Installation and Operation Instructions

Document 3164D

Installation and Operation Parts Only Instructions for

Pennant™ Pool Heater Model PNCP U.S. Reg. 2,765,423

FOR YOUR SAFETY: This product must be installed and serviced by a professional service technician, qualified in hot water boiler installation and maintenance. Improper installation and/or operation could create carbon monoxide gas in flue gases which could cause serious injury, property damage, or death. Improper installation and/or operation will void the warranty. WARNING If the information in this manual is not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life. Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. WHAT TO DO IF YOU SMELL GAS • Do not try to light any appliance. • Do not touch any electrical switch; do not use any phone in your building. • Immediately call your gas supplier from a nearby phone. Follow the gas supplier's instructions. • If you cannot reach your gas supplier, call the fire department. Installation and service must be performed by a qualified installer, service agency, or gas supplier.

H2311900D

AVERTISSEMENT Assurez-vous de bien suivres les instructions données dans cette notice pour réduire au minimum le risque d’incendie ou d’explosion ou pour éviter tout dommage matériel, toute blessure ou la mort. Ne pas entreposer ni utiliser d’essence ni d’autres vapeurs ou liquides inflammables dans le voisinage de cet appareil ou de tout autre appareil. QUE FAIRE SI VOUS SENTEZ UNE ODEUR DE GAZ: • Ne pas tenter d’allumer d’appareils. • Ne touchez à aucun interrupteur. Ne pas vous servir des téléphones dansle bâtiment où vous vous trouvez. • Appelez immédiatement votre fournisseur de gaz depuis un voisin. Suivez les instructions du fournisseur. • Si vous ne pouvez rejoindre le fournisseur de gaz, appelez le sservice des incendies. L’installation et l’entretien doivent être assurés par un installateur ou un service d’entretien qualifié ou par le fournisseur de gaz.

Panel, Jacket, Side Right

Panel, Jacket, Front

Panel, Jacket, Front, Left

Panel, Jacket, Front, Right

Panel, Jacket, Rear

Panel, Jacket, Rear, Filter Enclosure

Panel, Jacket, Top

3

3

4

5

5A

6

Plate, Cover, Filter

Collar, Vent

13

14

Bracket, Support, Pump Cover

16C

16D

Base Assembly

Chamber, Front

Chamber, Left Side, Front

Chamber, Right Side, Front

17

18

18A

18B

See Figures 11 and 12

Internal Components

Housing, Rain Shield, Pump

Cover, Housing, Pump

16B

Trim, Jacket, Front

Cover, Vent Plate

12

16A

Plate, Vent

11

Air Filter Assembly

Plate, Cover, Wiring

10

Air Filter

Plate, Gas Pipe Seal

9

16

Control Door, Access

8

15

Panel, Jacket, Top Right

7

Panel, Jacket, Top, Left

Panel, Jacket, Side Left

2

See Figure 10

Sheet Metal Components

Description

1

Item

(2)

(1)

5C2016

5C2015

5C2003

5C1020

5F3017

5F3016

5F3015

5C2016

5C2015

7C2003

7C1020

5F3017

5F3016

5F3015

7C3019

(1) 5C3019

R2014700

5C3700

10C3100

5C3002

10C3004

R2014700

5C3700

5C3106

5C3002

5C3004

5C3502

(2) 5C3502

5C3304

5C3011

7C3021

7C3220

7C3320

5C3526

5C3304

5C3011

5C3021

5C3220

5C3320

5C3526

5C3420

750

500

5C3420

Size

Size

Size

5C2016

5C2015

10C2003

10C1020

5F3017

5F3016

5F3015

10C3019

(1)

R2014700

10C3700

10C3100

5C3002

10C3004

5C3502

(2)

10C3304

5C3011

10C3021

10C3220

10C3320

5C3526

5C3420

1000

Size

5C2016

5C2015

12C2003

12C1020

5F3017

5F3016

5F3015

12C3019

(2)

R2014700

15C3700

15C3100

15C3002

20C3006

20C3004

5C3502

(2)

20C3304

5C3011

12C3021

12C3220

12C3320

5C3526

5C3420

1250

Size

5C2016

5C2015

15C2003

15C1020

5F3017

5F3016

5F3015

15C3019

(2)

