DetLog V2.22 Assembly Description file
F5jwf, april 19th 2010
Documents History: V2.0 V2.1
3.3.2010 7.4.2010
V2.21 14.4.2010 V2.22 19.04.2010
Initial document PCB 2.0 Correction value C26 Assembly step description added Assembly and commissioning instructions Correction R35 and R38 in BOM Command description and calibration Correction R36, R34 and R35, R38, R40-R43 in assembly step 4 and 5
Assembly instruction It good to read this instruction up to the end before starting.
Kit assembly Mount the kit following the assembly steps (step 1 to step 5). The best is to start with the ADL5519 and other IC's. A video to solder the ADL is published on my website (http://f5jwf.free.fr/detlog_fichiers/Soldering_adl5519.avi). ADL5519 soldering: 1. Clean up the ADL5519 pad with soldering flux to get soldering easier. 2. Place generous amount of SMD solder past on the pad area. I am personally use Multicore SN62RA10BAS86 (Farnell#149976) but other you be probably used with success. 3. Place the ADL and heat up with hot gun. When all area is at good temperature the chip is automatically centered on pad by capillarity (like a magnetic grid). Don't hesitate to heat all the chip area. This PCB material is pretty resistant to temperature I have never had any problem with it. 4. Remove the excess of solder with disordering braid. 5. Check that the backside of the ADL has been soldered if it is not done use a regular iron trough the 3mm plate hole. 6. Verify each ADL connections with tester. Continue the assembly of other parts by following the step 1 to 5 as described at the end of this document. Schubert box assembly: 1. Drill the hole for SMA. 2. Solder the box without the pcb by using both cover as guide. 3. Solder the SMA. 4. Place the PCB inside the box. Use the SMA and the DB15 (not yet soldered) as guide and adjust equal height on each corner. Solder the PCB to the box on both side. 5. Solder the DB15 and mount the component on the bottom layer (7805, relay). At the end of the assembly clean up the PCB (at least the RF part) with ad hock solvent.
Commissioning Before power up check visually for any short circuits or assembly mistakes. Check the resistance to ground of the +5V wire (output of the 7805). It should be around 10kOhms. When all preliminary tests are done. Power up the module with +12V. The power consumption should be around 125mA. The led "alive" should blink every second. It means that the real time sequencer of the software run correctly and it is a pretty good sign. If it is not the case switch immediately power off because something is wrong and you have to check your assembly. If the led "alive" blinks correctly you can connect a V24 serial terminal. The DB9 as represented in the Figure 1 is connected as a DTE. It means that when you connect to a PC (which is also a DTE) you need a crossed cable. Crossed cable: pin2---------------------pin3 pin3---------------------pin2 pin5---------------------pin5
Figure 1: Connection with crossed cable
Of course you can also connect directly the PC cable to the DB15 as shown in Figure 2 but it is a little less standard.
Figure 2: Connection with straight cable
The terminal has to be set with 38400-8-N-1. The configuration of the windows terminal can be downloaded on the main page of DetLog. When you power up the DetLog a welcome message will be prompt in the terminal with the release of the software. At this time when you see the prompt (>) you can type any valid command. The on line help is display with the question mark (?) and the main measurement page with (disp). The commands are not case sensitive. A good commissioning test is to check that the ADL measure the good noise floor. Without any signal at the input, the DetLog should display the following values:
Figure 3: DetLog noise floor with standard attenuators
If the values for Pfwd or Prev are not correct, verify the connections around the ADL. The noise floor of these two channels are defined by the sensitivity of the ADL and the input attenuator value which is taken into account during the calibration.
Commands description The module uses the Flash memory (no volative after power off) to save all customization. It means that if you set for example attenuator value or Return loss limit those settings will be still valid after a power off-power up. All command are NOT case sensitive, they can be either upper or lower case independently. The format to entry attenuation in dB (or power level in dBm) is on 3 digits without decimal point: Example: To entry the attenuation value of -12.5dBm you have to entry -125
Command
Explanation
DISP
Display the main panel with the measurement. Escape and carriage return allows to go out of this page.
