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OMS, OMT and OMV Orbital Motors Technical Information
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OMS, OMT and OMV Technical Information A wide range of orbital motors
F300540.eps F300030.TIF
A WIDE RANGE OF ORBITAL MOTORS
Sauer-Danfoss is a world leader within production of low speed orbital motors with high torque. We can offer more than 1600 different orbital motors, categorised in types, variants and sizes (incl. different shaft versions). The motors vary in size (rated displacement) from 8 cm3 [0.50 in3] to 800 cm3 [48.9 in3] per revolution. Speeds range up to approx. 2500 min-1 (rpm) for the smallest type and up to approx 600 min-1 (rpm) for the largest type. Maximum operating torques vary from 13 Nm [115 lbf·in] to 2700 Nm [24.000 lbf·in] (peak) and maximum outputs are from 2.0 kW [2.7 hp] to 70 kW [95 hp]. Characteristic features: • Smooth running over the entire speed range • Constant operating torque over a wide speed range • High starting torque • High return pressure without the use of drain line (High pressure shaft seal) • High efficiency • Long life under extreme operating conditions • Robust and compact design • High radial and axial bearing capacity • For applications in both open and closed loop hydraulic systems • Suitable for a wide variety of hydraulics fluids
© 2001 Sauer-Danfoss Sauer-Danfoss can accept no responsibility for possible errors in catalogues, brochures and other printed material. Sauer -Danfoss reserves the right to alter its products without prior notice. This also applies to products already ordered provided that such alterations can be made without subsequent changes being necessary in specifications already agreed. All trademarks in this material are properties of the respective companies. Sauer-Danfoss and the Sauer-Danfoss logotype are trademarks of the Sauer-Danfoss Group. All rights reserved. Frontpage: F300211.TIF, F300212.TIF, F300351.TIF, F300145.TIF, 151-1976forsidefa.eps
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DKMH.PK.130.B3.02 520L0407
OMS, OMT and OMV Technical Information A wide range of orbital motors The programme is characterised by technical features appealing to a large number of applications and a part of the programme is characterised by motors that can be adapted to a given application. Adaptions comprise the following variants among others: • • • • • • • • • • • • •
Motors with corrosion resistant parts Wheel motors with recessed mounting flange OMP, OMR- motors with needle bearing OMR motor in low leakage version OMR motors in a super low leakage version Short motors without bearings Ultra short motors Motors with integrated positive holding brake Motors with integrated negative holding brake Motors with integrated flushing valve Motors with speed sensor Motors with tacho connection All motors are available with black finish paint
Planetary gears Sauer-Danfoss complements the motor range with a complete programme of planetary gears adapted to suit. The combination of motors and gears makes it possible to obtain smooth running at fractional speeds and with torques up to 650.000 Nm (5.800.000 lbf·in). The Sauer–Danfoss orbital motors are used in the following application areas: • • • • • • • • SURVEY OF LITERATURE WITH TECHNICAL DATA ON SAUER-DANFOSS ORBITAL MOTORS
Construction equipment Agricultural equipment Material handling & Lifting equipment Forestry equipment Lawn and turf equipment Special purpose Machine tools and stationary equipment Marine equipment
Detailed data on all Sauer-Danfoss motors can be found in our motor catalogue, which is divided into 5 individual subcatalogues: • General information on Sauer-Danfoss orbital motors: function, use, selection of orbital motor, hydraulic systems, etc. • Technical data on small motors: OML and OMM • Technical data on medium sized motors: OMP, OMR, OMH and OMEW • Technical data on medium sized motors: DH and DS • Technical data on large motors: OMS, OMT and OMV • Technical data on large motors: TMT A general survey brochure on Sauer-Danfoss orbital motors gives a quick motor reference based on power, torque, speed and capabilities.
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OMS, OMT and OMV Technical Information Contents CONTENTS
OMS, OMT and OMV .......................................................................................................................................................5 Speed, torque and output ..........................................................................................................................................5 OMS ........................................................................................................................................................................................6 Versions .............................................................................................................................................................................6 Code Numbers................................................................................................................................................................7 Technical data .................................................................................................................................................................8 Technical data (e.g. speed, torque, pressure etc.)...........................................................................................8 Max. permissible shaft seal pressure ..................................................................................................................9 Pressure drop in motor ...........................................................................................................................................9 Oil flow in drain line, direction of shaft rotation ......................................................................................... 10 Permissible shaft loads......................................................................................................................................... 11 Function diagrams................................................................................................................................................. 14 Shaft version ............................................................................................................................................................ 19 Port thread versions .............................................................................................................................................. 22 Dimensions ................................................................................................................................................................... 23 OMSS............................................................................................................................................................................... 32 OMT ..................................................................................................................................................................................... 34 Versions .......................................................................................................................................................................... 34 Code Numbers............................................................................................................................................................. 35 Technical data .............................................................................................................................................................. 36 Technical data (e.g. speed, torque, pressure etc.)........................................................................................ 36 Max. permissible shaft seal pressure ............................................................................................................... 38 Pressure drop in motor ........................................................................................................................................ 39 Oil flow in drain line, direction of shaft rotation ......................................................................................... 39 Permissible shaft loads......................................................................................................................................... 40 Function diagrams................................................................................................................................................. 42 Shaft version ............................................................................................................................................................ 45 Port thread versions .............................................................................................................................................. 48 Dimensions – European version............................................................................................................................ 49 OMTS............................................................................................................................................................................... 56 OMV..................................................................................................................................................................................... 58 Versions .......................................................................................................................................................................... 58 Code Numbers............................................................................................................................................................. 59 Technical data .............................................................................................................................................................. 60 Technical data (e.g. speed, torque, pressure etc.)........................................................................................ 60 Max. permissible shaft seal pressure ............................................................................................................... 61 Pressure drop in motor ........................................................................................................................................ 62 Oil flow in drain line, direction of shaft rotation ......................................................................................... 62 Permissible shaft loads......................................................................................................................................... 63 Function diagrams................................................................................................................................................. 65 Shaft version ............................................................................................................................................................ 68 Port thread versions .............................................................................................................................................. 71 Dimensions ................................................................................................................................................................... 72 OMVS............................................................................................................................................................................... 78 Weight of motors .......................................................................................................................................................... 80
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520L0407
OMS, OMT and OMV Technical Information Data survey SPEED, TORQUE AND OUTPUT
Max. speed
Max. Torque
Max. output
Intermittend values
Continuous values
The bar diagrams above are useful for a quick selection of relevant motor size for the application. The final motor size can be determined by using the function diagram for each motor size. • OMS can be found on pages 14-18 • OMT can be found on pages 42-44 • OMV can be found on pages 65-67 The function diagrams are based on actual tests on a representative number of motors from our production. The diagrams apply to a return pressure between 5 and 10 bar [75 and 150 psi] when using mineral based hydraulic oil with a viscosity of 35 mm2/s [165 SUS] and a temperature of 50°C [120°F]. For further explanation concerning how to read and use the function diagrams, please consult the paragraph "Selection of motor size" in the technical information "General Orbital motors" DHMH.PK.100.G2.02 520L0232. 520L0407
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OMS Technical Information Versions
m
/8-14 UNF G 1/2
m
Yes Yes
Yes Yes
OMS OMS
Yes
Yes
OMS
Yes Yes
Yes Yes
OMS OMS
m
7
m m
Tapered 1.25 in
7
Yes
Yes
OMS
P.t.o.
G 1/2
m
Yes
Yes
OMS
Splined 1.25 in
G 1/2
m
Yes
Yes
OMS
Cyl. 1 in
7
/8-14 UNF
m
Yes
Yes
OMS
Cyl. 1.25 in Splined 1 in
7
/8-14 UNF 7 /8-14 UNF
m m
Yes Yes
Yes Yes
OMS OMS
Splined 1.25 in
7
/8-14 UNF
m
Yes
Yes
OMS
Tapered 1.25 in Cyl. 1 in
7
/8-14 UNF 7 /8-14 UNF
m m
Yes Yes
Yes Yes
OMS OMS
Magneto
Cyl. 1.25 in
7
/8-14 UNF
m
Yes
Yes
OMS
flange
Splined 1 in Splined 1.25 in
7
/8-14 UNF 7 /8-14 UNF
m m
Yes Yes
Yes Yes
OMS OMS
Splined 1.25 in
7
/8-14 UNF
m
Yes
Yes
OMS
Splined 0.875 in Cyl. 32 mm
7
/8-14 UNF G 1/2
m
Yes Yes
Yes Yes
OMS OMSW
Cyl. 1.25 in
7
m
Yes
Yes
OMSW
Tapered 35 mm Tapered 1.25 in
G 1/2 7 /8-14 UNF
m m
Yes Yes
Yes Yes
OMSW OMSW
No output shaft
G 1/2
m
Yes
OMSS
Special flange
A-2 flange
SAE B flange
Wheel
Short
/8-14 UNF
m
/8-14 UNF
Features available (options) : Speed sensor Motor with tacho connection High pressure shaft seal Viton shaft seal Painted Ultra short Motor with drum brake
6
Main type designation
European version
G 1/2
Check valve
Tapered 35 mm
m
Drain connection
flange
Splined 1.25 in
G 1/2 7 /8-14 UNF
US version
Cyl. 32 mm Cyl. 1.25 in Standard
Port size
Shaft
Mounting flange
VERSIONS
520L0407
Yes
Function diagram - see page : →
OMS Technical Information Code Numbers CODE NUMBERS
100
125
160
200
250
315
400
500
0501 2201 0508 2208 0515 2215 0561 0543 2301 2317 2309 2325 2333 2378 2369 2360 2351 2396 2414 0522 2236 0529 2243 0536 14
0502 2202 0509 2209 0516 2216 0562 0544 2302 2318 2310 2326 2334 2379 2370 2361 2352 2397 2415 0523 2237 0530 2244 0537 15
0503 2203 0510 2210 0517 2217 0563 0545 2303 2319 2311 2327 2335 2380 2371 2362 2353 2398 2416 0524 2238 0531 2245 0538 15
0504 2204 0511 2211 0518 2218 0564 0546 2304 2320 2312 2328 2336 2381 2372 2363 2354 2399 2417 0525 2239 0532 2246 0539 16
0505 2205 0512 2212 0519 2219 0565 0547 2305 2321 2313 2329 2337 2382 2373 2364 2355 2400 – 0526 2240 0533 2247 0540 16
0506 2206 0513 2213 0520 2220 0566 0548 2306 2322 2314 2330 2338 2383 2374 2365 2356 2401 – 0527 2241 0534 2248 0541 17
0605 2261 – 2262 – 2264 – – 2307 2323 2315 2331 2339 2384 2375 2366 2357 2402 – 0610 2265 0609 2263 0608 17
– 2268 – 2269 – 2270 – – 2345 2347 2346 2348 2349 2385 2376 2367 2358 2403 – – 2266 – 2267 – 18
Dimensions – Page
80 0500 2200 0507 2207 0514 2214 0560 0542 2300 2316 2308 2324 2332 2377 2368 2359 2350 2395 2413 0521 2235 0528 2242 0535 14
Shaft loads – Page
151F 151F 151F 151F 151F 151F 151F 151F 151F 151F 151F 151F 151F 151F 151F 151F 151F 151F 151F 151F 151F 151F 151F 151F
Technical data – Page
CODE NUMBERS
Displacement [cm3]
8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8
11 11 11 11 11 11 11 12 12 11 12 11 11 12 11 12 11 11 13 11 11 11 11 –
23 24 23 24 23 24 23 25 26 26 26 26 26 27 27 27 27 28 28 29 30 29 30 31
Ordering Add the four digit prefix “151F” to the four digit numbers from the chart for complete code number. Example: 151F0504 for an OMS 200 with standard flange, cyl. 32 mm shaft and port size G 1/2 . Note: Orders will not be accepted without the four digit prefix.