R2014700

15C3700

15C3100

15C3002

20C3006

20C3004

5C3502

(2)

20C3304

5C3011

15C3025

15C3021

15C3026

15C3220

15C3320

15C3320

5C3526

5C3420

1500

Size

5C2016

5C2015

17C2003

17C1020

5F3017

5F3016

5F3015

17C3019

(2)

R2014700

15C3700

20C3100

15C3002

20C3006

20C3004

5C3502

(2)

20C3304

5C3011

17C3025

17C3021

15C3026

17C3220

17C3320

17C3320

5C3526

5C3420

1750

Size

5C2016

5C2015

20C2003

20C1020

5F3017

5F3016

5F3015

20C3019

(2)

R2014700

20C3700

20C3100

15C3002

20C3006

20C3004

5C3502

(2)

20C3304

5C3011

20C3025

20C3021

15C3026

20C3220

20C3320

20C3320

5C3526

5C3420

2000

Page 24

LAARS Heating Systems

Chamber Assembly, Left, Bottom

Chamber Assembly, Right, Bottom

Chamber, Top

Chamber, Side, Top

Exhaust Plenum

Bracket, Chamber, Front

20

21

22

23

24

25

Divider, Lower, Chamber, Front

Cover, Chamber

27A

27B

28

Ignitor, Hot Surface, with Gasket

Tile, Side (Right and Left)

Tile, Front

Tile, Front, Left Side

Tile, Front, Right Side

Tile, Front, Center

Tile, Rear

Tile, Rear, Left Side

32

33

34

35

35A

35B

36

37

R2014500

(1)

T2015700

(1)

R2014500

T2016600

(1)

T2017500

T2017100 (1)

(1)

T2016300

T2016800

(1)

(2)

T2015601

(2)

2400-286

R2014600

T2016200

(2)

T2017300

T2015601

(2)

(1)

(1) T2015601

2400-286

2400-286

R2014600

R2014500

R2014500 R2014600

Gasket Tape, Front, Base (63')

T2016600

(1)

T2016600

T2016900 (1)

T2017100 (1)

(1)

T2016800

(2)

T2015601

(2)

2400-286

R2014600

R2014500

15C2004

(2)

5C2005

15C2004

15C2002

15C2005

15C2009

15C2011

20C2007

5C2002

15C2001

5C2201

5C2601

15C2006

Size 1500

T2016900

T2017900 (1)

(1)

T2016800

(2)

T2015601

(2)

2400-286

R2014600

(2)

Gasket Tape, Rear, Base (43')

(1)

12C2008

(1)

(1)

5C2005

12C2010

15C2002

15C2005

12C2009

12C2011

20C2007

5C2002

12C2001

5C2201

5C2601

12C2006

Size 1250

Cover, Chamber, Front Right

5C2005

10C2004

10C2009

10C2007

5C2002

10C2001

5C2201

5C2601

10C2006

Size 1000

30

5C2005

5C2005

7C2004

7C2009

10C2007

5C2002

7C2001

5C2201

5C2601

7C2006

Size 750

Door, Chamber Access

5C2004

5C2009

5C2007

5C2002

5C2001

5C2201

5C2601

5C2006

Size 500

29

Cover, Chamber, Front Left

Divider, Chamber, Front

Divider, Upper, Chamber, Front

27

Bracket, Chamber, Front Right

26

Bracket, Chamber, Front Left

Chamber, Rear

19

Item Description

T2016600

(2)

T2016900

T2017900 (1)

(1)

T2016800

(2)

T2015601

(2)

2400-286

R2014600

R2014500

17C2008

(2)

5C2005

17C2010

15C2010

17C2009

17C2011

20C2007

5C2002

17C2001

5C2201

5C2601

17C2006

Size 1750

T2016600

(2)

T2016900

T2017100 (1)

(1)

T2016800

(2)

T2015601

(2)

2400-286

R2014600

R2014500

20C2008

(2)