RL_LIMIT x
x = -85 for RL max of -8.5dB. If measured RL Set the Return loss limit. If the measured Return loss exceed this value is -5dB, the PTT will be blocked to protect the the micro relay open which block the PA. PTT of the station.
ATT_PFWD x
Set the value of the external attenuator x = -100 for external attenuator of -10.0dB for forward channel. Negative value represents attenuation.
ATT_PREV x
Set the value of the external attenuator x = -100 for external attenuator of -10.0dB for reverse channel. Negative value represents attenuation.
AVG_LEVEL x
Set the value averaging. When x =1, 2, 4, 8, 16 measurements are close to the noise, average can be increase to higher value to improve measurement confidence.
SET_TARGET_T1 x
Set the temperature limit for temp1. x =430 for a temperature limit of 43°C When the temperature measured by the probe temp1 will come close to this limit, the controller will increased the speed of the PA fan by increasing the duty cycle of the PWM.
DISP_CAL SAVE_CAL x
Display the calibration table. Cf. Figure 6 Save the current calibration into x=1…9 memory bank x. Recall the calibration of memory bank x x=1…9 into current cal.
RECALL_CAL x (or RC x)
SET_MODBUS_ADD x FORCE_DEFAULT
Set the MODBUS address used in the bus RS485. The default value is 2 Set all variable of the controller to factory settings. Could be useful when bad parameters have been entry. Following this command, the factory standard cal is reloaded and custom cal lost.
Example
Command ADC?
POWER?
Explanation Example Request to get the ADC value (10bits) Vdet_Pfwd=4562000 Vdet_Prev=2350000 of the RF detector. The result is express in microvolt. Request to get the measured power of Pfwd=-245 Prev=-372 both channels. The result is express in dBm *10. The command can be used in automatic test setup to read the power level.
PROMPT_ENABLE x
In normal situation, the controller X=0 or 1 answer to each command with a prompt symbol which is >. During automatic measurement when the module is pooled by tiers party software, disabling the prompt avoid complicated ASCII stream handling. With x=0 the prompt is not send anymore.
Command CAL_PFWD freq
Explanation Example Start the build in user calibration CAL_PFWD 1296 process. The software expect that you connect RF source and you entry the power level. This command works with the previous NB_POINT 4 "CAL_PFWD freq" command and allows to entry how many points is used for the calibration. The maximum points for the built in cal in 8.
NB_POINT x
PIN x
This command works with the previous PIN -200 "CAL_PFWD freq" command and allows to entry the value of the power level you just connect to the input port. The maximum dynamic is 70dBm…+20dBm. Remember that the format for level must comply with Note 2
CAL_PREV freq
Same command as CAL_PFWD freq for the channel reverse.
CAL_PREV 1296
SET_CAL_FREQ x
Allows to entry the frequency for the current cal.
SET_CAL_FREQ 1296
SET_CAL_SLP_F x
Allows to entry the cal SLOPE cal SET_CAL_SLP_F -6472 parameter for the current cal. It is expressed in dB/mV *100 as shown in Figure 3. Allows to entry the cal INTERCEPT cal SET_CAL_INT_F -395 parameter for the current cal. It is expressed in dBm *10 as shown in Figure 3 Same as SET_CAL_SLP_F x for SET_CAL_SLP_R -6472 reverse channel. Same as SET_CAL_INT_F x for reverse SET_CAL_INT_R -395 channel.
SET_CAL_INT_F x
SET_CAL_SLP_R x SET_CAL_INT_R x
(for -20.0dBm)
Calibration By default the software has a calibration for all HAM radio band from 144MHz to 10368MHz. Three additional memories (namk 7, 8 and 9) are available for user purposes. The default calibration has an accuracy around 0.8…1dB. This figure is much better for frequency below 2GHz. Above great improvement can be gained with dedicated cal. for this purpose , the build in calibration process can be used. It mainly cancel out the input attenuator error and detector non linearity. Up to 6 measurements points can be taken. As shown in the Figure 4, after entry cal_prev and the frequency the cal process ask you to set few power points and to indicate the level to the software. The frequency is also stored in the memory bank. >cal_prev 1296
Figure 4: Built in cal process.
