Year

Description

Illus

GENERAL MOTORS 3T40 (was TH125)

3 speed front whwwl drive, chain driven Vauxhall, Opel, & GM USA

Iss 01/05/97

Part No.

Illus

Description

Year

Forward steel (waved 0.047" thick)

KITS Master Master (thin friction)

-84 161 01 02 84-90 161 01 03

Overhaul

161 02 02

Gasket & seal Gasket set Rubber only

161 03 01 161 04 01 161 05 01

Servo seals only Shaft sealing ring Shaft sealing ring

161 05 02 80-81 161 06 01 81-90 161 06 02

(1)

161 13 05 161 13 06 161 13 07

Forward pressure 4.65mm Forward pressure 5.35mm Forward pressure 6.05mm

161 13 03 161 13 02 161 13 01

Low & reverse friction 136mm x 2.0 x 40T Low & reverse friction 136mm x 2.2 x 40T Low & reverse steel 138mm x 2.0 x 11T

161 09 01 161 09 02

Low & reverse steel 149mm x 2.23 x 11T Low & reverse steel wavy 138mm x 2.2 x 11T Low & reverse pressure

Plain thrust kit Needle thrust kit

161 10 01 161 10 02

BRAKE BANDS

Pump slide repair kit Front input carrier repair kit Rear reaction carrier repair kit

161 20 01 161 10 03 161 10 04

(4/5) (4/5) (4)

79-84 161 11 02 84-90 161 11 04 79-84 161 12 04

(4) (1) (1)

84-90 161 12 06 79-90 161 12 05 161 13 04

Intermediate (replaces narrow band)

Pan Cover to case (2nd design) Cover to case centre Intermediate servo cover Valve body cover Valve body seperator plate to case Valve body to seperator plate

161 25 01 161 25 04 161 25 06 161 25 05 161 25 02 (2) (2)

79-82 161 25 03 83-90 161 25 07

RUBBER COMPONENTS Direct clutch outer lip seal Direct clutch inner lip seal Direct clutch centre lip seal Forward clutch inner lip seal Forward clutch outer lip seal Forward clutch outer lip seal Low & reverse clutch inner lip seal

161 18 03 161 18 01 161 18 02 79-90 161 18 04 79-86 161 18 05 87-90 161 18 12 161 18 06

Low & reverse outer lip seal Intermediate servo lip seal (outer) Intermediate servo lip seal (inner) Intermediate servo lip seal (inner) Strainer to case “O” ring

161 18 07 85-90 161 18 09 85-90 161 18 10 85-90 161 18 11 161 16 01

Reverse pipe to case “O” ring Governor cover “O” ring Slide “O” ring Speedo sleeve “O” ring Intermediate pin seal

161 16 02 161 16 03 161 16 04 161 16 05 161 20 01

Speedo shaft lip seal Oil pipe plug seal Pump drive washer Filter grommet (early) Filter grommet (late)

161 18 08 161 20 02 161 20 04 161 20 05 161 20 06

METAL CLAD SEALS Converter Manual control shaft Manual control shaft Axle Rear extension

161 15 01 80-83 161 15 04 84-90 161 15 02 161 15 03 161 15 03

79-90 161 12 03

Forward pressure 2.36mm Forward pressure 3.20mm Forward pressure 3.76mm

Plain bush kit Needle bush kit

GASKETS

Part No.

161 14 02

FILTER Pick-up

161 27 01

BUSHES & BEARINGS Converter 39 x 35.75 x 15.5 Converter (lock-up) 39.8 x 36.75 x 15.5 Driven sprocket support 46.3 x 43.25 x 11.5 Drive sprocket support 26.3 x 23.2 x 12.3 Final drive gear to case 39.5 x 36.5 x 10.8

(2)

161 21 01 161 21 02 161 21 03 161 21 04 161 21 05

Direct clutch drum - front 59.5 x 56.7 x 9.6 Direct clutch drum - rear 68.8 x 66.5 x 10 Input shaft 30.6 x 27.5 x 16 Input internal gear 41 x 38 x 9 Reaction sun gear

161 21 06 161 21 07 161 21 08 161 21 09 161 21 10

Low & reverse clutch housing 52 x 49 x 7.5 Reaction carrier 52 x 49 x 7.5 Pump shaft 22.32mm OD x 15.90 shaft x 24N Pump shaft 25.50mm OD x 17.43 shaft x 25N