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OMS Technical Information Technical data TECHNICAL DATA FOR OMS Type
OMS OMSW OMSS 80
Motor size Geometric displacement
cm3 [in3]
Max. speed
min-1 [rpm]
Max. torque*
Nm [lbf·in]
cont. int1)
Max. output
bar
Max. oil flow
[USgal/min]
80.5 [4.91]
100.0 [6.10]
125.7 [7.67]
159.7 [9.75]
200.0 [12.20]
250.0 [15.26]
314.9 [19.22]
393.0 [23.98]
488.0 [29.78]
810 1000
750 900
600 720
470 560
375 450
300 360
240 285
190 230
155 185
375
490
610
720
825
865
850
[3320] 490
[4340] 600
[5400] 720
[6370] 870
[7300] 1000
[7660] 990
[7520] 990
[2740]
[3450]
[4340]
[5310]
[6370]
[7700]
[8850]
[8760]
[8760]
cont.
15.5 [20.8]
18.0 [24.1]
18.0 [24.1]
16.5 [22.1]
16.5 [22.1]
14.5 [19.4]
15.0 [20.1]
11.0 [14.8]
9.0 [12.1]
int.1)
19.5 [26.2]
22.5 [30.2]
22.5 [30.2]
23.0 [30.8]
22.0 [29.5]
18.0 [24.1]
17.0 [22.8]
12.5 [16.8]
10.5 [14.1]
210
210
210
210
210
200
200
160
120
[3050] 275
[3050] 275
[3050] 275
[3050] 260
[3050] 250
[2900] 250
[2900] 240
[2320] 190
[1740] 140
[3990] 295
[3990] 295
[3990] 295
[3770] 280
[3630] 270
[3630] 270
[3480] 260
[2760] 210
[2030] 160
[4280]
[4280]
[4280]
[4060]
[3920]
[3920]
[3770]
[3050]
[2320]
cont.
65 [17.2]
75 [19.8]
75 [19.8]
75 [19.8]
75 [19.8]
75 [19.8]
75 [19.8]
75 [19.8]
75 [19.8]
int.1)
80 [21.1]
90 [23.8]
90 [23.8]
90 [23.8]
90 [23.8]
90 [23.8]
90 [23.8]
90 [23.8]
90 [23.8]
peak2)
l/min
Max. starting pressure
bar
12
10
10
8
8
8
8
8
8
with unloaded shaft
[psi] at max. press. drop cont.
[175] 180
[145] 230
[145] 290
[115] 370
[115] 470
[115] 560
[115] 710
[115] 710
[115] 660
Min. starting
Nm [lbf·in]
[1590]
[2040]
[2570]
[3270]
[4160]
[4960]
[6280]
[6280]
[5840]
torque
at max. press. drop int.1)
235
300
380
460
560
700
850
840
770
[2080]
[2660]
[3360]
[4070]
[4960]
[6200]
[7520]
[7430]
[6820]
Nm [lbf·in]
Max. inlet pressure
Max. return pressure with drain line
230 [3340] 295 [4280] 300 [4350]
140 [2030] 175 [2540] 210 [3050]
Splined 1 in
Cyl. 1 in
Splined 0.875 in
360 [3190] 450 [3980]
300 [2660] 410 [3630]
200 [1770] 200 [1770]
Type bar [psi] bar [psi] bar [psi]
OMS OMSW OMSS
*Max torque for shaft type 1) 2)
OMS OMS OMSW OMSW OMSS OMSS 400 500
305
int.1)
[psi]
OMS OMS OMSW OMSW OMSS OMSS 250 315
[2700] 390
cont. Max. pressure drop*
OMS OMSW OMSS 200
240
int.1)
[hp]
OMS OMSW OMSS 160
[2120] 310
cont.
kW
OMS OMS OMSW OMSW OMSS OMSS 100 125
Nm [lbf·in]
cont. int.1)
cont. int.1) peak2)
Intermittent operation: the permissible values may occur for max. 10% of every minute. Peak load: the permissible values may occur for max. 1% of every minute.
For max. permissible combination of flow and pressure, see function diagram for actual motor. 8
520L0407
OMS Technical Information Technical data MAX. PERMISSIBLE SHAFT SEAL PRESSURE
OMS with standard shaft seal, check valves and without use of drain connection: The pressure on the shaft seal never exceeds the pressure in the return line
OMS with standard shaft seal, check valves and with drain connection: The shaft seal pressure equals the pressure on the drain line.
Max. return pressure without drain line or max. pressure in the drain line
– – – – Intermittent operation: the permissible values may occur for max. 10% of every minute. Continuous operation
PRESSURE DROP IN MOTOR
The curve applies to an unloaded motor shaft and an oil viscosity of 35 mm2/s [165 SUS]
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OMS Technical Information Technical data OIL FLOW IN DRAIN LINE
The table shows the max. oil flow in the drain line at a return pressure less than 5-10 bar [75-150 psi].
Pressure drop bar [psi] 140 [2030]
210 [3050]
DIRECTION OF SHAFT ROTATION
10
520L0407
Viscosity mm2/s [SUS]
Oil flow in drain line l/min [US gal/min]
20 [100] 35 [165] 20 [100] 35 [165]
1.5 [0.40] 1.0 [0.26] 3.0 [0.79] 2.0 [0.53]
OMS Technical Information Technical data PERMISSIBLE SHAFT LOADS FOR OMS
Mounting flange: Standard – A-2 – Magneto – SAE B
Shaft: Cyl. 32 mm – Cyl. 1.25 in – Splined 1.25 in. Tapered 35 mm – Tapered 1.25 in – P.t.o.
Mounting flange: Wheel
Shaft: All shaft types
The output shaft runs in tapered roller bearings that permit high axial and radial forces. The permissible radial load on the shaft is shown for an axial load of 0 N as a function of the distance from the mounting flange to the point of load application. The curve is based on B10 bearing life (2000 hours or 12,000,000 shaft revolutions at 100 min-1) at rated output torque, when mineral-based hydraulic oil with a sufficient content of anti-wear additives, is used. For 3,000,000 shaft revolutions or 500 hours – increase these shaft loads with 52%. The dash curve shows max. radial shaft load. Any shaft load exceeding the values shown in the curve will involve a risk of breakage. Bearing life calculations can be made using the explanation and formula provided in the chapter "Bearing dimensioning" in the technical information "General Orbital motors" DHMH.PK.100.G2.02 520L0232. 520L0407
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OMS Technical Information Technical data PERMISSIBLE SHAFT LOADS FOR OMS
Mounting flange: Special
Shaft: Splined 1.25 in
Mounting flange: A-2 – Magneto
Shaft: Cyl. 1 in – Splined 1 in
The output shaft runs in tapered roller bearings that permit high axial and radial forces. The permissible radial load on the shaft is shown for an axial load of 0 N as a function of the distance from the mounting flange to the point of load application. The curve is based on B10 bearing life (2000 hours or 12,000,000 shaft revolutions at 100 min-1) at rated output torque, when mineral-based hydraulic oil with a sufficient content of anti-wear additives, is used. For 3,000,000 shaft revolutions or 500 hours – increase these shaft loads with 52%. The dash curve shows max. radial shaft load. Any shaft load exceeding the values shown in the curve will involve a risk of breakage. Bearing life calculations can be made using the explanation and formula provided in the chapter "Bearing dimensioning" in the technical information "General Orbital motors" DHMH.PK.100.G2.02 520L0232. 12
520L0407
OMS Technical Information Technical data PERMISSIBLE SHAFT LOADS FOR OMS
Mounting flange: SAE B
Shaft: Splined 0.875 in
The output shaft runs in tapered roller bearings that permit high axial and radial forces. The permissible radial load on the shaft is shown for an axial load of 0 N as a function of the distance from the mounting flange to the point of load application. The curve is based on B10 bearing life (2000 hours or 12,000,000 shaft revolutions at 100 min-1) at rated output torque, when mineral-based hydraulic oil with a sufficient content of anti-wear additives, is used. For 3,000,000 shaft revolutions or 500 hours – increase these shaft loads with 52%. The dash curve shows max. radial shaft load. Any shaft load exceeding the values shown in the curve will involve a risk of breakage. Bearing life calculations can be made using the explanation and formula provided in the chapter "Bearing dimensioning" in the technical information "General Orbital motors" DHMH.PK.100.G2.02 520L0232.
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OMS Technical Information Function diagrams FUNCTION DIAGRAMS
Explanation of function diagram use, basis and conditions can be found on page 5. n Continuous range n Intermittent range (max. 10% operation every minute) Max. permissible continuous/intermittent torque for the actual shaft version can be found on page 8. Note: Intermittent pressure drop and oil flow must not occur simultaneously. 14
520L0407
OMS Technical Information Function diagrams FUNCTION DIAGRAMS
Explanation of function diagram use, basis and conditions can be found on page 5. n Continuous range n Intermittent range (max. 10% operation every minute) Max. permissible continuous/intermittent torque for the actual shaft version can be found on page 8. Note: Intermittent pressure drop and oil flow must not occur simultaneously.
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OMS Technical Information Function diagrams FUNCTION DIAGRAMS
Explanation of function diagram use, basis and conditions can be found on page 5. n Continuous range n Intermittent range (max. 10% operation every minute) Max. permissible continuous/intermittent torque for the actual shaft version can be found on page 8. Note: Intermittent pressure drop and oil flow must not occur simultaneously. 16
520L0407
OMS Technical Information Function diagrams FUNCTION DIAGRAMS
Explanation of function diagram use, basis and conditions can be found on page 5. n Continuous range n Intermittent range (max. 10% operation every minute) Max. permissible continuous/intermittent torque for the actual shaft version can be found on page 8. Note: Intermittent pressure drop and oil flow must not occur simultaneously.
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OMS Technical Information Function diagrams FUNCTION DIAGRAMS
Explanation of function diagram use, basis and conditions can be found on page 5. n Continuous range n Intermittent range (max. 10% operation every minute) Max. permissible continuous/intermittent torque for the actual shaft version can be found on page 8. Note: Intermittent pressure drop and oil flow must not occur simultaneously.
18
520L0407
OMS Technical Information Shaft version SHAFT VERSION
A: Cylindrical 32 mm shaft D: Parallel key A10 × 8 × 45 DIN 6885
B: Cylindrical 1.25 in shaft E: Parallel key 5 /16 × 5/16 × 11/4 in SAE J744
C: Cylindrical 1 in shaft F: Parallel key 1 /4 × 1/4 × 11/4 in B.S. 46
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OMS Technical Information Shaft version SHAFT VERSION
D. Involute splined shaft ANS B92.1 - 1970 standard Flat root side fit Pitch 12/24 Teeth 14 Major dia. 1.25 in Pressure angle 30°
US version E: Involute splined shaft ANS B92.1 - 1970 standard Flat root side fit Pitch 12/24 Teeth 14 Major dia. 1.25 in Pressure angle 30°
F: Splined shaft SAE 6 B (B.S. 2059) Straight-sided, bottom fitting, deep. Fit 2 Nom. size 1 in *Deviates from SAE 6 B (B.S. 2059)
20
520L0407
OMS Technical Information Shaft version SHAFT VERSION
G. Involute splined shaft ANS B92.1 - 1970 standard Flat root side fit Pitch 16/32 Teeth 13 Major dia. 0.875 in Pressure angle 30°
H: Tapered 35 mm shaft (ISO/R775) K: DIN 937 Across flats: 41 mm Tightening torque: 200 ± 10 Nm [1770 ±85 lbf·in] J: Taper 1:10 L: Parallel key B6 × 6 × 20 DIN 6885
I: Tapered 1 1/4 in shaft N: Cone 1:8 SAE J501 M: 1 - 20 UNEF Across flats 1 7/16 in Tightening torque: 200 ± 10 Nm (1770 ±85 lbf·in) O: Parallel key 5 5 1 /16 × /16 × 1 /4 SAE J501
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OMS Technical Information Technical data SHAFT VERSION
J. P.t.o. shaft DIN 9611 Form 1 (ISO/R500 without pin hole) ** Deviates from DIN 9611
PORT THREAD VERSIONS
22
520L0407
A: G main ports E: ISO 228/1 - G1/2
B: UNF main ports F: 7/8 - 14 UNF O-ring boss port
C: G drain port G: ISO 228/1 - G1/4
D: UNF drain port H: 7/16 - 20 UNF O-ring boss port
OMS Technical Information Dimensions – European version STANDARD FLANGE
Type OMS 80 OMS 100 OMS 125 OMS 160 OMS 200 OMS 250 OMS 315 OMS 400
Lmax. mm [in]
L1 mm [in]
L2 mm [in]
167 [6.57] 170 [6.69] 175 [6.89] 181 [7.13] 188 [7.40] 196 [7.72] 208 [8.19] 221 [8.70]
14.0 [0.551] 17.4 [0.685] 21.8 [0.858] 27.8 [1.094] 34.8 [1.370] 43.5 [1.713] 54.8 [2.157] 68.4 [2.693]
124 [4.88] 127 [5.00] 132 [5.20] 138 [5.43] 145 [5.71] 153 [6.02] 165 [6.50] 178 [7.01]
L3 mm [in]
Output shaft
All shafts except P.t.o. shaft
P.t.o. shaft
67 [2.64] 65 min. [2.56] 109 max. [4.29] 107 min. [4.21] max.