At the end of this calibration the coefficients are always stored in the current cal and can be used for ever. They can also be saved into one of the memory and re use further. We can see on Figure 5 that calibration coefficients have been saved in the reverse channel of the current cal.
Figure 5: Result of disp_cal command
Measurement The main page of the DetLog is called with the command disp . This page is continuously refreshing every 100ms. The ESC and CR (return) can go out. Pfwd and Prev display the power detected in the forward and the reverse channel. The Max. Pfwd and Prev are the maximum value during a sliding window of 2s second. Rloss is the Return Loss calculated as the difference between Pfwd and Prev Voltage 1 is the measured voltage on pin 9 of the DB15 with a maximum of 29 volt. For higher voltage change the R34, R38 resistor. Voltage 2 is the measurement of +12V. Temp. #1 and Temp. #2 are the temperature of the KTY10-6 silicon temperature probe. Those probe can be installed in the driver and in the final power amplifier. Att. Pfwd and Att Prev are the externation input attenuator. Those values simply add an offset to the displayed values of Pfwd and Prev and can modified with the command att_pfwd and att_prev. A positive value means attenuator and it increses the displayed value. The Rloss limit is the maximum value of return at which the module will trip out the PTT. Typical value could be -9dB (entry -90). Remember that without power in the detector (transverter in RX), the module can not measure any return loss and then the Rloss value is just -10dB. Average can be change in case of very noisy measurements with the command avg_level x. Current cal displays the frequency at which the current calibration has been done.
Figure 6: disp Main page
1
2
3
4
VCC
C1
C2
100p A
adja
100n
A
VCC
temp
C3 100p
P2
Prev
R15
R16
75
75
R19 95
R20 95 10dB
R21 95
17
CLPA
VSTA
18
19 TEMP
OUTP
ADL5519ACPZ
COMR
OUTN
COMR
FBKB
P0C1302 P0C1301 P0C1202 P0C1201 P0C1102 P0C1101 P0C1002 P0C1001 P0R2502 P0R2501 P0R2202 P0R2201 P0R2102 P0R2101 P0R2002 P0R2001 P0R1902 P0R1901 P0R1802 P0R1801 P0R1602 P0R1601 P0R1502 P0R1501 P0R1402 P0R1401 P0R1202 P0R1201 P0R1102 P0R1101 P0U1032 P0U1031 P0U1030 P0U1029 P0U1028 P0U1027 P0U1026 P0U1025 P0U1024 P0U1023 P0U1022 P0U1021 P0U1020 P0U1019 P0U1018 P0U1017 P0U1016 P0U1015 P0U1014 P0U1013 P0U1012 P0U1011 P0U1010 P0C902 P0C901 P0C802 P0C801 P0C702 P0C701 P0C602 P0C601 P0C502 P0C501 P0C402 P0C401 P0C302 P0C301 P0C202 P0C201 P0C102 P0C101 P0R802 P0R801 P0R702 P0R701 P0R602 P0R601 P0R502 P0R501 P0R402 P0R401 P0R202 P0R201 P0R102 P0R101 P0U109 P0U108 P0U107 P0U106 P0U105 P0U104 P0U103 P0U102 P0U101
OUTB
INHB
NC
2
B
15
pfwd
14 13
rloss
12 11 10
prev
9
VSTB
INLB
1
C
20
PWDN
COMR
32
FBKA
16
R14 1.8k
8
31
COMR
CLPB
30
U1
7
29
OUTA
VLVL
28
INLA
6
27
NC
VREF
26
R12 1.8k
INHA
COMR
25
B
VPSR
COMR
56p
5
10dB
21
R11 51
ADJA
10dB
R8 95
ADJB
R7 95
4
R6 95
22
R5 95
56p C7
VPSA
75
VPSB
75
R4 910
3
R2
C6
23
R1
22n
COMR
Pfwd
C5
100n
24
P1
C4
C
C8
R22 95 10dB
R25 51
R18 910
56p C9 VCC
56p
Second 10dB att not installed in default config.
