Section Title
General Specifications Engine Data General Emission standard Identification code Firing order Bore Stroke Cubic capacity Compression ratio Power output (EEC)
mm cc kW PS at rev/min Nm at rev/min Continuous rev/min Intermittent rev/min
Torque (EEC) Max. permissible engine speed
Spark plugs
93EEC BRG 1-4-2-5-3-6 93,03 71,99 2936 9,0 : 1 107 145 5500 168 2500 5800 5800 AGRF 32C1
Engine identification code 1. Engine serial number
2
2. Engine code 3. Build date – 1st number: Year (e.g. 4 = 1994, 6 = 1996)
1
– Letter: Month (A = January to M = December) – 2nd number: Day (1 to 31)
3
S2104058
xx/xx
Model
00-01-1
Section Title
Cast mark – The cast mark is located in the proximity of cylinder no. 3. – “F” = 2,9 V6 12V engine
S2104057
Dimensions Cylinder block Cast mark Cylinder bore diameter, standard class 1 Cylinder bore diameter, standard class 2 Cylinder bore diameter, standard class 3 Cylinder bore diameter, standard class 4 Cylinder bore diameter, oversize class A Cylinder bore diameter, oversize class B Cylinder bore diameter, oversize class C Cylinder bore diameter, service standard Cylinder bore diameter, oversize 0,5 Cylinder bore diameter, oversize 1,0 Fitted main bearing shells, vertical diameter, standard Fitted main bearing shells, vertical diameter, undersize 0,254 Centre main bearing width Number of main bearings Main bearing parent bore diameter, standard Main bearing parent bore diameter, oversize 0,38 Camshaft bearing parent bore diameter, front Camshaft bearing parent bore diameter (without bearing bushes), middle 1 Camshaft bearing parent bore diameter, middle 2 Camshaft bearing parent bore diameter, rear
mm mm mm mm mm mm mm mm mm mm mm mm mm
F 93,010 – 93,020 93,020 – 93,030 93,030 – 93,040 93,040 – 93,050 93,520 – 93,530 93,530 – 93,540 93,540 – 93,550 93,040 – 93,050 93,540 – 93,550 94,040 – 94,050 57,008 – 57,042 56,754 – 56,788
mm mm mm mm
22,610 – 22,660 4 60,620 – 60,634 61,000 – 61,014 47,025 – 47,060 46,645 – 46,680
mm mm
46,265 – 46,300 45,885 – 45,920
mm mm mm mm mm
56,980 – 57,000 56,726 – 56,746 0,008 – 0,056 26,390 – 26,440 26,771 – 26,821
Dimensions Crankshaft Main bearing journal diameter, standard Main bearing journal diameter, undersize 0,254 Main bearing journal to shell clearance Centre main bearing shoulder width, standard Centre main bearing shoulder width, oversize 0,38 xx/xx
Model
00-01-2
Section Title
Flanged bearing shell width, standard Flanged bearing shell width, oversize 0,38 End float Big-end bearing journal diameter, standard Big-end bearing journal diameter, undersize 0,254 Big-end bearing journal to shell clearance
mm mm mm mm mm mm
26,190 – 26,260 26,570 – 26,640 0,080 – 0,240 53,980 – 54,000 53,726 – 53,746 0,006 – 0,064
mm mm mm mm mm mm mm mm mm mm
92,972 – 92,982 92,982 – 92,992 92,992 – 93,002 93,002 – 93,012 93,000 – 93,020 93,500 – 93,520 94,000 – 94,020 0,028 – 0,048 0,030 – 0,050 0,030 – 0,050 0,400 – 1,400 150 150 from the expander ring gap (opposite the top compression ring) 25 mm from the expander ring gap opposite the marked side of the piston 25 mm from the expander ring gap (opposite the top intermediate ring)
mm mm mm mm
23,994 – 23,997 23,997 – 24,000 0,005 – 0,011 0,018 – 0,042
Dimensions Pistons Piston diameter, standard 1 Piston diameter, standard 2 Piston diameter, standard 3 Piston diameter, standard 4 Piston diameter, service standard Piston diameter, service oversize 0,5 Piston diameter, service oversize 1,0 Piston clearance in bore (unused) Piston ring gaps (fitted), top Piston ring gaps (fitted), middle bottom Ring gap position, top (from the expander ring gap) Ring gap position, middle
Lower oil control ring, top intermediate ring Expander
Lower intermediate ring
Dimensions Piston Pins Pin diameter, red Pin diameter, blue Clearance in piston Interference fit in small-end bore