C: Drain connection G 1⁄4; 12 mm [0.47 in] deep D: M10; 13 mm [0.51 in] deep E: G 1⁄2; 15 mm [0.59 in] deep
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OMS Technical Information Dimensions – US version STANDARD FLANGE
Type OMS 80 OMS 100 OMS 125 OMS 160 OMS 200 OMS 250 OMS 315 OMS 400 OMS 500
24
Lmax. mm [in]
L1 mm [in]
L2 mm [in]
167 [6.57] 170 [6.69] 175 [6.89] 181 [7.13] 188 [7.40] 196 [7.72] 208 [8.19] 221 [8.70] 221 [8.70]
14.0 [0.551] 17.4 [0.685] 21.8 [0.858] 27.8 [1.094] 34.8 [1.370] 43.5 [1.713] 54.8 [2.157] 68.4 [2.693] 68.4 [2.693]
124 [4.88] 127 [5.00] 132 [5.20] 138 [5.43] 145 [5.71] 153 [6.02] 165 [6.50] 178 [7.01] 178 [7.01]
L3 mm [in]
Output shaft
Cyl.1.25 in Splined 1.25 in
Tapered 1.25 in
57 [2.24] 55 min. [2.17] 67 max. [2.64] max.
min.
65 [2.56]
C: Drain connection 7 ⁄16 - 20 UNF; 12 mm [0.47 in] deep O-ring boss port D: M10; 13 mm [0.51 in] deep E: 7⁄8 - 14 UNF; 16.7 mm [0.657 in] deep O-ring boss port
520L0407
OMS Technical Information Dimensions – European version SPECIAL FLANGE
Type OMS 80 OMS 100 OMS 125 OMS 160 OMS 200 OMS 250 OMS 315 OMS 400
Lmax. mm [in]
L1 mm [in]
L2 mm [in]
178 [7.01] 182 [7.17] 186 [7.32] 192 [7.56] 199 [7.83] 208 [8.19] 219 [8.62] 232 [9.13]
14.0 [0.551] 17.4 [0.685] 21.8 [0.858] 27.8 [1.094] 34.8 [1.370] 43.5 [1.713] 54.8 [2.157] 68.4 [2.693]
136 [5.35] 140 [5.51] 144 [5.67] 150 [5.91] 157 [6.18] 166 [6.54] 177 [6.97] 190 [7.48]
C: Drain connection G 1⁄4; 12 mm [0.47 in] deep D: M10; 13 mm [0.51 in] deep E: G 1⁄2; 15 mm [0.59 in] deep 520L0407
25
OMS Technical Information Dimensions – US version A-2 FLANGE
Type OMS 80 OMS 100 OMS 125 OMS 160 OMS 200 OMS 250 OMS 315 OMS 400 OMS 500
26
Lmax. mm [in]
L1 mm [in]
L2 mm [in]
167 [6.57] 170 [6.69] 175 [6.89] 181 [7.13] 188 [7.40] 196 [7.72] 208 [8.19] 221 [8.70] 221 [8.70]
14.0 [0.551] 17.4 [0.685] 21.8 [0.858] 27.8 [1.094] 34.8 [1.370] 43.5 [1.713] 54.8 [2.157] 68.4 [2.693] 68.4 [2.693]
124 [4.88] 127 [5.00] 132 [5.20] 138 [5.43] 145 [5.71] 153 [6.02] 165 [6.50] 178 [7.01] 178 [7.01]
L3 mm [in]
Output shaft
Cyl.1 in Splined 1 in
Cyl.1.25 in Splined 1.25 in
Tapered 1.25 in
52 [2.05] 50 min. [1.97] 57 max. [2.24] 55 min. [2.17] 67 max. [2.64] max.
min.
65 [2.56]
C: Drain connection 7 ⁄16 - 20 UNF; 12 mm [0.47 in] deep O-ring boss port D: M10; 13 mm [0.51 in] deep E: 7⁄8 - 14 UNF; 16.7 mm [0.657 in] deep O-ring boss port 520L0407
OMS Technical Information Dimensions – US version MAGNETO FLANGE
Type OMS 80 OMS 100 OMS 125 OMS 160 OMS 200 OMS 250 OMS 315 OMS 400 OMS 500
Lmax. mm [in]
L1 mm [in]
L2 mm [in]
171 [6.73] 174 [6.85] 179 [7.05] 185 [7.28] 192 [7.56] 200 [7.87] 212 [8.35] 225 [8.86] 225 [8.86]
14.0 [0.551] 17.4 [0.685] 21.8 [0.858] 27.8 [1.094] 34.8 [1.370] 43.5 [1.713] 54.8 [2.157] 68.4 [2.693] 68.4 [2.693]
128 [5.04] 131 [5.16] 136 [5.35] 142 [5.59] 149 [5.87] 157 [6.18] 169 [6.65] 182 [7.17] 182 [7.17]
L3 mm [in]
Output shaft
Cyl.1 in Splined 1 in
Cyl.1.25 in Splined 1.25 in
max. min. max. min.
49 [1.93] 47 [1.85] 54 [2.13] 52 [2.05]
C: Drain connection 7 ⁄16 - 20 UNF; 12 mm [0.47 in] deep O-ring boss port D: M10; 13 mm [0.51 in] deep E: 7⁄8 - 14 UNF; 16.7 mm [0.657 in] deep O-ring boss port
520L0407
27
OMS Technical Information Dimensions – US version SAE-B FLANGE
Type OMS 80 OMS 100 OMS 125 OMS 160 OMS 200 OMS 250 OMS 315 OMS 400 OMS 500
28
Lmax. mm [in]
L1 mm [in]
L2 mm [in]
167 [6.57] 170 [6.69] 175 [6.89] 181 [7.13] 188 [7.40] 196 [7.72] 208 [8.19] 221 [8.70] 221 [8.70]
14.0 [0.551] 17.4 [0.685] 21.8 [0.858] 27.8 [1.094] 34.8 [1.370] 43.5 [1.713] 54.8 [2.157] 68.4 [2.693] 68.4 [2.693]
124 [4.88] 127 [5.00] 132 [5.20] 138 [5.43] 145 [5.71] 153 [6.02] 165 [6.50] 178 [7.01] 178 [7.01]
L3 mm [in]
Output shaft
57 [2.24] 55 min. [2.17] 42 max. [1.65] 40 min. [1.57] max.
Splined 1.25 in
Splined 0.875 in
C: Drain connection 7 ⁄16 - 20 UNF; 12 mm [0.47 in] deep O-ring boss port D: M10; 13 mm [0.51 in] deep E: 7⁄8 - 14 UNF; 16.7 mm [0.657 in] deep O-ring boss port
520L0407
OMS Technical Information Dimensions – European version WHEEL
Type
Lmax. mm [in]
L1 mm [in]
OMSW 80
129 14.0 87 [5.08] [0.551] [3.43]
OMSW 100 OMSW 125 OMSW 160 OMSW 200 OMSW 250 OMSW 315 OMSW 400
132 [5.20] 137 [5.39] 143 [5.63] 150 [5.91] 158 [6.22] 170 [6.69] 183 [7.20]
17.4 [0.685] 21.8 [0.858] 27.8 [1.094] 34.8 [1.370] 43.5 [1.713] 54.8 [2.157] 68.4 [2.693]
L2 mm [in]
90 [3.54] 95 [3.74] 101 [3.98] 108 [4.25] 116 [4.57] 128 [5.04] 142 [5.59]
C: Drain connection G 1⁄4; 12 mm [0.47 in] deep D: M10; 13 mm [0.51 in] deep E: G 1⁄2; 15 mm [0.59 in] deep 520L0407
29
OMS Technical Information Dimensions – US version WHEEL
Type
Lmax. mm [in]
L1 mm [in]
L2 mm [in]
OMSW 80 OMSW 100 OMSW 125 OMSW 160 OMSW 200 OMSW 250 OMSW 315 OMSW 400 OMSW 500
130 [5.12] 133 [5.24] 138 [5.43] 144 [5.67] 151 [5.94] 159 [6.26] 171 [6.73] 184 [7.24] 184 [7.24]
14.0 [0.551] 17.4 [0.685] 21.8 [0.858] 27.8 [1.094] 34.8 [1.370] 43.5 [1.713] 54.8 [2.157] 68.4 [2.693] 68.4 [2.693]
88 [3.46] 91 [3.58] 96 [3.78] 102 [4.02] 109 [4.29] 117 [4.61] 129 [5.08] 142 [5.59] 142 [5.59]
30
L3 mm [in]
Output shaft
94 [3.70] 92 min. [3.62] 104 max. [4.09] 102 min. [4.02] max.
Cyl.1.25 in
Tapered 1.25 in
C: Drain connection 7 ⁄16 - 20 UNF; 12 mm [0.47 in] deep O-ring boss port D: M10; 13 mm [0.51 in] deep E: 7⁄8 - 14 UNF; 16.7 mm [0.657 in] deep O-ring boss port
520L0407
OMS Technical Information Dimensions – European version SHORT
Type
Lmax. mm [in]
L1 mm [in]
OMSS 80
124 14.0 83 [4.88] [0.551] [3.27]
OMSS 100 OMSS 125 OMSS 160 OMSS 200 OMSS 250 OMSS 315 OMSS 400
128 [5.04] 132 [5.20] 138 [5.43] 145 [5.71] 154 [6.06] 165 [6.50] 179 [7.05]
17.4 [0.685] 21.8 [0.858] 27.8 [1.094] 34.8 [1.370] 43.5 [1.713] 54.8 [2.157] 68.4 [2.693]
L2 mm [in]
86 [3.39] 90 [3.54] 96 [3.78] 103 [4.06] 112 [4.41] 123 [4.84] 137 [5.39]
C: Drain connection G 1⁄4; 12 mm [0.47 in] deep D: M10; 13 mm [0.51 in] deep E: G 1⁄2; 15 mm [0.59 in] deep 520L0407
31
OMS Technical Information OMSS INSTALLING THE OMSS
The cardan shaft of the OMSS motor acts as an “output shaft”. Because of the movement of the shaft, no seal can be fitted at the shaft output. Internal oil leakage from the motor will therefore flow into the attached component. During start and operation it is important that the spline connection and the bearings in the attached component receive oil and are adequately lubricated. To ensure that the spline connection receives sufficient oil, a conical sealing ring between the shaft of the attached component and the motor intermediate plate is recommended. This method is used in the OMS. The conical sealing ring (code. no. 633B9023) is supplied with the motor. To ensure that oil runs to the bearings and other parts of the attached component, the stop plate must have a hole in it (see fig. below). We recommend an O-ring between motor and attached component. The O-ring (code no. 151F1033) is supplied with the motor. If motor and attached component have been separated, remember to refill before starting up. Fill the oil through the drain connection.