adjb
C10 100p
C11 100n
C12 100p
C13 22n
Title
D
Size
D
DETECTOR LOG: RF part Number
Revision
2.0
A4 Date: File: 1
2
3
07/04/2010 Sheet 1 of 3 E:\Documents de Philippe\..\detector.SchDoc Drawn By: F5JWF 4
1
2
3
R26 22
VCC
4
temp
470n 17
C14 R27 22
VCC 29 34
VDD
A
470n
VDDAD VREFH
PTA0 PTA1
21 22
30 35
Bus CLK=19.6608MHZ 4.9152MHz
37
Y1 1
2
38
C18
1M C19 R32
22p
22p
VSSAD VREFL
MC9S08AW60/48
PTB0/AD1P0 PTB1/AD1P1 PTB2/AD1P2 PTB3/AD1P3
PTG5/XTAL
B
3 2
rloss
C16 120
R29 22 470n
U3
in live
PTC0/SCL1 PTC1/SDA1 PTC2/MCLK PTC3/TxD2 PTC4 PTC5/RxD2
/RESET /IRQ
40 41 42 43 1 44
R31
2.2k D2
R42 1.2k
PTD0/AD1P8 PTD1/AD1P9 PTD2/KBI1P5/AD1P10 PTD3/KBI1P6/AD1P11
PTG0/KBI1P0 PTG1/KBI1P1 PTG2/KBI1P2 PTG3/KBI1P3
PTF0/TPM1CH2 PTF1/TPM1CH3 PTF4/TPM2CH0 PTF5/TPM2CH1
VSS
4 5 6 7
BKGD/MS
VSS
18 19 20 33
R41 1.2k
6
B
7
rs485_a
alarm 3 4 5
rs485_b
D
GND B
MAX481CSA 36
dac_fan
A R
BKGD/MS
out_alarm
W1
VCC 8
VCC
2 1
D1
PTG6/EXTAL
R33
prev
C17 R30 2.2k
_Reset VCC
23 24 25 26
A
C15
R28 22 470n
U2
pfwd
PTE0/TxD1 PTE1/RxD1 PTE2/TPM1CH0 PTE3/TPM1CH1 PTE4/_SS1 PTE5/MISO1 PTE6/MOSI1 PTE7/SPSCK1
27 28 31 32
8 9 10 11 12 13 14 15
in_adc1 in_adc2 in_temp1 in_temp2
U4 6
3 dac_pfwd dac_prev
1
P0C3102 P0C3101 P0C3002 P0C3001 P0C2902 P0C2901 P0C2802 P0C2801 P0C2702 P0C2701 P0C2602 P0C2601 P0C2502 P0C2501 P0C2402 P0C2401 P0C1902 P0C1901 P0C1802 P0C1801 P0C1702 P0C1701 P0C1602 P0C1601 P0C1502 P0C1501 P0C1402 P0C1401 P0R4202 P0R4201 P0R4102 P0R4101 P0R3302 P0R3301 P0R3202 P0R3201 P0R3102 P0R3101 P0R3002 P0R3001 P0R2902 P0R2901 P0R2802 P0R2801 P0R2702 P0R2701 P0R2602 P0R2601 P0U2044 P0U2043 P0U2042 P0U2041 P0U2040 P0U2039 P0U2038 P0U2037 P0U2036 P0U2035 P0U2034 P0U2033 P0U2032 P0U2031 P0U2030 P0U2029 P0U2028 P0U2027 P0U2026 P0U2025 P0U2024 P0U2023 P0U2022 P0U2021 P0U2020 P0U2019 P0U2018 P0U2017 P0U2016 P0U2015 P0U2014 P0U2013 P0U2012 P0U2011 P0U2010 P0U6B07 P0U6B06 P0U6B05 P0U6A03 P0U6A02 P0U6A01 P0P404 P0P403 P0P402 P0P401 P0D502 P0D501 P0D202 P0D201 P0D102 P0D101 P0U209 P0U208 P0U207 P0U206 P0U205 P0U204 P0U203 P0U202 P0U201 P0U503 P0U502 P0U501 P0U408 P0U407 P0U406 P0U405 P0U404 P0U403 P0U402 P0U401 P0U308 P0U307 P0U306 P0U305 P0U304 P0U303 P0U302 P0U301 P0Y102 P0Y101 P0W102 P0W101
4
NC
VDD V DRV
TXIN