5C2005

20C2010

20C2002

20C2009

20C2011

20C2007

5C2002

20C2001

5C2201

5C2601

20C2006

Size 2000

Pennant Pool Heater Page 25

R2014901 R2027801

Tile, Bottom

Tile, Bottom, Left Side

Tile, Bottom, Right Side

Tile, Bottom, Center

Heat Exchanger, Copper

Heat Exchanger, Cupro-Nickel

38

39

39A

39B

41

10364504 10364501

Gasket, Header

Cover, In/Out, Glass-Lined Cast Iron

Cover, In/Out, Bronze

44

45

20255401

Flange, Bronze

R20607600 10483300

Low Water Cutoff

Pump Housing, Glass-lined, Cast Iron

Pump Housing, Bronze

54

55

E2076500

RA0079000

Gauge, Temperature/Pressure

52

20150301 RE0013000

Tee, Adapter, Outlet, Bronze

Flow Switch

20150302

RA0001200

Relief Valve, PNCV, 125 PSI

Tee, Adapter, Outlet, Cast Iron

A0063300

Relief Valve, PNCH, 75 PSI

51

50

49

(2)

10483300

R20607600

E2076500

RA0079000

RE0013000

20150301

20150302

RA0001200

A0063600

20255401

10391302

(2) 10391302

Flange, Cast Iron

48

S0063700

RE2058300

10364501

S0063700

Gasket, Flange

47

RE2058300

Well, Temperature Control

46

(2) 10364504

S0095100

(2)

10338300

20230103

R2027802

10483300

R20607600

E2076500

RA0079000

RE0013000

20150301

20150302

RA0001200

A0063600

20255401

10391302

(2)

S0063700

RE2058300

10364501

10364504

(2)

S0095100

10338300

20230103

R2027803

R2014903

(1)

R2014902

T2017400

(1)

(1)

T2016500

T2017400

(1)

(1)

T2017400

T2016600

(1)

Size 1000 (1)

T2016600

Size 750 (1)

S0095100

10338300

Water Barrier, Inlet

43

20230103

Water Barrier, Inlet/outlet

42

(1)

Tile, Rear, Center

37B T2015500

Tile, Rear, Right Side

Size 500

37A

Item Description

10483300

R20607600

E2076500

RA0079000

RE0013000

20150301

20150302

RA0001200

A0063600

20255401

10391302

(2)

S0063700

RE2058300

10364501

10364504

(2)

S0095100

10338300

20230103

R2027804

10483300

R20607600

E2076500

RA0079000

RE0013000

20150301

20150302

A0064400

A0063600

20255401

10391302

(2)

S0063700

RE2058300

10364501

10364504

(2)

S0095100

10338300

20230103

R2027805

R2014904

(1)

R2026701

T2015900

(1)

(1)

T2017400

(1)

T2015900

(1)

T2018000

(1)

T2017400

(1)

T2017400

T2017200

(1)

(1)

T2016600

Size 1500 (1)

T2017200

(1)

T2018100

Size 1250 (1)

10483300

R20607600

E2076500

RA0079000

RE0013000

20150301

20150313

A0064400

A0002700

20255401

10391302

(2)

S0063700

RE2058300

10364501

10364504

(2)

S0095100

10338300

20230103

R2027806

R2026702

(2)

T2015900

(1)

T2018000

(1)

T2017400

(2)

T2017200

(1)

T2018100

Size 1750 (1)

10483300

R20607600

E2076500

RA0079000

RE0013000

20150303

20150313

A0066400

A0002700

20255401

10391302

(2)

S0063700

RE2058300

10364501

10364504

(2)

S0095100

10338300

20230103

R2027807

R2014905

(2)

T2015900

(1)

T2017400

(1)

T2017400

(2)

T2017200

(1)

T2016600

Size 2000 (1)

Page 26

LAARS Heating Systems

57

Pressure Switch

Blower

Weldment, Blower Mount

Damper, Duct Assembly, Blower

59

60

61

62

High Limit, Auto Reset, 135°F

Relay, Pump (SPST)

71

72

E2343300 R2014800

Sensor, Universal (shipped loose)

E22106200

Circuit Breaker, CSD-1

Switch, Rocker, 30A, 125VAC

Circuit Breaker (non-CSD-1)

75A

75B

E22106200

Transformer

E2310400

E0098300

E2104800

E2217700

E2321700

E2105600

R2014800

E2343300

E2318800

E22106200

E2310400

E0098300

E2104800

E2217700

E2321700

E2105600

E2105500

(1)