OMSS DIMENSIONS OF THE ATTACHED COMPONENT
A: O-ring: 100 × 3 mm B: External drain channel C: Drain connection G 1⁄4; 12 mm [0.47 in] deep D: Conical seal ring
32
520L0407
E: F: G: H:
Internal drain channel M10; min. 15 mm [0.59 in] deep Oil circulation hole Hardened stop plate
OMS Technical Information OMSS INTERNAL SPLINE DATA FOR THE COMPONENT TO BE ATTACHED
The attached component must have internal splines corresponding to the external splines on the motor cardan shaft (see drawing below). Material: Case hardening steel with a tensile strength corresponding at least to 20 MoCr4 (900 N/mm2) or SAE 8620. Hardening specification: • On the surface: HV = 750 ± 50 • 0.7 ± 0.2 mm under the surface: HV = 560 Internal involute spline data Standard ANS B92.1-1970, class 5 (corrected m · X = 0.8; m = 2.1166) Fillet root side fit Number of z teeth Pitch DP Pressure angle Pitch dia. D Major dia. Dri Form dia. Dfi (min.) Minor dia. Di Space width Lo (circular) Tooth thickness So (circular) Fillet radius Rmin. Max. measurement l between pins* Pin dia. d
mm
in
12
12
12/24 30° 25.4 28.0 0–0.1
12/24 30° 1.0 1.10 0–0.004
27.6
1.09
23.0
+0.033 0
0.9055 0+0.0013
4.308 ±0.020
0.1696 ±0.0008
2.341
0.09217
0.2
0.008
17.62 0+0.15
0.700 0–0.006
4.835 ±0.001
0.1903 ±0.00004
* Finished dimensions (when hardened)
DRAIN CONNECTION ON OMSS OR ATTACHED COMPONENT
A drain line ought to be used when pressure in the return line can exceed the permissible pressure on the shaft seal of the attached component. The drain line can be connected at two different points: 1) at the motor drain connection 2) at the drain connection of the attached component. If a drain line is fitted to the attached component, it must be possible for oil to flow freely between motor and attached component. The drain line must be led to the tank in such a way that there is no risk of the motor and attached component being drained of oil when at rest. The maximum pressure in the drain line is limited by the attached component and its shaft seal. 520L0407
33
OMT Technical Information Versions
Brake-wheel
Brakestandard Short
Cyl. 1.5 in
1 1/16-12 UN G 3/4
Main type designation
High pressure release
Yes
OMT
Yes Yes
Yes Yes
OMT OMT
m
Yes Yes Yes Yes Yes Yes
Yes Yes Yes Yes Yes Yes
OMT OMT OMT OMT OMTW OMTW
m m
Splined 1.5 in Tapered 45 mm Tapered 1.75 in P.t.o. Cyl. 40 mm Tapered 45 mm
1 1/16-12 UN G 3/4 1 1/16-12 UN G 3/4 G 3/4 G 3/4
Tapered 1.75 in Wheel bolt flange Thread hole flange Cyl. 40 mm
1 1/16-12 UN G 3/4 G 3/4 G 3/4
m m m
Yes Yes Yes Yes
Yes No No No
Splined 1.5 in Cyl. 40 mm Splined 1.5 in No output shaft
G 3/4 G 3/4 G 3/4 G 3/4
m m m m
Yes Yes Yes Yes
No No No Yes
m m m m m m
Features available (options) : Speed sensor Motor with tacho connection Viton shaft seal Painted Ultra short
34
Low pressure release
Yes m
US version
European version
Port size G 3/4
Check valve
Wheel
Cyl. 40 mm
Drain connection
Standard flange
Shaft
Mounting flange
VERSIONS
520L0407
OMTW OMT FX OMT FX OMT FL
m m m m m m
OMT FL OMT FH OMT FH OMTS
OMT Technical Information Code Numbers CODE NUMBERS
200
250
315
400
500
3001 2051 3007 2057 3013 2063 3019 3025 3031 2081 3208 3201 4001 4008 4022 4029 3037 42
3002 2052 3008 2058 3014 2064 3020 3026 3032 2082 3209 3202 4002 4009 4023 4030 3038 43
3003 2053 3009 2059 3015 2065 3021 3027 3033 2083 3210 3203 4003 4010 4024 4031 3039 43
3004 2054 3010 2060 3016 2066 3022 3028 3034 2084 3211 3204 4004 4011 4025 4032 3040 44
3005 2055 3011 2061 3017 2067 3023 3029 3035 2085 3212 3205 4005 4012 4026 4033 3041 44
Dimensions – Page
160 3000 2050 3006 2056 3012 2062 3018 3024 3030 2080 3207 3200 4000 4007 4021 4028 3036 42
Shaft loads – Page
151B 151B 151B 151B 151B 151B 151B 151B 151B 151B 151B 151B 151B 151B 151B 151B 151B
Technical data – Page
CODE NUMBERS
Displacement [cm3]
36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36
40 40 40 40 40 40 40 40 40 40 41 41 41 41 41 41 –
49 50 49 50 49 50 49 51 51 52 53 53 54 54 54 54 55
Ordering Add the four digit prefix “151B” to the four digit numbers from the chart for complete code number. Example: 151B3002 for an OMT 250 with standard flange, cyl. 40 mm shaft and port size G 3/4 . Note: Orders will not be accepted without the four digit prefix.
520L0407
35
OMT Technical Information Technical data TECHNICAL DATA FOR OMT, OMTW, OMTS, OMT FX OMT FL AND OMT FH Type
Motor size Geometric displacement Max. speed
Max. torque
Max. output
cm3 [in3] min-1 [rpm]
cont. int1) cont.
Nm [lbf·in]
int.1) cont.
kW [hp]
int.1) cont.
Max. pressure drop
bar [psi]
int.1) peak2)
Max. oil flow
Max. starting pressure with unloaded shaft Min. starting torque 1) 2)
l/min [USgal/min]
cont. int.1)
bar [psi] at max. press. drop cont. Nm [lbf·in] at max. press. drop int.1) Nm [lbf·in]
OMT OMTW OMTS OMT FX OMT FL OMT FH 160
OMT OMTW OMTS OMT FX OMT FL OMT FH 200
OMT OMTW OMTS OMT FX OMT FL OMT FH 250
OMT OMTW OMTS OMT FX OMT FL OMT FH 315
OMT OMTW OMTS OMT FX OMT FL OMT FH 400
OMT OMTW OMTS OMT FX OMT FL OMT FH 500
161.1 [9.83] 625 780 470 [4160] 560 [4960]
201.4 [12.29] 625 750 590 [5220] 710 [6280]
251.8 [15.37] 500 600 730 [6460] 880 [7790]
326.3 [19.91] 380 460 950 [8410] 1140 [10090]
410.9 [25.07] 305 365 1080 [9560] 1260 [11150]
523.6 [31.95] 240 285 1220 [10800] 1370 [12130]
26.5 [35.5] 32.0 [42.9] 200 [2900] 240 [3480] 280
33.5 [44.9] 40.0 [53.6] 200 [2900] 240 [3480] 280
33.5 [44.9] 40.0 [53.6] 200 [2900] 240 [3480] 280
33.5 [44.9] 40.0 [53.6] 200 [2900] 240 [3480] 280
30.0 [40.2] 35.0 [46.9] 180 [2610] 210 [3050] 240
26.5 [35.5] 30.0 [40.2] 160 [2320] 180 [2610] 210
[4060] 100
[4060] 125
[4060] 125
[4060] 125
[3480 125
[3050] 125
[26.4] 125 [33.0]
[33.0] 150 [39.6]
[33.0] 150 [39.6]
[33.0] 150 [39.6]
[33.0] 150 [39.6]
[33.0] 150 [39.6]
10 [145] 340 [3010] 410 [3630]
10 [145] 430 [3810] 520 [4600]
10 [145] 530 [4690] 630 [5580]
10 [145] 740 [6550] 890 [7880]
10 [145] 840 [7430] 970 [8590]
10 [145] 950 [8410] 1060 [9380]
Intermittent operation: the permissible values may occur for max. 10% of every minute. Peak load: the permissible values may occur for max. 1% of every minute.
For max. permissible combination of flow and pressure, see function diagram for actual motor.
36
520L0407
OMT Technical Information Technical data TECHNICAL DATA FOR OMT, OMTW, OMTS, OMT FX OMT FL AND OMT FH Type bar [psi] bar [psi] bar [psi]
OMT, OMTW, OMTS, OMT FX, OMT FL, OMT FH
cont. int.1) peak2)
Max. inlet pressure
Max. return pressure with drain line
210 [3050] 250 [3630] 300 [4350]
140 [2030] 175 [2540] 210 [3050]
Brake motors Type OMT FX, OMT FL OMT FH 1) 2) 3)
4)
Max. presssure in drain line3)
Holding torque4)
Brake-release pressure3)
Max pressure in brake line
5 bar [70 psi] 5 bar [70 psi]
1200 Nm [10620 lbf·in] 1200 Nm [10620 lbf·in]
12 bar [170 psi] 30 bar [440 psi]
30 bar [440 psi] 280 bar [4060 psi]
Intermittent operation: the permissible values may occur for max. 10% of every minute. Peak load: The permissible values may occur for max. 1% of every minute. Brake motors must always have a drain line. The brake-release pressure is the difference between the pressure in the brake line and the pressure in the drain line. For the supply of motors with holding torques higher than those stated, please contact the Sauer-Danfoss Sales Organization.
For max. permissible combination of flow and pressure, see function diagram for actual motor.
520L0407
37
OMT Technical Information Technical data MAX. PERMISSIBLE SHAFT SEAL PRESSURE
OMT with check valves and without use of drain connection: The pressure on the shaft seal never exceeds the pressure in the return line
OMT with check valves and with drain connection: The shaft seal pressure equals the pressure on the drain line.
OMT FX, OMT FL and OMT FH must always be fitted with drain line. Max. pressure in drain line is 5 bar [75 psi]
Max. return pressure without drain line or max. pressure in the drain line
– – – – Intermittent operation: the permissible values may occur for max. 10% of every minute. Continuous operation
38
520L0407
OMT Technical Information Technical data PRESSURE DROP IN MOTOR
The curve applies to an unloaded motor shaft and an oil viscosity of 35 mm2/s [165 SUS] OIL FLOW IN DRAIN LINE
The table shows the max. oil flow in the drain line at a return pressure less than 5-10 bar [75-150 psi].