TX OUT
RXOUT
RX IN
VCC 8 2 5
rs232_txd
7
rs232_rxd
GND
DS275S
470n
C25
470n
C24
39
C 16
C
6 5
7
B
adjb
U6B
2 3
1
A
adja
U6A
+12V
D5
U5 1
PMEG4002 C30
10uF
BKGD/MS
MC7805ACT
IN
OUT
GND
_RESET
P4
3
C26 C27 C28 C29 100p 100n 100n 100n
1 3
C31 22n
Title 2 4
VCC Size
JTAG
2
D
VCC
2
DETECTOR LOG: MCU Number
Revision
2.0
A4 Date: File:
1
D
3
07/04/2010 E:\Documents de Philippe\..\mcu.SchDoc
Sheet 2 of 3 Drawn By: F5JWF 4
1
2
3
4
BUS RS485
+12V R36 8.2k
1:7.8 in_adc2 A
A
1.2k
R35
Pfwd R D4
1:7.8
8.2k R34
in_adc1
5.1V
adc_1
Prev
1.2k
R38
R VCC
D6
5.1V
R44 3.3k in_temp1
V+
R37 22
External connections M
temp1
FAN
470n C20 12V
B
C21 C32
J1 22 R39
temp2
R45 3.3k
rs485_a rs485_b
13 12
U6D
R40 11
C22 470n
P0U6C010 P0U6D014 P0U6D013 P0U6D012 P0U6D011 P0C3202 P0C3201 P0C2302 P0C2301 P0C2202 P0C2201 P0C2102 P0C2101 P0C2002 P0C2001 P0J1017 P0J1016 P0J1015 P0J1014 P0J1013 P0J1012 P0J1011 P0J1010 P0U6C09 P0U6C08 P0R4602 P0R4601 P0R4502 P0R4501 P0R4402 P0R4401 P0R4302 P0R4301 P0R4002 P0R4001 P0R3902 P0R3901 P0R3802 P0R3801 P0R3702 P0R3701 P0R3602 P0R3601 P0R3502 P0R3501 P0R3402 P0R3401 P0U6D04 P0J109 P0J108 P0J107 P0J106 P0J105 P0J104 P0J103 P0J102 P0J101 P0D603 P0D601 P0D403 P0D401 P0D302 P0D301 P0K108 P0K107 P0K106 P0K105 P0K104 P0K103 P0K102 P0K101
rs232_txd rs232_rxd
120 R46 C23
dac_prev
1.2k
10
8
C
17 16 RS232
2 3
V+
5
R
U6C
C
VCC
1
R43
3
C
dac_fan
9
470n
R
K1
Siem 9620
K?
6
5 8
7
V+ 2
D3 PMEG4002
RS232 DTE Interface 38400-8-N-1 Connected to PC with crossed cable
Alarm
4
dac_pfwd
14
D
+12V in 1 adc_1 9 RS485 A 2 RS485 B 10 temp1 3 temp2 11 dac_pfwd 4 dac_prev 12 dac_fan 5 RS232 TxD 13 RS232 RxD 6 0V=alarm 14 Interlock_in 7 Interlock_out 15 8
4
out_alarm PTT
2 1 3
To PTT
4
in_temp2
1.2k
B
470n
VCC
22n
V+
Temp2
KTY-10-6
Temp1
KTY-10-6
5 Relay
Title
D
Size
D
DETECTOR LOG: Data IO Number
Revision
A4 Date: File: 1
2
3
2.0 07/04/2010 Sheet 3 of 3 E:\Documents de Philippe\..\DB15.SchDoc Drawn By: F5JWF 4
Designator
Reference
PCB
FR4 0,8mm 2 sides plated hole
Schubert box 74x74x30
K1 P4 U1 U2 U3 U4 U5 U6 W1 Y1 D1, D2 D3, D5 D4, D6 C30 C18, C19 C1, C3, C10, C12, C26 C5, C13, C31, C32 C6, C7, C8, C9 C2, C4, C11, C27, C28, C29 C14, C15, C16, C17, C20, C21, C22, C23, C24, C25 R11, R25 R1, R2, R15, R16 R5, R6, R7, R8, R19, R20, R21, R22 R32 R12, R14 R4, R18 R30, R31 R33, R46 R36, R34 R44, R45 R26, R27, R28, R29, R37, R39 R35, R38, R40, R41, R42, R43