E2105500

(1)

(1) E2313900

E2313900

(1)

E2307400 E2107300

E2107300

E2307400

5C7103

(1)

5C7103

5C5300

(1)

(1)

5C5300

R2060900

(1)

(2)

R2060900

RE0240900

(2)

10338400

10364201

Size 750

RE0240900

10338400

10364201

Size 500

74

Relay, Fan (DPDT)

High Limit, Auto Reset, 200°F

70

Diagnostic Board

67

Indicator Light Panel Board

Igniltion Control, 3-Try, non-CSD-1

66A

Temperature Control

Ignition Control, Single Try, CSD-1

66

69

Terminal Board, Field Wiring

65

68

Bracket, Control Panel Mounting

64

See Figure 12A

Electrical Components

Baffle, Diffuser, Pump Inlet

58

Pump Adapter, Bronze

Gasket, Pump Adapter

Pump Adapter, Glass-lined Cast Iron

56

Item Description

Size 1250

Size 1500

R2014800

E2343300

E2318800

E22106200

E2310400

E0098300

E2104800

E2217700

E2321700

E2105600

E2105500

(2)

E2313900

(2)

E2107300

E2307400

5C7103

(1)

5C5300

(1)

R2060900

(2)

RE0240900

10338400

10364201

E2307400

E2307400

E2318900 R2014800

E2343300

R2014800

E2343300

E2318900

E2318800

(2) E2318800

(2)

(2) E2312800

(2) E2312800

E0076600

E0098300

E2104800

E2217700

E2321700

E2105600

E2105500

(2)

E2313900

(2)

E2107300

E0076600

E0098300

E2104800

E2217700

E2321700

E2105600

E2105500

(2)

E2313900

(2)

E2107300

5C7103

(2)

5C7103

15C5400

(2)

(2)

5C5300

(2)

R2060900

(3)

RE0240900

10338400

10364201

15C5400

(2)

5C5300

(2)

R2060900

(3)

RE0240900

10338400

10364201

Size 1750

R2014800

E2343300

E2318900

E2318900

(2)

E2312800

(2)

E0076600

E0098300

E2104800

E2217700

E2321700

E2105600

E2105500

(2)

E2313900

(2)

E2107300

E2307400

5C7103

(2)

15C5400

(2)

5C5300

(2)

R2060900

(3)

RE0240900

10338400

10364201

not used on current production (was 10364200)

not used on current production (was S0024600)

Size 1000

R2014800

E2343300

E2318900

E2318900

(2)

E2312800

(2)

E0076600

E0098300

E2104800

E2217700

E2321700

E2105600

E2105500

(2)

E2313900

(2)

E2107300

E2307400

5C7103

(2)

15C5400

(2)

5C5300

(2)

R2060900

(3)

RE0240900

10338400

10364201

Size 2000

Pennant Pool Heater Page 27

77

Valve, Manual Shutoff

Orifice, Gas, Natural

79

80

Burner Manifold, 3 Burners, Right

Orifice, Gas, Propane

Valve, Gas, Combination

Burner Manifold Assy, 4 Burners, Left, LP

Burner Manifold Assy, 4 Burners, Right, LP

Burner Manifold Assy, 3 Burners, Left, LP

Burner Manifold Assy, 3 Burners, Right, LP

Burner Manifold Assy, 4 Burners, Left, Nat

Burner Manifold Assy, 4 Burners, Right, Nat

Burner Manifold Assy, 3 Burners, Left, Nat

Burner Manifold Assy, 3 Burners, Right, Nat

78

81

V2003100

5C6700

Size 500

V2003100

7C6700

Size 750

(1)

(1)

(9) L2012900

L2012900

(6)

(9) L2012400

L2012400

(6)

(3) L2013000

L2013000

(2)

(3) V2000200

(2) V2000200

V2017600

V2017600

(1)

(1)

(1) 5C6520

(1) 5C6520

5C6620

5C6620

(2)

(1)

(1) 5C6500

(1) 5C6500

5C6600

5C6600

Note: Burner Tray Assemblies contain item numbers 78 through 81.