Pressure drop bar [psi] 140 [2030]
210 [3050]
Viscosity mm2/s [SUS]
Oil flow in drain line l/min [US gal/min]
20 [100] 35 [165] 20 [100] 35 [165]
2.5 [0.66] 1.5 [0.40] 5.0 [1.32] 3.0 [0.79]
DIRECTION OF SHAFT ROTATION
520L0407
39
OMT Technical Information Technical data PERMISSIBLE SHAFT LOADS FOR OMT
Mounting flange: Standard
Shaft: All shaft types
Mounting flange: Wheel
Shaft: All shaft types
The output shaft runs in tapered roller bearings that permit high axial and radial forces. The permissible radial load on the shaft is shown for an axial load of 0 N as a function of the distance from the mounting flange to the point of load application. The curve is based on B10 bearing life (2000 hours or 12,000,000 shaft revolutions at 100 min-1) at rated output torque, when mineral-based hydraulic oil with a sufficient content of anti-wear additives, is used. For 3,000,000 shaft revolutions or 500 hours – increase these shaft loads with 52%. The dash curve shows max. radial shaft load. Any shaft load exceeding the values shown in the curve will involve a risk of breakage. Bearing life calculations can be made using the explanation and formula provided in the chapter "Bearing dimensioning" in the technical information "General Orbital motors" DHMH.PK.100.G2.02 520L0232. 40
520L0407
OMT Technical Information Technical data PERMISSIBLE SHAFT LOADS FOR OMT
Mounting flange: Brake-wheel
Shaft: All shaft types
Mounting flange: Brake-standard
Shaft: All shaft types
The output shaft runs in tapered roller bearings that permit high axial and radial forces. The permissible radial load on the shaft is shown for an axial load of 0 N as a function of the distance from the mounting flange to the point of load application. The curve is based on B10 bearing life (2000 hours or 12,000,000 shaft revolutions at 100 min-1) at rated output torque, when mineral-based hydraulic oil with a sufficient content of anti-wear additives, is used. For 3,000,000 shaft revolutions or 500 hours – increase these shaft loads with 52%. The dash curve shows max. radial shaft load. Any shaft load exceeding the values shown in the curve will involve a risk of breakage. Bearing life calculations can be made using the explanation and formula provided in the chapter "Bearing dimensioning" in the technical information "General Orbital motors" DHMH.PK.100.G2.02 520L0232. 520L0407
41
OMT Technical Information Function diagrams FUNCTION DIAGRAMS
Explanation of function diagram use, basis and conditions can be found on page 5. n Continuous range n Intermittent range (max. 10% operation every minute) Note: Intermittent pressure drop and oil flow must not occur simultaneously.
42
520L0407
OMT Technical Information Function diagrams FUNCTION DIAGRAMS
Explanation of function diagram use, basis and conditions can be found on page 5. n Continuous range n Intermittent range (max. 10% operation every minute) Note: Intermittent pressure drop and oil flow must not occur simultaneously.
520L0407
43
OMT Technical Information Function diagrams FUNCTION DIAGRAMS
Explanation of function diagram use, basis and conditions can be found on page 5. n Continuous range n Intermittent range (max. 10% operation every minute) Note: Intermittent pressure drop and oil flow must not occur simultaneously.
44
520L0407
OMT Technical Information Shaft version SHAFT VERSION
A: Cylindrical 40 mm shaft C: Parallel key A12 × 8 × 70 DIN 6885
B: Cylindrical 1.5 in shaft D: Parallel key 3 /8 × 3/8 × 21/4 in B.S. 46
520L0407
45
OMT Technical Information Shaft version SHAFT VERSION
C. Involute splined shaft ANS B92.1 - 1970 standard Flat root side fit Pitch 12/24 Teeth 17 Major dia. 1.50 in Pressure angle 30°
US version D. Involute splined shaft ANS B92.1 - 1970 standard Flat root side fit Pitch 12/24 Teeth 17 Major dia. 1.50 in Pressure angle 30°
46
520L0407
OMT Technical Information Shaft version SHAFT VERSION
E: Tapered 45 mm shaft (ISO/R775) I: DIN 937 Across flats: 46 mm Tightening torque: 500 ± 30 Nm [4430 ±270 lbf·in] H: Taper 1:10 J: Parallel key B12 × 8 × 28 DIN 6885
F: Tapered 1.75 in shaft K: Cone 1:8 SAE J501 L: 1 1/4 - 18 UNEF Across flats 2 3/16 in Tightening torque: 500 ±10 Nm (4425 ±90 lbf·in) M: Parallel key 7 7 1 /16 × /16 × 1 /4 B.S. 46
G. P.t.o. shaft DIN 9611 Form 1 (ISO/R500 without pin hole) ** Deviates from DIN 9611
520L0407
47
OMT Technical Information Technical data PORT THREAD VERSIONS
48
520L0407
A: G main ports E: ISO 228/1 - G3/4
B: UN main ports F: 1 1/16 - 12 UN O-ring boss port
C: G drain port G: ISO 228/1 - G1/4
D: UNF drain port H: 9/16 - 18 UNF O-ring boss port
OMT Technical Information Dimensions – European version STANDARD FLANGE
Type OMT 160 OMT 200 OMT 250 OMT 315 OMT 400 OMT 500
Lmax. mm [in]
L1* mm [in]
L2 mm [in]
190 [7.48] 195 [7.68] 201 [7.91] 211 [8.31] 221 [8.70] 235
16.5 [0.650] 21.5 [0.846] 27.8 [1.094] 37.0 [1.457] 47.5 [1.870] 61.5
140 [5.51] 145 [5.71] 151 [5.94] 161 [6.34] 171 [6.73] 185
[9.25] [2.421] [7.28]
L3 mm [in]
Output shaft All shafts except P.t.o. shaft
max.
P.t.o. shaft
max.
82 [3.23] 102 [4.02]
C: Drain connection G 1⁄4; 12 mm [0.47 in] deep D: M10; 10 mm [0.39 in] deep E: G 3⁄4; 17 mm [0.67 in] deep
*) The gearwheel set is 3.5 mm [0.138 in] wider across the rollers than the L1 dimensions 520L0407
49
OMT Technical Information Dimensions – US version STANDARD FLANGE
Type OMT 160 OMT 200 OMT 250 OMT 315 OMT 400 OMT 500
50
Lmax. mm [in]
L1* mm [in]
L2 mm [in]
190 [7.48] 195 [7.68] 201 [7.91] 211 [8.31] 221 [8.70] 235
16.5 [0.650] 21.5 [0.846] 27.8 [1.094] 37.0 [1.457] 47.5 [1.870] 61.5
140 [5.51] 145 [5.71] 151 [5.94] 161 [6.34] 171 [6.73] 185
[9.25] [2.421] [7.28]
Output shaft Cyl. 1.5 in Splined 1.5 in Tapered 1.75 in
L3 mm [in] 82 [3.23] 80.4 [3.17]
C: Drain connection 9 ⁄16 - 18 UNF; 13 mm [0.51 in] deep O-ring boss port D: 1 1⁄16 - 12 UN; 19 mm [0.75 in] deep O-ring boss port *) The gearwheel set is 3.5 mm [0.138 in] wider across the rollers than the L1 dimensions 520L0407
OMT Technical Information Dimensions – European version WHEEL
Type
Lmax. mm [in]
L1* mm [in]
L2 mm [in]
OMTW 160 OMTW 200 OMTW 250 OMTW 315 OMTW 400 OMTW
123 [4.84] 128 [5.04] 134 [5.28] 144 [5.67] 154 [6.06] 168
16.5 [0.650] 21.5 [0.846] 27.8 [1.094] 37.0 [1.457] 47.5 [1.870] 61.5
73 [2.87] 78 [3.07] 84 [3.31] 94 [3.70] 104 [4.09] 118
500
[6.61] [2.421] [4.65]
C: Drain connection G 1⁄4; 12 mm [0.47 in] deep D: M10; 10 mm [0.39 in] deep E: G 3⁄4; 17 mm [0.67 in] deep *) The gearwheel set is 3.5 mm [0.138 in] wider across the rollers than the L1 dimensions 520L0407
51
OMT Technical Information Dimensions – US version WHEEL
Type
Lmax. mm [in]
L1* mm [in]
L2 mm [in]
OMTW 160 OMTW 200 OMTW 250 OMTW 315 OMTW 400 OMTW
123 [4.84] 128 [5.04] 134 [5.28] 144 [5.67] 154 [6.06] 168
16.5 [0.650] 21.5 [0.846] 27.8 [1.094] 37.0 [1.457] 47.5 [1.870] 61.5
73 [2.87] 78 [3.07] 84 [3.31] 94 [3.70] 104 [4.09] 118
500
[6.61] [2.421] [4.65]
52
C: Drain connection 9 ⁄16 - 18 UNF; 13 mm [0.51 in] deep O-ring boss port D: 1 1⁄16 - 12 UN; 19 mm [0.75 in] deep O-ring boss port *) The gearwheel set is 3.5 mm [0.138 in] wider across the rollers than the L1 dimensions 520L0407
OMT Technical Information Dimensions – European version BRAKE-WHEEL
Type
Lmax. 1 Lmax. 2 L1* mm mm mm [in] [in] [in]
L2 mm [in]
OMT 160 FX OMT 200 FX OMT 250 FX OMT 315 FX OMT 400 FX OMT 500 FX
223 [8.78] 228 [8.98] 234 [9.21] 243 [9.57] 254 [10.00] 268 [10.55]
62 [2.45] 67 [2.65] 74 [2.89] 83 [3.26] 93 [3.67] 107 [4.22]
227 [8.94] 232 [9.13] 238 [9.37] 247 [9.72] 258 [10.16] 272 [10.71]
16,5 [0.650] 21.5 [0.846] 27.8 [1.094] 37.0 [1.457] 47.5 [1.870] 61.5 [2.421]
C: Brake-release port G 1/4; 12 mm [0.47 in] deep (BS/ISO 228/1) D: Drain connection G 1/4; 12 mm [0.47 in] deep E: G 3/4; 17 mm [0.67 in] deep F: 4 × M12; 27 mm [1.06 in] deep G: 10 × M12 H: Wheel bolts 5 × M14 × 1.5 I: M10; 10 mm [0.39 in] deep *) The gearwheel set is 3.5 mm [0.138 in] wider across the rollers than the L1 dimensions 520L0407
53
OMT Technical Information Dimensions – European version BRAKE-STANDARD
Lmax. mm [in]
L1* mm [in]
L2 mm [in]
OMT 160 FL/FH OMT 200 FL/FH OMT 250 FL/FH OMT 315 FL/FH OMT 400 FL/FH OMT 500
228 [8.98] 233 [9.17] 239 [9.41] 248 [9.76] 259 [10.20] 273
16.5 [0.650] 21.5 [0.846] 27,8 [1.094] 37.0 [1.457] 47.5 [1.870] 61.5
178 [7.01] 183 [7.20] 189 [7.44] 199 [7.83] 209 [8.23] 223
FL/FH
[10.75] [2.421] [8.78]
Type
54
C: G 3/4; 17 mm [0.67 in] deep (BS/ISO 228/1) D: Drain connection G 3/8; 14 mm [0.55 in] deep E: Brake-release port G 1/4; 12 mm [0.47 in] deep F: M10; 10 mm [0.39 in] deep *) The gearwheel set is 3.5 mm [0.138 in] wider across the rollers than the L1 dimensions 520L0407
OMT Technical Information Dimensions – European version SHORT
Type
Lmax. mm [in]
L1* mm [in]
L2 mm [in]
OMTS 160 OMTS 200 OMTS 250 OMTS 315 OMTS 400 OMTS
146 [5.75] 151 5.94] 157 [6.18] 166 [6.54] 177 [6.97] 191
16.5 [0.650] 21.5 [0.846] 27.8 [1.094] 37.0 [1.457] 47.5 [1.870] 61.5
96 [3.78] 101 [3.98] 107 [4.21] 116 [4.57] 127 [5.00] 142
500
[7.52] [2.421] [5.59]
C: Drain connection G 1⁄4; 12 mm [0.47 in] deep D: M10; 10 mm [0.39 in] deep E: G 3⁄4; 17 mm [0.67 in] deep *) The gearwheel set is 3.5 mm [0.138 in] wider across the rollers than the L1 dimensions 520L0407
55
OMT Technical Information OMTS INSTALLING THE OMTS
The cardan shaft of the OMTS motor acts as an “output shaft”. Because of the movement of the shaft, no seal can be fitted at the shaft output. Internal oil leakage from the motor will therefore flow into the attached component. During start and operation it is important that the spline connection and the bearings in the attached component receive oil and are adequately lubricated. To ensure that the spline connection receives sufficient oil, a conical sealing ring between the shaft of the attached component and the motor intermediate plate is recommended. This method is used in the OMT. The conical sealing ring (code. no. 633B9022) is supplied with the motor. To ensure that oil runs to the bearings and other parts of the attached component, the stop plate must have a hole in it (see fig. below). We recommend an O-ring between motor and attached component. The O-ring (code no. 151B1040) is supplied with the motor. If motor and attached component have been separated, remember to refill before starting up. Fill the oil through the drain connection.