161 21 11 161 21 11 161 21 18 161 21 19

Drive sprocket bearing 52 OD x int needles Driven sprocket bearing 63.2 OD x int needles

161 21 17 161 21 16

Sleeve - pump cover Sleeve - case cover (repair) 32 x 28 x 25 Sleeve - driven sprocket support (repair)

161 21 14 161 21 13 161 21 12

THRUST WASHERS Reverse clutch to low race - 1.05 mm selective Reverse clutch to low race - 1.47 mm selective Reverse clutch to low race - 1.89 mm selective

161 22 20 161 22 21 161 22 22

Reverse clutch to low race - 2.31 mm selective Reverse clutch to low race - 2.73 mm selective Reverse clutch to low race - 3.15 mm selective

161 22 23 161 22 24 161 22 25

Needle sun to diff carrier 51x 33x 3.88 early Needle sun to diff carrier 54x34x4 late Needle Intermediate gear front 51x33x3.55 Needle diff to case 57x36.6x3.50 Needle intermediate gear rear (cup) 59.4x38.3x7.55

161 23 02 161 23 05 161 23 02 161 23 03 161 23 04

Diff carrier to case - 1.45 mm selective Diff carrier to case - 1.55 mm selective Diff carrier to case - 1.69 mm selective Diff carrier to case - 1.75 mm selective Diff carrier to case - 1.81 mm selective

161 22 10 161 22 11 161 22 12 161 22 13 161 22 14

Diff carrier to case - 1.95 mm selective Diff carrier to case - 2.05 mm selective Diff carrier to case - 2.15 mm selective Diff carrier to case - 2.25 mm selective Diff carrier to case - 2.35 mm selective

161 22 15 161 22 16 161 22 17 161 22 18 161 22 19

Drive sprock to support 65 x 55 x 1.5 x 4 lugs P) Drive sprock to case rear 50 x 35 x 1.6 x 4 lugs P) Direct clutch front to support 88 x 66 x 1.6 (P)

161 22 02 161 22 01 161 22 04

Input shaft 51.7 x 31 x 10.7 (P)

161 22 05

CLUTCH PLATES Direct friction 117mm x 2.0 x 32T Direct friction 117mm x 1.80 x 32T Direct steel 118mm x 2.3 x 24T

(4) (4) (4)

Direct pressure 4.65mm Direct pressure 5.35mm Direct pressure 6.05mm Forward friction 117mm x 2.0 x 32T Forward friction 117mm x 1.80 x 32T Forward steel 125mm x 2.0 x 26T

79-84 161 11 01 84-90 161 11 03 79-90 161 12 01 161 13 03 161 13 02 161 13 01

(4) (4) (3)

79-84 161 11 01 84-90 161 11 03 79-90 161 12 02

JP(Automatic Transmissions)Ltd Telephone 0117-9214351

(Fax 0117-9273922)

GM 1

GENERAL MOTORS 3T40 (was TH125) Illus

Description

3 speed front whwwl drive, chain driven Vauxhall, Opel, & GM USA Iss 01/05/97

Year Part No.

Input carrier front 58 x 42 x 1.5 4 ext lugs (S) Input carrier rear 53 x 42 x 1.6 x 4 ext lugs (S)

161 22 06 161 22 07

Reaction carrier to low race front 76.5 x 60 x 3.5 P Reaction carrier rear 71 x 54 x 1.6 x 4 int lugs (S) Needle - driven sprocket front 73 x 54 x 3.5 Sprock to sprocket support 73 x 64 x 4 (P)

161 22 08 161 22 09 161 23 01 161 22 03

Input gearset 0.670" x 0.325" x 0.025" Input gearset batwing Rear gearset planet thrust 0.800" x 0.405" x 0.024" Final drive planet 0.980" x 0.435" x 0.025" Final drive planet (late) 0.980" x 0.550" x 0.025"

161 22 27 161 22 28 161 22 26 161 22 29 161 22 30

Illus

Description

Year

TOOLS Manual

161 33 20

CIRCLIPS Reaction sun selective - 0.089"/0.093" pink Reaction sun selective - 0.096"/0.100" brown Reaction sun selective - 0.103"/0.106" light blue Reaction sun selective - 0.109"/0.113" white Reaction sun selective - 0.116"/0.120" yellow