Burner Trays

Manifold, Gas Supply

Valve, Ball

76

See Figure 10

Gas Train Components

Item Description

(2)

(3)

(12)

L2012400

(12)

L2013000

(3)

V2000200

(5)

(2)

L2012900

(15)

L2012400

(15)

L2013000

(5)

V2000200

(1)

L2012900

(18)

L2012400

(18)

L2013000

(5)

V2000200

(5)

V2017600

(2)

V2017600

(2)

(1) 10C6520

10C6520

(1)

(1) 10C6620

V2017600

(1) 5C6520

10C6620

(3)

5C6520

5C6620

(2) 5C6620

(2)

(1) 10C6500

10C6500

(1)

(1)

5C6500

(1)

5C6600

R2011600

15C6700

Size 1500

10C6600

(3)

5C6500

(2)

5C6600

R2011600

12C6700

Size 1250

10C6600

R2003700

10C6700

Size 1000

(1)

L2012900

(21)

L2012400

(21)

L2013000

(6)

V2000200

(6)

V2017600

(2)

10C6520

(1)

10C6620

(2)

5C6500

(1)

5C6620

(2)

10C6500

(1)

10C6600

(2)

5C6500

(1)

5C6600

R2011600

17C6700

Size 1750

(24)

L2012400

(24)

L2013000

(6)

V2000200

(6)

V2017600

(4)

10C6520

(2)

10C6620

(4)

10C6500

(2)

10C6600

R2011600

20C6700

Size 2000

Page 28

LAARS Heating Systems

82A

82

Gasket, Burner Tray, 4 Burner

Gasket, Burner Tray, 3 Burner

Burner Tray, 4 Burners

Burner Tray, 3 Burners

Burner Manifold, 4 Burners, Left

Burner Manifold, 4 Burners, Right

Burner Manifold, 3 Burners, Left

Item Description

S2012700 (3)

(2)

(3)

(2)

S2012700

L2012200

(2)

(1)

L2012200

L2012800

Size 750

L2012800

Size 500

(3)

(3)

(2) S2012500

S2012500

(5)

S2012700

(3) S2012700

(3)

(2) L2012500

L2012500

(5)

L2012200

(2) L2012200

(2)

(1) L2012600

L2012600

(1)

(1)

L2012800

Size 1500

L2012700

(3)

L2012800

Size 1250

L2012700

Size 1000

(3)

S2012500

(3)

S2012700

(3)

L2012500

(3)

L2012200

(2)

L2012600

(1)

L2012700

(2)

L2012800

Size 1750

(6)

S2012500

(6)

L2012500

(4)

L2012600

(2)

L2012700

Size 2000

Pennant Pool Heater Page 29

Page 30

Figure 10. Sheet Metal Components.

LAARS Heating Systems

Pennant Pool Heater

Figure 11. Internal Components.

Page 31

LAARS Heating Systems

Page 32

Enlargement from previous page

A

Figure 12. Heat Exchanger Components.

Pennant Pool Heater

SECTION 10. Wiring Diagrams

Figure 13. Pennant 500 - 1000 Ladder Diagram.

Page 33

Page 34

Figure 14. Pennant 1250 - 2000 Ladder Diagram.

LAARS Heating Systems

Pennant Pool Heater

Figure 15. Pennant 500 - 1000 Wiring Schematic.

Page 35

Page 36

Figure 16. Pennant 1250 - 1500 Wiring Schematic.

LAARS Heating Systems

Pennant Pool Heater

Figure 17. Pennant 1750 - 2000 Wiring Schematic.

Page 37

Page 38

Figure 18. Field Wiring.

LAARS Heating Systems

Pennant Pool Heater

Page 39

H2311900D

®

Dimensions and specifications subject to change without notice in accordance with our policy of continuous product improvement.

800.900.9276 • Fax 800.559.1583 (Customer Service, Service Advisors & Technical Support) 20 Industrial Way, Rochester, NH 03867 • 603.335.6300 • Fax 603.335.3355 (Applications Engineering) 1869 Sismet Road, Mississauga, Ontario, Canada L4W 1W8 • 905.238.0100 • Fax 905.366.0130

www.Laars.com

Litho in U.S.A. © Laars Heating Systems 1201 Document 3164D