OMTS DIMENSIONS OF THE ATTACHED COMPONENT
A: O-ring: 125 × 3 mm B: External drain channel C: Drain connection G 1⁄4; 12 mm [0.47 in] deep D: Conical seal ring
56
520L0407
E: F: G: H:
Internal drain channel M12; min. 18 mm [0.71 in] deep Oil circulation hole Hardened stop plate
OMT Technical Information OMTS INTERNAL SPLINE DATA FOR THE COMPONENT TO BE ATTACHED
The attached component must have internal splines corresponding to the external splines on the motor cardan shaft (see drawing below). Material: Case hardening steel with a tensile strength corresponding at least to 20 MoCr4 (900 N/mm2) or SAE 8620. Hardening specification: • On the surface: HV = 750 ± 50 • 0.7 ± 0.2 mm under the surface: HV = 560 Internal involute spline data Standard ANS B92.1-1970, class 5 (corrected m · X = 1; m = 2.1166) Fillet root side fit Number of z teeth Pitch DP Pressure angle Pitch dia. D Major dia. Dri Form dia. Dfi (min.) Minor dia.
Di
Space width Lo (circular) Tooth thickness So (circular) Fillet radius Rmin. Max. measurement l between pins* Pin dia.
d
mm
in
16
16
12/24 30° 33.8656 38.4 0+0.4
12/24 30° 1.3333 1.5118 0+0.0157
37.6
1.4803
32.150 0+ 0.04
1.2657 0+ 0.00157
4.516 ±0.037
0.1777 ±0 .0014
2.170
0.0854
0.5
0.02
26.9 0+ 0.1
1.059 0+0.004
4.834 ±0.001
0.1903 ±0.00004
* Finished dimensions (when hardened)
DRAIN CONNECTION ON OMTS OR ATTACHED COMPONENT
A drain line ought to be used when pressure in the return line can exceed the permissible pressure on the shaft seal of the attached component. The drain line can be connected at two different points: 1) at the motor drain connection 2) at the drain connection of the attached component. If a drain line is fitted to the attached component, it must be possible for oil to flow freely between motor and attached component. The drain line must be led to the tank in such a way that there is no risk of the motor and attached component being drained of oil when at rest. The maximum pressure in the drain line is limited by the attached component and its shaft seal. 520L0407
57
OMV Technical Information Versions
Wheel Short
Splined 2.125 in
Yes
OMV
Yes Yes
Yes Yes
OMV OMV
m m
Yes Yes Yes
Yes Yes Yes
OMV OMV OMV
m m
Yes Yes
Yes Yes
OMV OMV
US version
Yes m
m m
Tapered 60 mm Tapered 2.25 in
1 5/16-12 UN G1 1 5/16-12 UN
Cyl. 2.25 in Splined 2.125 in
1 5/16-12 UN 1 5/16-12 UN
Cyl. 50 mm
G1
m
Yes
Yes
OMVW
Tapered 60 mm
G1
m
Yes
Yes
OMVW
Tapered 2.25 in
1 5/16-12 UN
Yes
Yes
OMVW
No output shaft
G1
Yes
Yes
OMVS
m
m m
Features available (options) : Speed sensor Motor with tacho connection Viton shaft seal Painted Ultra short
58
Main type designation
1 5/16-12 UN G1
European version
Port size G1
Cyl. 2.25 in
Check valve
SAE-C flange
Cyl. 50 mm
Drain connection
Standard flange
Shaft
Mounting flange
VERSIONS
520L0407
Function diagram - see page : →
OMV Technical Information Code Numbers CODE NUMBERS
400
500
630
800
3101 2151 3106 2156 3111 2161 2184 2189 3116 3121 2171 3126 65
3102 2152 3107 2157 3112 2162 2185 2190 3117 3122 2172 3127 66
3103 2153 3108 2158 3113 2163 2186 2191 3118 3123 2173 3128 66
3104 2154 3109 2159 3114 2164 2187 2192 3119 3124 2174 3129 67
Dimensions – Page
315 3100 2150 3105 2155 3110 2160 2183 2188 3115 3120 2170 3125 65
Permissible Shaft loads –shaft Pageloads
151B 151B 151B 151B 151B 151B 151B 151B 151B 151B 151B 151B
Technical data – Page
CODE NUMBERS NUMBER
Displacement [cm3]
60 60 60 60 60 60 60 60 60 60 60 60
63 63 63 63 63 63 64 64 63 63 63 –
72 73 72 73 72 73 74 74 75 75 76 77
Ordering Add the four digit prefix “151B” to the four digit numbers from the chart for complete code number. Example: 151B3101 for an OMV 400 with standard flange, cyl. 50 mm shaft and port size G 1. Note: Orders will not be accepted without the four digit prefix.
520L0407
59
OMV Technical Information Technical data TECHNICAL DATA FOR OMV, OMVW AND OMVS Type
Motor size Geometric displacement Max. speed
Max. torque
Max. output
cm3 [in3]
OMV OMVW OMVS 500
OMV OMVW OMVS 630
OMV OMVW OMVS 800
314.5 [19.19]
400.9 [24.46]
499.6 [30.49]
629.1 [38.39]
801.8 [48.93]
cont.
510
500
400
315
250
[rpm]
int1)
630 920 [8140] 1110
600 1180 [10440] 1410
480 1460 [12920] 1760
380 1660 [14690] 1940
300 1880 [16640] 2110
[9820]
[12480]
[15580]
[17170]
[18680]
42.5 [57.0] 51.0 [68.4] 200 [2900]
53.5 [71.7] 64.0 [85.8] 200 [2900]
53.5 [71.7] 64.0 [85.8] 200 [2900]
48.0 [64.4] 56.0 [75.1] 180 [2610]
42.5 [57.0] 48.0 [64.4] 160 [2320]
cont.
Nm [lbf·in]
int.1) cont.
kW [hp]
int.1)
bar
int.1)
[psi]
peak2)
Max. oil flow
OMV OMVW OMVS 400
min-1
cont. Max. pressure drop
OMV OMVW OMVS 315
l/min [USgal/min]
cont. int.1)
240
240
240
210
180
[3480] 280
[3480] 280
[3480] 280
[3050] 240
[2610] 210
[4060] 160
[4060] 200
[4060] 200
[3480] 200
[3050] 200
[42.3] 200
[52.8] 240
[52.8] 240
[52.8] 240
[52.8] 240
Max. starting pressure with unloaded shaft
bar [psi]
[52.8] 8 [116]
[63.4] 8 [116]
[63.4] 8 [116]
[63.4] 8 [116]
[63.4] 8 [116]
Min. starting
at max. press. drop cont. Nm [lbf·in]
710 [6280]
910 [8050]
1130 [10000]
1330 [11770]
1510 [13360]
torque
at max. press. drop int.1) Nm [lbf·in]
850
1090
1360
1550
1700
[7520]
[9650]
[12040]
[13720]
[15050]
Type bar [psi] bar [psi] bar [psi]
OMV OMVW OMVS
1) 2)
Max. inlet pressure
Max. return pressure with drain line
210 [3050] 250 [3630] 300 [4350]
140 [2030] 175 [2540] 210 [3050]
cont. int.1) peak2)
Intermittent operation: the permissible values may occur for max. 10% of every minute. Peak load: The permissible values may occur for max. 1% of every minute.
For max. permissible combination of flow and pressure, see function diagram for actual motor.
60
520L0407
OMV Technical Information Technical data MAX. PERMISSIBLE SHAFT SEAL PRESSURE
OMV with check valves and without use of drain connection: The pressure on the shaft seal never exceeds the pressure in the return line
OMV with check valves and with drain connection: The shaft seal pressure equals the pressure on the drain line.
Max. return pressure without drain line or max. pressure in the drain line
– – – – Intermittent operation: the permissible values may occur for max. 10% of every minute. Continuous operation
520L0407
61
OMV Technical Information Technical data PRESSURE DROP IN MOTOR
The curve applies to an unloaded motor shaft and an oil viscosity of 35 mm2/s (165 SUS)
OIL FLOW IN DRAIN LINE
The table shows the max. oil flow in the drain line at a return pressure less than 5-10 bar [75-150 psi].
Pressure drop bar [psi] 140 [2030]
210 [3050]
DIRECTION OF SHAFT ROTATION
62
520L0407
Viscosity mm2/s [SUS]
Oil flow in drain line l/min [US gal/min]
20 [100] 35 [165] 20 [100] 35 [165]
3.0 [0.79] 2.0 [0.53] 6.0 [1.59] 4.0 [1.06]
OMV Technical Information Technical data PERMISSIBLE SHAFT LOADS FOR OMV
Mounting flange: Standard
Shaft: All shaft types
Mounting flange: Wheel
Shaft: All shaft types
The output shaft runs in tapered roller bearings that permit high axial and radial forces. The permissible radial load on the shaft is shown for an axial load of 0 N as a function of the distance from the mounting flange to the point of load application. The curve is based on B10 bearing life (2000 hours or 12,000,000 shaft revolutions at 100 min-1) at rated output torque, when mineral-based hydraulic oil with a sufficient content of anti-wear additives, is used. For 3,000,000 shaft revolutions or 500 hours – increase these shaft loads with 52%. The dash curve shows max. radial shaft load. Any shaft load exceeding the values shown in the curve will involve a risk of breakage. Bearing life calculations can be made using the explanation and formula provided in the chapter "Bearing dimensioning" in the technical information "General Orbital motors" DHMH.PK.100.G2.02 520L0232. 520L0407
63
OMV Technical Information Technical data PERMISSIBLE SHAFT LOADS FOR OMV
Mounting flange: SAE-C
Shaft: All shaft types
A: Cyl. 2.25 in shaft B: Splined 2.125 in shaft The output shaft runs in tapered roller bearings that permit high axial and radial forces. The permissible radial load on the shaft is shown for an axial load of 0 N as a function of the distance from the mounting flange to the point of load application. The curve is based on B10 bearing life (2000 hours or 12,000,000 shaft revolutions at 100 min-1) at rated output torque, when mineral-based hydraulic oil with a sufficient content of anti-wear additives, is used. For 3,000,000 shaft revolutions or 500 hours – increase these shaft loads with 52%. The dash curve shows max. radial shaft load. Any shaft load exceeding the values shown in the curve will involve a risk of breakage. Bearing life calculations can be made using the explanation and formula provided in the chapter "Bearing dimensioning" in the technical information "General Orbital motors" DHMH.PK.100.G2.02 520L0232.
64
520L0407
OMV Technical Information Function diagrams FUNCTION DIAGRAMS
Explanation of function diagram use, basis and conditions can be found on page 5. n Continuous range n Intermittent range (max. 10% operation every minute) Note: Intermittent pressure drop and oil flow must not occur simultaneously.
520L0407
65
OMV Technical Information Function diagrams FUNCTION DIAGRAMS
Explanation of function diagram use, basis and conditions can be found on page 5. n Continuous range n Intermittent range (max. 10% operation every minute) Note: Intermittent pressure drop and oil flow must not occur simultaneously.
66
520L0407
OMV Technical Information Function diagrams FUNCTION DIAGRAMS
Explanation of function diagram use, basis and conditions can be found on page 5. n Continuous range n Intermittent range (max. 10% operation every minute) Note: Intermittent pressure drop and oil flow must not occur simultaneously.