161 32 01 161 32 02 161 32 03 161 32 04 161 32 05

Reaction sun selective - 0.123"/0.127" light green Reaction sun selective - 0.129"/0.133" orange Reaction sun selective - 0.136"/0.140" plain

161 32 06 161 32 07 161 32 08

HARD PARTS Drive chain (early 20mm wide. 6 links @ widest) Drive chain (late 24mm wide. 7 links @ widest)

161 29 01 161 29 06

Narrow driven sprocket 35 teeth Narrow drive sprocket 35 teeth

161 29 25 161 29 23

Narrow driven sprocket 37teeth Narrow drive sprocket 33 teeth

161 29 24 161 29 22

Wide driven sprocket 35 teeth 1600cc & 1800cc Wide drive sprocket 35 teeth 1600cc & 1800cc

161 29 10 161 29 09

Wide driven sprocket 37 teeth 1300cc & diesel Wide drive sprocket 33 teeth 1300cc & diesel

161 29 21 161 29 20

Stator support Turbine shaft 147 mm long Turbine shaft 151 mm long

161 39 01 80-81 161 38 01 82-90 161 38 02

Pump shaft - 15 spline & 7.50" long Pump shaft - 8.50" long 16.00 mm journal (plain) Pump shaft - 8.50" long 17.50 mm journal (wavy) Pump vane rotor - 15 spline Pump vane kit Pump vane ring

161 29 02 161 29 04 161 29 12 161 29 03 161 29 26 161 29 29

Forward clutch drum Forward clutch piston Low & reverse clutch piston Chain tensioner block Governor

161 29 07 161 45 01 161 29 11 161 29 08 161 29 05

Top & reverse drum Reaction sun gear Front planetary Input sun gear Input gear Servo spring (second band)

161 29 13 161 65 02 161 66 01 161 65 01 161 29 16 161 24 01

Accumulator spring plain 3.2mm wire dia (early) Accumulator spring purple 3.6mm wire dia (late) Low roller clutch (springs, rollers & cage)

161 24 02 161 24 03 161 44 01

Selective intermediate band pin (2 groove) Selective intermediate band pin (1 groove) Selective intermediate band pin (nil groove)

161 29 17 161 29 18 161 29 19

TORQUE CONVERTERS Astra & Cavalier 1.6, 1.8, & 2.0 & Belmont Astra & Cavalier 1.3 (& Astra diesel to 2991) Astra (from 2992) & Cavalier diesel

GM 2

Part No.

161 30 01 161 30 02 161 30 03

JP(Automatic Transmissions)Ltd Telephone 0117-9214351

(Fax 0117-9273922)

GENERAL MOTORS 3L30 (was TH180)

3 speed rear wheel drive, with & without lock up. Vauxhall, Opel, Rover, Fiat, Peugeot, & Bedford Iss 01/05/97

Year

Description

Illus

Part No.

Illus

Description Low brake band

KITS Master Overhaul Gasket & seal Shaft sealing ring Thrust washer Bushes

120 01 01 120 02 01 120 03 01 120 06 01 121 10 01 120 09 01

GASKETS Pan Pump to case Extension housing Valve body - upper Valve body - lower

120 25 01 120 25 02 120 25 03 120 25 04 120 25 05

Governor Filter Modulator Sump plug Servo cover

120 25 06 120 25 07 120 25 08 120 25 09 120 25 10

Pump bolts

126 25 02

RUBBER COMPONENTS Pump to case lathe cut seal Reverse clutch outer lathe cut seal Reverse clutch inner lathe cut seal Intermediate clutch outer lip seal Intermediate clutch inner lip seal

120 17 01 120 17 02 120 17 03 120 18 01 120 18 03

Direct clutch outer lip seal Direct clutch inner lip seal Dipstick tube “O” ring Dipstick tube grommet Rover only Speedo drive “O” ring Manual control shaft “O” ring

120 18 02 120 18 04 120 16 01 120 19 01 120 16 02 120 16 03

Cable “O” ring Pump to solenoid pipe “O” ring Valve body to solenoid pipe “O” ring Input shaft to converter, lockup only Vacuum modulator "O" ring

133 16 02 120 16 05 120 16 05 161 16 06 120 16 06

(2) (2)

METAL CLAD SEALS Pump to converter (non lock up) Pump to converter (lock up) Ext - Opel & Vauxhall w/o flange 38x60x10 Ext - Opel,Vauxhall,Fiat w/flange38x60x10 Ext - Peugeot 40x58x10