xx/xx
Model
00-01-3
Section Title
Dimensions Connecting rods Bore diameter (without bearing shells), big end Bore diameter (without bearing shells), small end Fitted big-end bearing shells, vertical inside diameter, standard Fitted big-end bearing shells, vertical inside diameter, oversize
mm mm mm
56,820 – 56,840 23,958 – 23,976 54,006 – 54,046
mm
53,752 – 53,792
mm mm mm mm mm
K 75 / 65 75 / 18 15 8,063 – 8,088 8,263 – 8,288 8,463 – 8,488 8,663 – 8,688 8,863 – 8,888
Dimensions Cylinder head Cast mark Upper correction angle (production), inlet/exhaust Service correction cutter Lower correction angle (production), inlet Service correction cutter Stem bore (inlet and exhaust valve), standard Stem bore (inlet and exhaust valve), oversize 0,2 Stem bore (inlet and exhaust valve), oversize 0,4 Stem bore (inlet and exhaust valve), oversize 0,6 Stem bore (inlet and exhaust valve), oversize 0,8 Dimensions Camshaft Drive Valve timing, inlet opens BTDC Valve timing, inlet closes ABDC Valve timing, exhaust opens BBDC Valve timing, exhaust closes ATDC Cam lift, inlet Cam lift, exhaust Cam length (between heel and toe), inlet Cam length (between heel and toe), exhaust Thickness of camshaft thrust plate Camshaft end float Number of camshaft bearings Bearing diameter – camshaft bearing journal, front Bearing diameter – camshaft bearing journal, middle 1 Bearing diameter – camshaft bearing journal, middle 2 Bearing diameter – camshaft bearing journal, rear Bearing bush inside diameter, front Bearing bush inside diameter, middle 1 Bearing bush inside diameter, middle 2 Bearing bush inside diameter, rear
xx/xx
Model
mm mm mm mm mm mm mm mm mm mm mm mm mm mm
Single roller chain 3/8’’ 30 66 76 20 6,54 6,54 36,215 – 36,405 36,215 – 36,405 4,020 – 4,050 0,065 – 0,165 4 43,903 – 43,923 43,522 – 43,542 43,141 – 43,161 42,760 – 42,780 43,948 – 43,968 43,567 – 43,587 43,186 – 43,206 24,805 – 42,825
00-01-4
Section Title
Dimensions Valves Valve tappet diameter Tappet clearance in housing Free valve spring height Spring force, valve open Spring force, valve closed
mm mm fitted mm mm N N
22,200 – 22,212 0,023 – 0,060 53 800 – 867 417 – 467
mm not fitted mm mm mm mm mm mm mm mm mm
41,85 – 42,24 104,65 – 105,35 8,025 – 8,043 8,225 – 8,243 8,425 – 8,443 8,625 – 8,643 8,825 – 8,843 0,020 – 0,063 9,54 Part No. 86 TM 6571 AB
mm mm mm mm mm mm mm mm mm
35,83 – 36,21 104,60 – 105,60 7,999 – 8,017 8,199 – 8,217 8,399 – 8,417 8,599 – 8,617 8,799 – 8,817 0,046 – 0,089 9,54 Part No. 86 TM 6571 AB
mm mm mm
0,154 – 0,304 0,050 – 0,200 0,035 – 0,100
Dimensions Inlet valve Valve head diameter Valve length Valve stem diameter, standard Valve stem diameter, oversize 0,2 Valve stem diameter, oversize 0,4 Valve stem diameter, oversize 0,6 Valve stem diameter, oversize 0,8 Valve stem clearance in guide Valve lift, at zero valve clearance Viton oil control ring
Dimensions Exhaust valve Valve head diameter Valve length Valve stem diameter, standard Valve stem diameter, oversize 0,2 Valve stem diameter, oversize 0,4 Valve stem diameter, oversize 0,6 Valve stem diameter, oversize 0,8 Valve stem clearance in guide Valve lift at zero valve clearance Viton oil control ring
Dimensions Oil pump Rotor/housing clearance Inner/outer rotor clearance Rotor end float at mating face
xx/xx
Model
00-01-5
Section Title
Lubricants, Adhesives and Sealers Description Sealer for vibration damper bolt, joint between the cylinder head ventilation plenum and the cylinder block, cylinder head cover flange mating faces Sealer, crankshaft main bearing caps to the cylinder block, sump to cylinder block, coolant pump and timing cover to cylinder block (Loctite 518) Sealer for contact faces of the cylinder block and cylinder heads and the inlet manifold flange (Wellseal) Spark plug thread lubricant (Never Seez) High-temperature grease for torque converter guide bore
