Version 5 Release 19 January 2009 EDU_CAT_EN_MTD_FX_V5R19
1
Mold Tooling Design Student Notes:
Table of Contents Master Exercise Presentation
3
Design Intent : The Phone Handset Design Process: The Phone Handset
4 5
Master Exercise (1): Creating a New Mold
6
Do It Yourself
Master Exercise (2): Creating Mold Components Do It Yourself
Master Exercise (3): Creating Injection Features
8 9
10 11
Copyright DASSAULT SYSTEMES
Do It Yourself
7
Copyright DASSAULT SYSTEMES
2
Mold Tooling Design
Master Exercise Presentation
Student Notes:
The Phone Handset 120 Min
Copyright DASSAULT SYSTEMES
In this exercise, you will create a Mold for an existing Molded Part (Phone Handset) You will practice the tools learnt in each lesson in the subsequent steps of master exercise.
Copyright DASSAULT SYSTEMES
3
Mold Tooling Design
Design Intent: The Phone Handset
Student Notes:
Copyright DASSAULT SYSTEMES
Insert the Molded Part in a new Mold Product Create the Mold Base Perform core and cavity separation Add several guiding, fixing and ejection components Create injection gates and runners Create coolant channels
Copyright DASSAULT SYSTEMES
4
Mold Tooling Design Student Notes:
Design Process: The Phone Handset
1 Insert Molded Part into new Mold product
2 Create the Mold Base and form Plates
3
Copyright DASSAULT SYSTEMES
Insert components
4
Create Gates/Runners and Coolant Channels
Copyright DASSAULT SYSTEMES
5
Mold Tooling Design
Master Exercise: The Phone Handset
Student Notes:
Step 1: Creating a New Mold 40 min.
Copyright DASSAULT SYSTEMES
In this step, you will create a new Mold product, insert and position the Molded Part and split the Core and Cavity Plates to fit the shape of the Molded Part.
Copyright DASSAULT SYSTEMES
6
Mold Tooling Design
Do It Yourself
Student Notes:
Part used: MoldedPart.CATPart Enter workbench Mold Tooling Design Open and insert attached Component: the Molded Part Select a Mold Base in Catalog Adjust the height of Core and Cavity Plates Adjust the position the Molded Part in the Mold Base Split the Core Plate using the Core Surface
Copyright DASSAULT SYSTEMES
Split the Cavity Plate using the Cavity surface
Copyright DASSAULT SYSTEMES
7
Mold Tooling Design
Master Exercise: The Phone Handset
Student Notes:
Step 2: Creating Mold Components 50 min
Copyright DASSAULT SYSTEMES
In this step, you will choose and instantiate several types of components in a Mold base.
Copyright DASSAULT SYSTEMES
8
Mold Tooling Design
Do It Yourself
Student Notes:
Part used: Creating_Mold_Components_Step2_Start.CATProduct
Create Guiding Components: Leader Pins
Copyright DASSAULT SYSTEMES
Create Fixing Components: Cap Screws Create and Split Ejection Components: Ejector Pins
Copyright DASSAULT SYSTEMES
9
Mold Tooling Design
Master Exercise: The Phone Handset
Student Notes:
Step 3: Creating Injection Features 30 Min
Copyright DASSAULT SYSTEMES
In this Step, you will learn how to create all necessary Injection features in a Mold.
Jan 19, 2009 - Select new Product in the specification tree (orange highlight) ... Page 5 ... Select in the dialog box the design table icon corresponding to ...
Jan 19, 2009 - Switch to Assembly Design workbench. Create coincidence constraint between published support face from Panel_P11 and Extract.1 line from ...
Jan 19, 2009 - Sprue Bushing. Support Pillar. User Component. O-Ring. Plug. Spring. Baffle .... Assemble Boolean operation will be created when a Tooling ...
Jan 19, 2009 - CATIA Training .... been created in the specification tree in father sub-assembly ... required (no need for the complete Mold assembly).
Jan 19, 2009 - Positioning the Molded Part : Automatic Positioning. 34 ..... You can create a new Mold Base by defining the plates' number, type and dimensions: ... When the Molded Part contains deep hollows, you may decide not to use Ejectors, but i
Sep 19, 2008 - Create and name the assembly as âConnector Assemblyâ. Add a sub-assembly âConnector Card assemblyâ and two instances of âConnector.
Jan 19, 2009 - ... 7: Creating a Slot. 65. Step 8: Creating a Small Assembly (T-Chock) ... Modify the aliases as follow (depending on where CATIA is installed) ...
Sep 19, 2008 - -admin: Starts CATIA in administrator mode for the purpose of locking settings. -object: Starts CATIA and loads the specified object. Windows ...
Jan 19, 2009 - Students attending this course should have knowledge of CATIA V5. Fundamentals .... shaft, groove), as well as dress-up features (fillet and ...
Jan 19, 2009 - Performing Manual Feature Recognition. 15 .... Manual FR allows to recognize a large range of feature ... Fillet (rolling ball, constant radius).
The CATIA Version 5 Mold Tooling Design application helps you ..... the assembly constraints that have been defined between all the components of the mold. 1.
design a complete injection mold, from the mold base to the components using catalogs whether ... CATPart file from the online/samples/MoldDesign directory.
Aug 19, 2008 - Select this edge to be filleted and key in a 3mm radius value: 3.7 - You are going to create a multi-edge fillet on the previous surface: ⢠Click on ...
Jan 19, 2009 - EXERCISE BOOK ... Step 2: Compare with a Model Cleaned in CATIA V4. 9 ... In this this exercise, you will migrate a CATIA V4 model file ...
Lesson 1: Introduction to Generative Shape Design ... 'CATIA V5 for Surfaces' is to teach you how to build basic and advanced ... This course is designed using a process-based approach to training. ... You should view the student manual as a suppleme
Jan 19, 2009 - Design. Assembly Design. â« General Check options as shown on illustration. Aerospace Sheet Metal. Set options as shown on illustration ...
Aug 19, 2008 - You should view the student manual as a supplement to, not a replacement for, the ..... Ensure that there are no questions before moving on to the next step. ..... tricky situations in the parent-children relationship inside the part.
In complex models, features must be structured in a logical way. It helps in better understanding of the designing process and reduction in tree size. Structuring ...
Aug 19, 2008 - if the radius of the curve element is less than or equal to the sheetmetal thickness and the Extrusion direction is towards center of the curve ...
Manual coupling: Used when various sections do not have the same number of vertices. 6. Multi-Sections Solid using Relimitations: By clearing the Relimitation ...
Aug 19, 2008 - Users familiar with CATIA V5 Fundamentals ... which you would use particular tools and methods, and illustrate the process flow to be followed for a project. ... Example page: .... assembly. ..... Select Part Arm Rest as Father. d.
Jan 19, 2009 - EXERCISE BOOK. Copyright ... Students attending this course should have knowledge of CATIA V5 ...... For manual inputs, selection is done by.
Jan 19, 2009 - CATIA V5 Fundamentals. Prerequisites. Students attending this course should have knowledge of CATIA V5 ...... on the 3D assembly only, not ...