520L0407
67
OMV Technical Information Shaft version SHAFT VERSION
A: Cylindrical 50 mm shaft D: Parallel key A14 × 9 × 70 DIN 6885
B: Cylindrical 2.25 in shaft for OMV with standard mounting flange E: Parallel key 1 /2 × 1/2 × 21/4 in B.S. 46
C: Cylindrical 2.25 in shaft for OMV with mounting flange SAE-C F: Parallel key 1 /2 × 1/2 × 21/4 in B.S. 46
68
520L0407
OMV Technical Information Shaft version SHAFT VERSION
D: Involute splined shaft ANS B92.1 - 1970 standard Flat root side fit Pitch 8/16 Teeth 16 Major dia. 2.125 in Pressure angle 30°
US Version E: Involute splined shaft for OMV with standard mounting flange ANS B92.1 - 1970 standard Flat root side fit Pitch 8/16 Teeth 16 Major dia. 2.125 in Pressure angle 30°
US Version F: Involute splined shaft for OMV with mounting flange SAE-C ANS B92.1 - 1970 standard Flat root side fit Pitch 8/16 Teeth 16 Major dia. 2.125 in Pressure angle 30°
520L0407
69
OMV Technical Information Shaft version SHAFT VERSION
G: Tapered 60 mm shaft (ISO/R775) J: DIN 937 Across flats: 65 mm Tightening torque: 750 ±50 Nm [6640 ±440 lbf·in] I: Taper 1:10 K: Parallel key B16 × 10 × 32 DIN 6885
H: Tapered 2.25 in shaft L: Cone 1:8 SAE J501 M: 11/2 - 18 UNEF Across flats: 23/8 in Tightening torque: 750 ±50 Nm [6640 ±440 lbf·in] N: Parallel key 9 /16 × 9/16 × 2 in B.S. 46
70
520L0407
OMV Technical Information Technical data PORT THREAD VERSIONS
520L0407
A: G main ports E: ISO 228/1 - G1
B: UN main ports F: 1 5/16 - 12 UN O-ring boss port
C: G drain port G: ISO 228/1 - G1/4
D: UNF drain port H: 9/16 - 18 UNF O-ring boss port
71
OMV Technical Information Dimensions – European version STANDARD FLANGE
Type OMV 315 OMV 400 OMV 500 OMV 630 OMV 800
Lmax. mm [in]
L1* mm [in]
L2 mm [in]
215 [8.46] 222 [8.74] 230 [9.05] 240 [9.45] 254 [10.00]
22.0 [0.866] 29.0 [1.142] 37.0 [1.457] 47.5 [1.870] 61.5 [2.421]
160 [6.30] 167 [6.57] 175 [6.89] 186 [7.32] 200 [7.87]
Output shaft Cyl. 50 mm Splined 2.125 in Tapered 60 mm
L3 mm [in] 82 [3.23] 105 [4.13]
C: Drain connection G 1⁄4; 12 mm [0.47 in] deep D: M12; 12 mm [0.47 in] deep E: G 1; 18 mm [0.71 in] deep
*) The gearwheel set is 3.5 mm [0.138 in] wider across the rollers than the L1 dimensions
72
520L0407
OMV Technical Information Dimensions – US version STANDARD FLANGE
Type OMV 315 OMV 400 OMV 500 OMV 630 OMV 800
Lmax. mm [in]
L1* mm [in]
L2 mm [in]
215 [8.46] 222 [8.74] 230 [9.05] 240 [9.45] 254 [10.00]
22.0 [0.866] 29.0 [1.142] 37.0 [1.457] 47.5 [1.870] 61.5 [2.421]
160 [6.30] 167 [6.57] 175 [6.89] 186 [7.32] 200 [7.87]
Output shaft Cyl. 2.25 in Splined 2.125 in Tapered 2.25 in
L3 mm [in] 82 [3.23] 100 [3.94]
C: Drain connection 9 ⁄16 - 18 UNF; 13 mm [0.51 in] deep O-ring boss port D: 1 5⁄16 - 12 UN; 19 mm [0.75 in] deep O-ring boss port *) The gearwheel set is 3.5 mm [0.138 in] wider across the rollers than the L1 dimensions 520L0407
73
OMV Technical Information Dimensions – US version SAE-C FLANGE
Type OMV 315 OMV 400 OMV 500 OMV 630 OMV 800
74
Lmax. mm [in]
L1* mm [in]
L2 mm [in]
239 [9.41] 246 [9.69] 254 [10.00] 265 [10.43] 279 [10.98]
22.0 [0.866] 29.0 [1.142] 37.0 [1.457] 47.5 [1.870] 61.5 [2.421]
185 [7.28] 192 [7.56] 200 [7.87] 211 [8.31] 225 [8.86]
Output shaft Cyl. 2.25 in Splined 2.125 in
L3 mm [in] 99 [3.90] 76.7 [3.02]
C: Drain connection 9 ⁄16 - 18 UNF; 13 mm [0.51 in] deep O-ring boss port D: 1 5⁄16 - 12 UN; 19 mm [0.75 in] deep O-ring boss port *) The gearwheel set is 3.5 mm [0.138 in] wider across the rollers than the L1 dimensions 520L0407
OMV Technical Information Dimensions – European version WHEEL
Type
Lmax. mm [in]
L1* mm [in]
L2 mm [in]
OMVW 315 OMVW 400 OMVW 500 OMVW 630 OMVW 800
146 [5.75] 153 [6.02] 161 [6.34] 172 [6.77] 185 [7.28]
22.0 [0.866] 29.0 [1.142] 37.0 [1.457] 47.5 [1.870] 61.5 [2.421]
92 [3.62] 99 [3.90] 107 [4.21] 118 [4.65] 132 [5.20]
Output shaft
L3 mm [in]
Cyl. 50 mm
82 [3.23]
Tapered 60 mm
105 [4.13]
C: Drain connection G 1⁄4; 12 mm [0.47 in] deep D: M12; 12 mm [0.47 in] deep E: G 1; 18 mm [0.71 in] deep
*) The gearwheel set is 3.5 mm [0.138 in] wider across the rollers than the L1 dimensions 520L0407
75
OMV Technical Information Dimensions – US version WHEEL
Type
Lmax. mm [in]
L1* mm [in]
L2 mm [in]
OMVW 315 OMVW 400 OMVW 500 OMVW 630 OMVW
147 [5.79] 154 [6.06] 162 [6.38] 172 [6.77] 187
22.0 [0.866] 29.0 [1.142] 37.0 [1.457] 47.5 [1.870] 61.5
92 [3.62] 99 [3.90] 107 [4.21] 118 [4.65] 132
800
[7.36] [2.421] [5.20]
76
C: Drain connection 9 ⁄16 - 18 UNF; 13 mm [0.51 in] deep O-ring boss port D: 1 5⁄16 - 12 UN; 19 mm [0.75 in] deep O-ring boss port *) The gearwheel set is 3.5 mm [0.138 in] wider across the rollers than the L1 dimensions 520L0407
OMV Technical Information Dimensions – European version SHORT
Type
Lmax. mm [in]
L1* mm [in]
L2 mm [in]
OMVS 315 OMVS 400 OMVS 500 OMVS 630 OMVS 800
171 [6.73] 179 [7.05] 186 [7.32] 197 [7.76] 211 [8.31]
22.0 [0.866] 29.0 [1.142] 37.0 [1.457] 47.5 [1.870] 61.5 [2.421]
117 [4.61] 124 [4.88] 132 [5.20] 143 [5.63] 157 [6.18]
C: Drain connection G 1⁄4; 12 mm [0.47 in] deep D: M12; 12 mm [0.47 in] deep E: G 1; 18 mm [0.71 in] deep
*) The gearwheel set is 3.5 mm [0.138 in] wider across the rollers than the L1 dimensions 520L0407
77
OMV Technical Information OMVS INSTALLING THE OMVS
The cardan shaft of the OMVS motor acts as an “output shaft”. Because of the movement of the shaft, no seal can be fitted at the shaft output. Internal oil leakage from the motor will therefore flow into the attached component. During start and operation it is important that the spline connection and the bearings in the attached component receive oil and are adequately lubricated. To ensure that the spline connection receives sufficient oil, a conical sealing ring between the shaft of the attached component and the motor intermediate plate is recommended. This method is used in the OMV. The conical sealing ring (code. no. 633B9021) is supplied with the motor. To ensure that oil runs to the bearings and other parts of the attached component, the stop plate must have a hole in it (see fig. below). We recommend an O-ring between motor and attached component. The O-ring (code no. 151B1041) is supplied with the motor. If motor and attached component have been separated, remember to refill before starting up. Fill the oil through the drain connection.
OMVS DIMENSIONS OF THE ATTACHED COMPONENT
A: O-ring: 140 × 3 mm B: External drain channel C: Drain connection G 1⁄4; 12 mm [0.47 in] deep D: Conical seal ring
78
520L0407
E: F: G: H:
Internal drain channel M12; min. 18 mm [0.71 in] deep Oil circulation hole Hardened stop plate
OMV Technical Information OMVS INTERNAL SPLINE DATA FOR THE COMPONENT TO BE ATTACHED
The attached component must have internal splines corresponding to the external splines on the motor cardan shaft (see drawing below). Material: Case hardening steel with a tensile strength corresponding at least to 20 MoCr4 (900 N/mm2) or SAE 8620. Hardening specification: • On the surface: HV = 750 ± 50 • 0.7 ± 0.2 mm under the surface: HV = 560 Internal involute spline data Standard ANS B92.1-1970, class 5 (corrected m · X = 1; m = 2.54) Fillet root side fit Number of z teeth Pitch DP Pressure angle Pitch dia. D Major dia. Dri Form dia. Dfi (min.) Minor dia.
Di
Space width Lo (circular) Tooth thickness So (circular) Fillet radius Rmin. Max. measurement l between pins* Pin dia.
