26,5 V: 1,5 A/45 W UB ≤ 26,5 V: 2,7 A/70 W UB > 26,5 V: 2,2 A/65 W

Puissance total, charge ext., sorties statiques 130 W Tension et courant sur Circuit d’entrée, circuit de réarmement, boucle de retour 24 V DC/ 5 mA Sortie d'info, sorties impulsionnelles 24 V DC/ 0,5 A Entrées ET/OU 24 V DC/ 5 mA Tenue aux micro-coupures max. 20 ms Temps de réarmement Réarmement auto-contrôlé max. 260 ms, typ. 180 ms Réarmement automatique max. 180 ms, typ. 100 ms Temporisation de retombée 35 ms Désynchronisme S11-S12, S21-S22 ∞ Temps de réarmement (au premier réarmement après application de UB) 3 s Temps de réarmement sur S35/S36 max. 200 ms, typ. 120 ms Temps de retombée sur S35/S36 40 ms Cheminement et claquage EN 60947-1 Sollicitations climatiques EN 60068-2-78 CEM EN 60947-5-1, EN 610006-2, EN 61000-6-4 Oscillations selon EN 60068-2-6 fréquence 10...55 Hz amplitude 0,35 mm Température d'utilisation -10...+55 °C Température de stockage -25...+70 °C Indice de protection Lieu d’implantation (ex. armoire) IP54 Boîtier IP40 Borniers IP20

Max. Gesamtleitungswiderstand Rlmax (Eingangs-, Start- und Rückführkreis) Max. Querschnitt des Außenleiters (Schraubklemmen) 1 Leiter flexibel 2 Leiter gleichen Querschnitts flexibel mit Aderendhülse ohne Kunststoffhülse flexibel ohne Aderendhülse oder mit TWIN-Aderendhülse Max. Querschnitt des Außenleiters (Käfizugfederklemmen) flexibel ohne Aderendhülse Gehäuse mit Käfigzugfederklemmen Abisolierlänge Klemmstellen pro Anschluss Anzugsdrehmoment für Schraubklemmen Gehäusematerial Front Gehäuse Abmessungen (Schraubklemmen) HxBxT Abmessungen (Käfigzugfederklemmen) H x B x T Gewicht

Max. overall cable resistance Rlmax (input circuit, reset circuit and feedback loop) Max. cable cross section (screw terminals) 1 core, flexible 2 core, same cross section flexible with crimp connectors, without insulating sleeve flexible without crimp connectors or with TWIN crimp connectors Max. cable cross section (cage clamp terminals) flexible without crimp connectors Housing with cage clamp terminals Stripping length Terminal blocks per connection Torque setting for connection terminals (screws) Housing material front panel housing Dimensions (screw terminals) HxWxD Dimensions (cage clamp terminals) HxWxD Weight

Es gelten die 2005-08 aktuellen Ausgaben der Normen.

Résistivité de câblage totale max. Rlmax (circuit d’entrée, de réarmement et boucle de retour) Capacité de raccordement (borniers à vis) 1 conducteur souple 2 câbles de même diamètre souple avec embout sans chapeau plastique souple sans embout ou avec embout TWIN Capacité de raccordement (borniers à ressort) souple sans embout Boîtier avec borniers à ressort Longueur de dénudage bornes par raccordement Max. Capacité de raccordement (borniers à vis) Matériau du boîtier face avant boîtier Dimensions (borniers à vis) HxLxP Dimensions (borniers à ressort) H xLxP Poids

The version of the standards current at 2005-08 apply.

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2 kOhm

0,25 ... 2,5 mm2/24-12 AWG 0,25 ... 1 mm2/24-16 AWG 0,25 ... 1,5 mm2/24-16 AWG 0,2 ... 1,5 mm2/24-16 AWG 8 mm 2 0,5 Nm ABS UL 94 V0 PPO UL 94 V0 94 x 22,5 x 121 mm 101 x 22,5 x 121 mm 135 g

Se référer à la version des normes en vigeur au 2005-08.

D

GB

Abmessungen in mm (")

Dimensions in mm (")

F

Gehäuse mit steckbaren Käfigzugfederklemmen/ Housing with plug-in cage clamp terminals/ Boîtier avec borniers débrochables à ressort

121 (4.76")

121 (4.76")

Gehäuse mit steckbaren Schraubklemmen/ Housing with plug-in screw terminals/ Boîtier avec borniers débrochables à vis

75 (2.95") 87 (3.42")

22,5 (0.88")

75 (2.95") 87 (3.42")

94 (3.70")

D

Anschlussbelegung

Dimensions en mm (")

22,5 (0.88")

101 (3.98")

GB

Connector pin assignment

1 2 3

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F

Affectation des raccords

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Notes

Notes

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Notes

Notes

A Pilz Ges.m.b.H., ✆ 01 7986263-0, Fax: 01 7986264, E-Mail: [email protected] AUS Pilz Australia, ✆ 03 95446300, Fax: 03 95446311, E-Mail: [email protected] B L Pilz Belgium, ✆ 09 3217570, Fax: 09 3217571, E-Mail: [email protected] BR Pilz do Brasil, ✆ 11 4337-1241, Fax: 11 4337-1242, E-Mail: [email protected] CH Pilz lndustrieelektronik GmbH, ✆ 062 88979-30, Fax: 062 88979-40, E-Mail: [email protected] DK Pilz Skandinavien K/S, ✆ 74436332, Fax: 74436342, E-Mail: [email protected] E Pilz lndustrieelektronik S.L., ✆ 938497433, Fax: 938497544, E-Mail: [email protected] F Pilz France Electronic, ✆ 03 88104000, Fax: 03 88108000, E-Mail: [email protected] FIN Pilz Skandinavien K/S, ✆ 09 27093700, Fax: 09 27093709, E-Mail: [email protected] GB Pilz Automation Technology, ✆ 01536 460766, Fax: 01536 460866, E-Mail: [email protected] I Pilz ltalia Srl, ✆ 031 789511, Fax: 031 789555, E-Mail: [email protected] IRL Pilz Ireland Industrial Automation, ✆ 021 4346535, Fax: 021 4804994, E-Mail: [email protected] J Pilz Japan Co., Ltd., ✆ 045 471-2281, Fax: 045 471-2283, E-Mail: [email protected] MEX Pilz de Mexico, S. de R.L. de C.V., ✆ 55 5572 1300, Fax: 55 5572 4194, E-Mail: [email protected] NL Pilz Nederland, ✆ 0347 320477, Fax: 0347 320485, E-Mail: [email protected] NZ Pilz New Zealand, ✆ 09- 6345-350, Fax: 09-6345352, E-Mail: [email protected] P Pilz Industrieelektronik S.L., ✆ 229407594, Fax: 229407595, E-Mail: [email protected] PRC Pilz China Representative Office, ✆ 021 62494658, Fax: 021 62491300, E-Mail: [email protected] ROK Pilz Korea, ✆ 031 8159541, Fax: 031 8159542, E-Mail: [email protected] SE Pilz Skandinavien K/S, ✆ 0300 13990, Fax: 0300 30740, E-Mail: [email protected] TR Pilz Elektronik Güvenlik Ürünleri ve Hizmetleri Tic. Ltd. Sti., ¸ ✆ 0224 2360180, Fax: 0224 2360184, E-Mail: [email protected] USA Pilz Automation Safety L.P., ✆ 734 354-0272, Fax: 734 354-3355, E-Mail: [email protected] www www.pilz.com D Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Deutschland, ✆ +49 711 3409-0, Fax: +49 711 3409-133, E-Mail: [email protected]

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21 240-01, 2005-09 Printed in Germany

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