1 1
SMA J1
Quantity Footprint
0
Connector DB15 male RELAIS DPCO 5VCC JTAG ADL5519ACPZ-R7CT-ND MC9S08AW32CFGE MAX481ECSA DS275S MC7805ACT AD8534AN Jumper 4.9152MHz LED2 PMEG4002EB BZX84C5V1LT1G Zener 5.1V 10uF 16V 22p NPO 50V 5% 100p NPO 50V 5% 22n X7R 25V 10% 56p NPO 50V 5% 100n X7R 16V 5% 470n X7R 10V 10% 51 1% 62mW 75 1% 62mW 91 1% 62mW 1M 5% 0,1W 1.8k 1% 0,1W 910 1% 0,1W 2.2k 5% 0,1W 120 5% 01W 8.2k 5% 0,1W 3.3k 5% 0,1W 22 5% 0,1W 1.2k 5% 0,1W
1
DB15_male
1
MT2-C93416
0
HDR2X2
1
SMD LCC32
1
SMD LQFP44
1
SMD NSO8
1
SMD SOIC8N
1
221A-06
1
SMD SOIC14
0
HDR1x2
1
SMD HC49SM ATF
2
SMD 3.2X1.6X1.1
2
SMD SOD-323
2
SMD 318-07
1
SMD TC7360-2924
2
SMD 0805
5
SMD 0603
4
SMD 0603
4
SMD 0402
6
SMD 0603
10
SMD 0805
2
SMD 0402
4
SMD 0402
8
SMD 0402
1
SMD 0805
2
SMD 0805
2
SMD 0805
2
SMD 0805
2
SMD 0805
2
SMD 0805
2
SMD 0805
6
SMD 0805
6
SMD 0805
D1
D2
R46
R40
C27
U2
R30
R43 C22
R42
C24 C23
C28
U3
R31
R41
C25
W1
P4
R33
C26 C19 C29
C2
C31
P0U1024 P0U1023 P0U101 P0U1022 P0U102 P0U1021 P0U103 P0U1020 P0U104 P0U1019 P0U105 P0U1018 P0U106 P0U1017 P0U107 P0U108
C17
D6
C21 R37
D4 D3
C12
R19 R20 R21 R22
R36
R29 P0U1032 P0U1031 P0U1030 P0U1029 P0U1028 P0U1027 P0U1026 P0U1025 P0R1902 P0R1901 P0R502 P0R501 P0R2002 P0R2001 P0R602 P0R601 P0R2102 P0R2101 P0C1002 P0C1001 P0C1302 P0C1301 P0C1202 P0C1201 P0C1102 P0C1101 P0C1402 P0C1401 P0C1502 P0C1501 P0C1602 P0C1601 P0C1702 P0C1701 P0C1802 P0C1801 P0C2502 P0C2501 P0C2402 P0C2401 P0C2302 P0C2301 P0C2202 P0C2201 P0C2102 P0C2101 P0C2002 P0C2001 P0C1902 P0C1901 P0C2702 P0C2701 P0C2602 P0C2601 P0C2802 P0C2801 P0C2902 P0C2901 P0C3002 P0C3001 P0C3102 P0C3101 P0C3202 P0C3201 P0J1017 P0J1016 P0J1015 P0J1014 P0J1013 P0J1012 P0J1011 P0J1010 P0R1402 P0R1401 P0R1202 P0R1201 P0R1102 P0R1101 P0R1502 P0R1501 P0R1802 P0R1801 P0R1602 P0R1601 P0R2202 P0R2201 P0R2502 P0R2501 P0R2602 P0R2601 P0R2702 P0R2701 P0R2802 P0R2801 P0R3202 P0R3201 P0R3102 P0R3101 P0R3002 P0R3001 P0R2902 P0R2901 P0R4302 P0R4301 P0R4202 P0R4201 P0R4102 P0R4101 P0R4002 P0R4001 P0R3902 P0R3901 P0R3802 P0R3801 P0R3702 P0R3701 