Ford Specification SPM-2G-3121-A
ESKM-4G-269-A SPM-4G-9112-F ESE-M1244-A ESDM-1C220-A
Motor oil Designation Specification Ambient temperature -20 to over 40 C Ford Multigrade Super Motor Oil SAE 10W30 API/SH/CD EC If engine oils of other brands are used, it is imperative to ensure that these conform to API SH/CD or better in the particular viscosity class. Capacity Litres 4,8 4,0 4,25
Description Engine oil, initial fill Oil change excl. filter Oil change, incl. filter Torques General Engine hood hinges Wiring loom bracket to fender apron panel
Nm 23 10
lbf.ft. 17 7
Nm 6 12 18 23 23 12 15 9
lbf.ft 4 9 13 17 17 9 11 7
Torques Inlet Manifold Inlet manifold, stage 1 Inlet manifold, stage 2 Inlet manifold, stage 3 Inlet manifold, stage 4 after a 15 min. warm-up at 1000 rev/min Stage 5 Fuel rail to inlet manifold Intake air temperature (IAT) sensor. Inlet air plenum chamber to inlet manifold
xx/xx
Model
00-01-6
Section Title
Torques Exhaust manifold Exhaust manifold to cylinder head Heat shield to exhaust manifold Exhaust pipe to exhaust manifold Exhaust pipe to catalytic converter
Nm 28 9 47 45
lbf.ft 21 7 35 33
Nm 25 25
lbf.ft 18 18
Nm 44 44 44
lbf.ft 32 32 32
Nm 41 44
lbf.ft 30 32
Nm 9 25 10 15 6 23
lbf.ft 7 18 7 11 4 17
Nm 25 25 18
lbf.ft 18 18 13
Nm 11 19 11 5 8
lbf.ft 8 14 8 4 6
Torques Alternator Alternator bracket Alternator to bracket Torques Transmission Flange bolts (all) Torque converter to drive plate Starter motor to transmission Torques Air conditioning system Belt tensioner for drive belt of air conditioning compressor Air conditioning compressor to cylinder block Torques Coolant circuit Coolant pump Belt pulley to coolant pump Thermostat housing/bypass connector Engine coolant temperature (ECT) sensor Coolant temperature sender unit Coolant drain plug Torques Steering Power steering pump to bracket Power steering pump pulley Intermediate shaft to steering shaft Torques Oil circuit Oil intake pipe to oil pump Oil pump to cylinder block Oil pump cover Sump, stage 1 Sump, stage 2 xx/xx
Model
00-01-7
Section Title
Torques Oil baffle Oil drain plug Oil pressure switch Oil filter Bracket – oil dipstick tube
19 25 27 15 44
14 18 20 11 32
Nm 80 80 83 47 63 50
lbf.ft 59 59 61 35 46 37
Nm 64 11 11 10 45 85 19 97
lbf.ft 47 8 8 7 33 85 14 72
30
22
20
15
90 32 19 30 85 23 50
90 24 14 22 85 17 37
Nm 10 38 73 90 7
lbf.ft 7 28 54 90 5
Torques Front axle Transverse brace to front axle Front axle to side member Suspension arm to spindle carrier Link rod to stabiliser bar Track rod to spindle carrier Lower engine mounting to crossmember Torques Cylinder block Camshaft sprocket Camshaft thrust plate Chain guide to cylinder block Timing chain tensioner to cylinder block Vibration damper bolt to crankshaft, stage 1 Vibration damper bolt to crankshaft, stage 2 Timing cover to cylinder block Main bearing caps Big-end bearing caps (connecting rods and big-end bearing bolts, identification codes 6AA and KX 110 respectively) Big-end bearing caps (connecting rods and big-end bearing bolts, identification codes 5AB and KX 900 respectively), stage 1 Big-end bearing caps, stage 2 Spark plugs Distributor retaining plate Flywheel pressure plate to crankshaft, stage 1 Flywheel pressure plate to crankshaft, stage 2 Clutch pressure plate to flywheel Bracket with engine mounting bracket to cylinder block Torques Cylinder Head Thermostat housing/bypass connector Cylinder head (internal Torx bolts), stage 1 Cylinder head (internal Torx bolts), stage 2 Cylinder head (internal Torx bolts), stage 3 Cylinder head cover xx/xx
Model
00-01-8
Section Title
Torques Rocker shaft, stage 1 Rocker shaft, stage 2 Exhaust manifold to cylinder head Heat shield to exhaust manifold
xx/xx
32 90 28 9
Model
24 90 21 7
00-01-9
