the front suspension member. Torque: 74 ... (g) Install the bolt of the rack housing heat insulator. ... Connect the engine rear mount insulator and front suspension.
INSTALL ENGINE REAR MOUNT INSULATOR AND ENGINE REAR MOUNT BRACKET Install the engine rear mount bracket with the 3 bolts. Torque: 49 N·m (500 kgf·cm, 36 ft·lbf) Install the engine rear mount insulator with the through bolt and No. 2 engine rear mount bracket. Torque: 64 N·m (650 kgf·cm, 47 ft·lbf)
INSTALL PS GEAR ASSEMBLY Align the matchmarks on the No. 3 intermediate shaft assembly and control valve shaft. Install the No. 3 intermediate shaft assembly with the bolt. Torque: 28 N·m (290 kgf·cm, 21 ft·lbf) Install the grommet and bracket to the PS gear assembly.
F08807
HINT: Install the bracket with the inscribed mark facing to the front of the vehicle.
Front Inscribed Mark
F10345
(d)
Install the PS gear assembly with the 4 bolts and nuts to the front suspension member. Torque: 74 N·m (750 kgf·cm, 54 ft·lbf) NOTICE: Because the nut has its own stopper, do not turn the nut and torque the bolt with the nut fixed. (e) Install the column hole cover sub-assembly. F09936
(f)
(g) (h)
Install the dynamic damper and rack housing heat insulator with the 2 bolts as sown in the illustration. Torque: 18 N·m (180 kgf·cm, 13 ft·lbf) Install the bolt of the rack housing heat insulator. Torque: 35 N·m (360 kgf·cm, 26 ft·lbf) Install the stabilizer bar (See page SA-39 ).
F09939
2002 ECHO (RM884U)
Author:
Date:
1121
SR-62 STEERING
3. SST
(a)
(b)
-
POWER STEERING GEAR
INSTALL FRONT SUSPENSION MEMBER WITH LOWER SUSPENSION ARM AND PS GEAR ASSEMBLY Using SST, align the holes of the front suspension member and body. SST 09670-00010 Employ the same manner described above to the other side.
F08808
(c)
B
Install the front suspension member with lower suspension arm and PS gear assembly with the 4 bolts. Torque: Bolt A: 116 N·m (1,180 kgf·cm, 85 ft·lbf) Bolt B: 70 N·m (715 kgf·cm, 52 ft·lbf)
B A A
F08469
4.
Bolt
Nut F08468
CONNECT ENGINE REAR MOUNT INSULATOR AND FRONT SUSPENSION MEMBER Connect the engine rear mount insulator and front suspension member with the bolt and 2 nuts. Torque: 80 N·m (810 kgf·cm, 59 ft·lbf) 5. CONNECT LOWER SUSPENSION ARM TO STEERING KNUCKLE (See page SA-35 ) 6. DISENGAGE ENGINE SLING DEVICE FROM ENGINE HANGERS (a) Disengage the engine chain hoist from the engine hangers. (b) Remove the 2 No. 1 engine hangers. 7. INSTALL ENGINE HOOD (See page BO-6 )
8. (a) (b)
CONNECT TUBE CLAMP Temporarily connect the pressure feed and return tubes. Connect the tube clamp with the bolt. Torque: 7.8 N·m (80 kgf·cm, 69 in.·lbf)
F09859
2002 ECHO (RM884U)
Author:
Date:
1122
SR-63 STEERING
9. (a)
-
POWER STEERING GEAR
CONNECT PRESSURE FEED AND RETURN TUBES Using SST, connect the pressure feed and return tubes. SST 09023-12900 Torque: 27 N·m (280 kgf·cm, 20 ft·lbf)
HINT: SST
Fulcrum Length
F11507
(b) (c) 10. 11. 12.
Use a torque wrench with a fulcrum length of 300 mm (11.81 in.). This torque value is effective in case that SST is parallel to a torque wrench. Connect the return hose with the clip. Connect the column hole cover sub-assembly. CONNECT SLIDING YOKE (See page SR-20 ) INSTALL NO. 2 COLUMN HOLE COVER (See page SR-20 ) CONNECT RH AND LH TIE ROD ENDS (See page SA-14 ) INSTALL RH AND LH ENGINE UNDER COVERS PLACE FRONT WHEELS FACING STRAIGHT AHEAD
13. 14. HINT: Do it with the front of the vehicle jacked up. 15. CENTER SPIRAL CABLE (See page SR-20 ) 16. INSTALL STEERING WHEEL (a) Align the matchmarks on the steering wheel and steering column main shaft. (b) Temporarily tighten the steering wheel set nut. 17. BLEED POWER STEERING SYSTEM (See page SR-4 ) 18. CHECK STEERING WHEEL CENTER POINT 19. TORQUE STEERING WHEEL SET NUT Torque: 50 N·m (510 kgf·cm, 37 ft·lbf) 20. INSTALL STEERING WHEEL PAD (See page SR-20 ) 21. CHECK FRONT WHEEL ALIGNMENT (See page SA-5 )
or twist the brake fluid tube. SPECIFICATIONS ... 49N-m. Rear shock absorber upper mount bolt 39.2N-m ... Disconnect the engine fuel tube. Drain the coolant.
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