P0R3602 P0R3601 P0R3502 P0R3501 P0R3402 P0R3401 P0R3302 P0R3301 P0R4402 P0R4401 P0R4602 P0R4601 P0R4502 P0R4501 P0U1016 P0U1015 P0U1014 P0U1013 P0U1012 P0U1011 P0U1010 P0U2030 P0U2029 P0U2028 P0U2027 P0U2026 P0U2025 P0U2024 P0U2023 P0U2022 P0U2021 P0U2020 P0U2019 P0U2018 P0U2017 P0U2016 P0U2015 P0U2014 P0U2013 P0U2012 P0U2011 P0U2010 P0U2044 P0U2043 P0U2042 P0U2041 P0U2040 P0U2039 P0U2038 P0U2037 P0U2036 P0U2035 P0U2034 P0U6014 P0U6013 P0U6012 P0U6011 P0U6010 P0U2031 P0R702 P0R701 P0C102 P0C101 P0C202 P0C201 P0C302 P0C301 P0C502 P0C501 P0C402 P0C401 P0C602 P0C601 P0C702 P0C701 P0C802 P0C801 P0C902 P0C901 P0D102 P0D101 P0D202 P0D201 P0D302 P0D301 P0D403 P0D402 P0D401 P0D502 P0D501 P0J109 P0J108 P0J107 P0J106 P0J105 P0J104 P0J103 P0J102 P0J101 P0D603 P0D602 P0D601 P0K108 P0K107 P0K106 P0K105 P0K104 P0K103 P0K102 P0K101 P0P404 P0P403 P0P402 P0P401 P0R102 P0R101 P0R402 P0R401 P0R202 P0R201 P0R802 P0R801 P0U109 P0U209 P0U208 P0U207 P0U206 P0U205 P0U204 P0U308 P0U307 P0U306 P0U305 P0U304 P0U303 P0U302 P0U301 P0U503 P0U502 P0U501 P0U408 P0U407 P0U406 P0U405 P0U404 P0U403 P0U402 P0U401 P0U609 P0U608 P0U607 P0U606 P0U605 P0U604 P0U603 P0U602 P0U601 P0W102 P0W101 P0Y102 P0Y101 P0U203 P0U2032 P0U202 P0U2033 P0U201
R35
U6
R38
R14
C11
R18
C13
R15 R16
C16
R44
D5
Y1
R39
C15 R28
C10
C20
R27
C7 C9
C8
C18
R34
R11 C6
R25
C14
R12
C3 C1
R4
C5
C4 R1 R2
R26
K1
U1
R32
R5 R6 R7 R8
U4
C32 R45
C30
J1
U5
Assembly: 1st step
ADL5519 (U1) MC9S08AW32 (U2) DS275 (U4) AD8534 (U6) MAX481 (U3)
Assembly: 2nd step
Cap 56p 0402 (4x) Res 51Ohms 0402 (2x) Res 75Ohms 0402 (3x) Res 91Ohms 0402 (6x) P4 not mounted Small bridge mounted instead of R16
Assembly: 3rd step Zener 5.1V (D6, D4) Diode 4002 (D5, D3) Quartz Y1 Led D2, D1 Cap 470n 0805 (10x) Cap 100n 0603 (6x) Cap 100p 0603 (5x)
Assembly: 4th step Cap 22n 0603 (4x) Cap 22p 0805 (2x) Cap Pol 10uF C30 Res 1.2k 0805 (6x) Res 910 1% 0805 (2x) Res 1.8k 1% 0805 (2x) Res 1M 0805 (R32)
Assembly: 5th step Res 3.3k 0805 (2x) Res 8.2k 0805 (2x) Res 2.2k 0805 (2x) Res 120 0805 (2x) Res 22 0805 (6x)
Finish the assembly with: Soldering the PCB in the schubert box. Use SMA and DB15 connector to adjust PCB height. Mounting on bottom layer DB15, Relay and 7805.