d
mm
in
16
16
10/20 30° 40.640 45.2 0+0.4
10/20 30° 1.6 1.780 0+0.016
44.6
1.756
38.5 0+ 0.039
1.516 0+ 0.0015
5.180 ±0.037
0.204 ±0 .0015
2.835
0.1116
0.4
0.015
32.47 0+ 0.15
1.278 0+0.006
5.6 ±0.001
0.22 ±0.00004
* Finished dimensions (when hardened)
DRAIN CONNECTION ON OMVS OR ATTACHED COMPONENT
A drain line ought to be used when pressure in the return line can exceed the permissible pressure on the shaft seal of the attached component. The drain line can be connected at two different points: 1) at the motor drain connection 2) at the drain connection of the attached component. If a drain line is fitted to the attached component, it must be possible for oil to flow freely between motor and attached component. The drain line must be led to the tank in such a way that there is no risk of the motor and attached component being drained of oil when at rest. The maximum pressure in the drain line is limited by the attached component and its shaft seal. 520L0407
79
OMS, OMT and OMV Technical Information Weight of motors WEIGHT OF MOTORS
80
Code no
Weight kg [lb]
Code no
Weight kg [lb]
Code no
Weight kg [lb]
151B2050 151B2051 151B2052 151B2053 151B2054 151B2055 151B2056 151B2057 151B2058 151B2059 151B2060
20.0 20.5 21.0 22.0 23.0 24.0 20.0 20.5 21.0 22.0 23.0
44.1 45.2 46.3 48.5 50.7 52.9 44.1 45.2 46.3 48.5 50.7
151B2188 151B2189 151B2190 151B2191 151B2192 151B3000 151B3001 151B3002 151B3003 151B3004 151B3005
30.0 30.8 31.7 33.1 34.7 20.0 20.5 21.0 22.0 23.0 24.0
66.2 67.9 69.9 73.0 76.5 44.1 45.2 46.3 48.5 50.7 52.9
151B3102 151B3103 151B3104 151B3105 151B3106 151B3107 151B3108 151B3109 151B3110 151B3111 151B3112
33.5 34.9 36.5 31.8 32.6 33.5 34.9 36.5 31.8 32.6 33.5
73.9 76.9 80.5 70.1 71.9 73.9 76.9 80.5 70.1 71.9 73.9
151B2061 151B2062 151B2063 151B2064 151B2065 151B2066 151B2067 151B2080 151B2081 151B2082 151B2083 151B2084 151B2085 151B2150 151B2151 151B2152 151B2153 151B2154 151B2155 151B2156 151B2157 151B2158 151B2159 151B2160 151B2161 151B2162 151B2163 151B2164 151B2170 151B2171 151B2172 151B2173 151B2174 151B2183 151B2184 151B2185 151B2186 151B2187
24.0 20.0 20.5 21.0 22.0 23.0 24.0 22.0 22.5 23.0 24.0 25.0 26.0 31.8 32.6 33.5 34.9 36.5 31.8 32.6 33.5 34.9 36.5 31.8 32.6 33.5 34.9 36.5 32.4 33.2 34.1 35.5 37.1 30.0 30.8 31.7 33.1 34.7
52.9 44.1 45.2 46.3 48.5 50.7 52.9 48.5 49.6 50.7 52.9 55.1 57.3 70.1 71.9 73.9 76.9 80.5 70.1 71.9 73.9 76.9 80.5 70.1 71.9 73.9 76.9 80.5 71.4 73.2 75.2 78.3 81.8 66.2 67.9 69.9 73.0 76.5
151B3006 151B3007 151B3008 151B3009 151B3010 151B3011 151B3012 151B3013 151B3014 151B3015 151B3016 151B3017 151B3018 151B3019 151B3020 151B3021 151B3022 151B3023 151B3024 151B3025 151B3026 151B3027 151B3028 151B3029 151B3030 151B3031 151B3032 151B3033 151B3034 151B3035 151B3036 151B3037 151B3038 151B3039 151B3040 151B3041 151B3100 151B3101
20.0 20.5 21.0 22.0 23.0 24.0 20.0 20.5 21.0 22.0 23.0 24.0 20.0 20.5 21.0 22.0 23.0 24.0 22.0 22.5 23.0 24.0 25.0 26.0 22.0 22.5 23.0 24.0 25.0 26.0 15.0 15.5 16.0 17.0 18.0 19.0 31.8 32.6
44.1 45.2 46.3 48.5 50.7 52.9 44.1 45.2 46.3 48.5 50.7 52.9 44.1 45.2 46.3 48.5 50.7 52.9 48.5 49.6 50.7 52.9 55.1 57.3 48.5 49.6 50.7 52.9 55.1 57.3 33.1 34.2 35.3 37.5 39.7 41.9 70.1 71.9
151B3113 151B3114 151B3115 151B3116 151B3117 151B3118 151B3119 151B3120 151B3121 151B3122 151B3123 151B3124 151B3125 151B3126 151B3127 151B3128 151B3129 151B3200 151B3201 151B3202 151B3203 151B3204 151B3205 151B3207 151B3208 151B3209 151B3210 151B3211 151B3212 151B4000 151B4001 151B4002 151B4003 151B4004 151B4005 151B4007 151B4008 151B4009
34.9 36.5 32.4 33.2 34.1 35.5 37.1 32.4 33.2 34.1 35.5 37.1 22.7 23.5 24.4 25.6 27.7 31.0 31.5 32.0 33.0 34.0 35.0 31.0 31.5 32.0 33.0 34.0 35.0 24.5 25.0 25.5 26.5 27.5 28.5 24.5 25.0 25.5
76.9 80.5 71.4 73.2 75.2 78.3 81.8 71.4 73.2 75.2 78.3 81.8 50.1 51.8 53.8 56.4 61.1 68.3 69.4 70.5 72.8 75.0 77.2 68.3 69.4 70.5 72.8 75.0 77.2 54.0 55.1 56.2 58.4 60.6 62.8 54.0 55.1 56.2
520L0407
OMS, OMT and OMV Technical Information Weight of motors WEIGHT OF MOTORS
Code no
Weight kg [lb]
Code no
Weight kg [lb]
Code no
Weight kg [lb]
151B4010 151B4011 151B4012 151B4021 151B4022 151B4023 151B4024 151B4025 151B4026 151B4028 151B4029
26.5 27.5 28.5 24.5 25.0 25.5 26.5 27.5 28.5 24.5 25.0
58.4 60.6 62.8 54.0 55.1 56.2 58.4 60.6 62.8 54.0 55.1
151F0534 151F0535 151F0536 151F0537 151F0538 151F0539 151F0540 151F0541 151F0542 151F0543 151F0544
12.8 7.8 8.0 8.3 8.7 9.1 9.6 10.3 10.2 10.4 10.7
28.2 17.2 17.6 18.3 19.2 20.1 21.2 22.7 22.5 22.9 23.6
151F2237 151F2238 151F2239 151F2240 151F2241 151F2242 151F2243 151F2244 151F2245 151F2246 151F2247
10.8 11.2 11.6 12.1 12.8 10.3 10.5 10.8 11.2 11.6 12.1
23.8 24.7 25.6 26.7 28.2 22.7 23.1 23.8 24.7 25.6 26.7
151B4030 151B4031 151B4032 151B4033 151F0500 151F0501 151F0502 151F0503 151F0504 151F0505 151F0506 151F0507 151F0508 151F0509 151F0510 151F0511 151F0512 151F0513 151F0514 151F0515 151F0516 151F0517 151F0518 151F0519 151F0520 151F0521 151F0522 151F0523 151F0524 151F0525 151F0526 151F0527 151F0528 151F0529 151F0530 151F0531 151F0532 151F0533
25.5 26.5 27.5 28.5 9.8 10.0 10.3 10.7 11.1 11.6 12.3 9.8 10.0 10.3 10.7 11.1 11.6 12.3 9.8 10.0 10.3 10.7 11.1 11.6 12.3 10.3 10.5 10.8 11.2 11.6 12.1 12.8 10.3 10.5 10.8 11.2 11.6 12.1
56.2 58.4 60.6 62.8 21.6 22.1 22.7 23.6 24.5 25.6 27.1 21.6 22.1 22.7 23.6 24.5 25.6 27.1 21.6 22.1 22.7 23.6 24.5 25.6 27.1 22.7 23.1 23.8 24.7 25.6 26.7 28.2 22.7 23.1 23.8 24.7 25.6 26.7
151F0545 151F0546 151F0547 151F0548 151F0560 151F0561 151F0562 151F0563 151F0564 151F0565 151F0566 151F0605 151F0608 151F0609 151F0610 151F2200 151F2201 151F2202 151F2203 151F2204 151F2205 151F2206 151F2207 151F2208 151F2209 151F2210 151F2211 151F2212 151F2213 151F2214 151F2215 151F2216 151F2217 151F2218 151F2219 151F2220 151F2235 151F2236
11.1 11.5 12.0 12.7 9.8 10.0 10.3 10.7 11.1 11.6 12.3 13.1 11.1 13.6 13.6 9.8 10.0 10.3 10.7 11.1 11.6 12.3 9.8 10.0 10.3 10.7 11.1 11.6 12.3 9.8 10.0 10.3 10.7 11.1 11.6 12.3 10.3 10.5
24.5 25.4 26.5 28.0 21.6 22.1 22.7 23.6 24.5 25.6 27.1 28.9 24.5 30.0 30.0 21.6 22.1 22.7 23.6 24.5 25.6 27.1 21.6 22.1 22.7 23.6 24.5 25.6 27.1 21.6 22.1 22.7 23.6 24.5 25.6 27.1 22.7 23.1
151F2248 151F2261 151F2262 151F2263 151F2264 151F2265 151F2300 151F2301 151F2302 151F2303 151F2304 151F2305 151F2306 151F2307 151F2308 151F2309 151F2310 151F2311 151F2312 151F2313 151F2314 151F2315 151F2316 151F2317 151F2318 151F2319 151F2320 151F2321 151F2322 151F2323 151F2324 151F2325 151F2326 151F2327 151F2328 151F2329 151F2330 151F2331
12.8 13.1 13.1 13.6 13.1 13.6 9.8 10.0 10.3 10.7 11.1 11.6 12.3 13.1 9.8 10.0 10.3 10.7 11.1 11.6 12.3 13.1 9.8 10.0 10.3 10.7 11.1 11.6 12.3 13.1 9.8 10.0 10.3 10.7 11.1 11.6 12.3 13.1
28.2 28.9 28.9 30.0 28.9 30.0 21.6 22.1 22.7 23.6 24.5 25.6 27.1 28.9 21.6 22.1 22.7 23.6 24.5 25.6 27.1 28.9 21.6 22.1 22.7 23.6 24.5 25.6 27.1 28.9 21.6 22.1 22.7 23.6 24.5 25.6 27.1 28.9
520L0407
81
OMS, OMT and OMV Technical Information Weight of motors WEIGHT OF MOTORS
82
Code no
Weight kg [lb]
Code no
Weight kg [lb]
151F2332 151F2333
9.8 10.0
21.6 22.1
151F2355 151F2356
11.6 12.3
151F2334 151F2335 151F2336 151F2337
10.3 10.7 11.1 11.6
22.7 23.6 24.5 25.6
151F2357 151F2358 151F2359 151F2360
151F2338 151F2339 151F2345 151F2346 151F2347 151F2348 151F2349 151F2350 151F2351 151F2352 151F2353 151F2354
12.3 13.1 14.0 14.0 14.0 14.0 14.0 9.8 10.0 10.3 10.7 11.1
27.1 28.9 30.9 30.9 30.9 30.9 30.9 21.6 22.1 22.7 23.6 24.5
151F2361 151F2362 151F2363 151F2364 151F2365 151F2366 151F2367 151F2368 151F2369 151F2370 151F2371 151F2372
520L0407
Code no
Weight kg [lb]
25.6 27.1
151F2373
11.6
25.6
151F2374
12.3
27.1
13.1 14.0 9.8 10.0
28.9 30.9 21.6 22.1
151F2375
13.1
28.9
151F2376
14.0
30.9
151F2395
9.8
21.6
10.3 10.7 11.1 11.6 12.3 13.1 14.0 9.8 10.0 10.3 10.7 11.1
22.7 23.6 24.5 25.6 27.1 28.9 30.9 21.6 22.1 22.7 23.6 24.5
151F2396 151F2397
10.0 10.3
22.1 22.7
151F2398
10.7
23.6
151F2399
11.1
24.5
151F2400
11.6
25.6
151F2401
12.3
27.1
151F2402
13.1
28.9
151F2403 151F2413
14.0 9.8
30.9 21.6
151F2414
10.0
22.1
151F2415
10.3
22.7
151F2416 151F2417
10.7 11.1
23.6 24.5
OMS, OMT and OMV Technical Information Notes NOTES
520L0407
83
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Sauer-Danfoss Hydraulic Power Systems – Market Leaders Worldwide
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Sauer-Danfoss is a comprehensive supplier providing complete systems to the global mobile market. Sauer-Danfoss serves markets such as agriculture, construction, road building, material handling, municipal, forestry, turf care, and many others. We offer our customers optimum solutions for their needs and develop new products and systems in close cooperation and partnership with them. Sauer-Danfoss specializes in integrating a full range of system components to provide vehicle designers with the most advanced total system design. Sauer-Danfoss provides comprehensive worldwide service for its products through an extensive network of Authorized Service Centers strategically located in all parts of the world.
Directional spool valves Cartridge valves Hydraulic integrated circuits Hydrostatic transaxles Integrated systems Fan drive systems Electrohydraulic controls Digital electronics and software Electric motors and inverters Sensors
Sauer-Danfoss (US) Company 2800 East 13th Street Ames, IA 50010, USA Phone: +1 515 239-6000, Fax: +1 515 239-6618 Sauer-Danfoss (Neumünster) GmbH & Co. OHG Postfach 2460, D-24531 Neumünster Krokamp 35, D-24539 Neumünster, Germany Phone: +49 4321 871-0, Fax: +49 4321 871-122 Sauer-Danfoss (Nordborg) A/S DK-6430 Nordborg, Denmark Phone: +45 7488 4444, Fax: +45 7488 4400
DKMH.PK.130.B3.02 520L0407 Rev.B 03/2002
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