120 15 01 120 15 08 120 15 02 120 15 07 120 15 05

Ext - Fiat 32x56x11 Selector shaft

Year

Part No. 120 14 01

FILTER Main strainer

120 27 01

BUSHES & BEARINGS Converter Stator support Intermediate clutch hub

120 21 01 120 21 02 120 21 03

Reaction sun gear Case - rear Extension

120 21 04 120 21 05 163 21 02

THRUST WASHERS Pump selective (0.070" to 0.074") early -no lugs Pump selective (0.076" to 0.080") early -no lugs Pump selective (0.081" to 0.085") early -no lugs

120 22 04 120 22 05 120 22 06

Pump selective (0.086" to 0.090") early -no lugs Pump selective (0.091" to 0.095") early -no lugs

120 22 07 120 22 08

Pump selective (1.53mm to 1.63mm) with lugs Pump selective (1.78mm to 1.88mm) with lugs Pump selective (1.91mm to 2.01mm) with lugs

120 22 11 120 22 12 120 22 13

Pump selective (2.10mm to 2.20mm) with lugs Pump selective (2.29mm to 2.39mm) with lugs Pump selective (2.48mm to 2.58mm) with lugs

120 22 14 120 22 15 120 22 16

Intermediate to direct clutch (bronze) Intermediate to direct clutch (steel) Input shaft to sun gear Input shaft needle - front 37mm/13mm/26N

120 22 02 120 22 01 120 22 03 120 23 01

Input shaft needle - rear 37mm/13mm/26N Race for 120 23 01 Race for 120 23 03 Reaction sun front needle 53mm/34mm/40N Race for 120 23 03

120 23 01 120 22 10 120 23 03 120 22 10

Reaction sun rear needle 53mm/34mm/40N

120 23 03

Gearset planets small Gearset planets large

120 22 26 120 22 25

CIRCLIPS Reverse spring retainer Intermediate spring retainer Annulus retainer

120 32 02 120 32 02 120 32 05

120 15 06 120 15 03

Direct clutch spring retainer Direct clutch plate retainer Governor retainer

120 32 03 120 32 01 120 32 04

120 26 01 120 26 02 120 26 03 120 26 05 120 26 04 120 26 05

MODULATORS

SHAFT SEALING RINGS Pump Accumulator Low band servo Governor - early 2.187" x 0.085" radial thk Governor - late 2.187" x 0.068" radial thk Governor - Bedford Ambulance

(2)

(3) (3) (3)

87-

CLUTCH PLATES Reverse friction 163mm x 2.5 x 36T Reverse steel (std) 163mm x 2.0 x 7T Reverse steel 163mm x 1.7 x 7T Reverse cushion steel Reverse pressure plate

(3/5)

Intermediate friction 132mm x 2.5 x 30T Intermediate steel (std) 132mm x 2.0 x 36T Intermediate steel 132mm x 1.7 x 36T Intermediate cushion steel

(3/5)

Direct friction 97mm x 2,5 x 12T Direct steel (std) 98mm x 2.0 x 29T Direct steel 98mm x 2.0 x 29T Direct cushion steel

(3/5)

120 11 01 120 12 01 120 12 02 120 13 03 120 13 04 120 11 02 120 12 03 120 12 04 120 13 02 120 11 03 120 12 05 120 12 06 120 13 01

OPEL & VAUXHALL (by engine type) 1.2 litre Carb. Petrol. 1.2 litre Carb. Petrol. 1.3S,1.6S,1.8S, 2.0S Petrol 2.5S, 2.8S,3.0S, Petrol 2.0E,2.5E, Inj 2.0E,2.5E, Inj 2.2E, Inj 2.3D, Diesel 2.8E, Inj 2.8E, Inj 3.0E, Inj 3.0E, Inj 3.0E, Inj

(to trans 1008297) (from trans 1008298)

(to trans 171840) (from trans 171841)

120 28 02 120 28 04 120 28 02 120 28 02 120 28 04

(trans code SN) (to trans 984423) (from trans 984424)

120 28 10 120 28 10 120 28 10 120 28 01 120 28 10

(to trans 1419290) (from trans 1419291) (from trans 1710522)

120 28 02 120 28 13 120 28 11

PEUGEOT Peugeot 604

120 28 03

FIAT Fiat 131, 132

120 28 05

BRAKE BANDS ROVER

JP(Automatic Transmissions)Ltd Telephone 0117-9214351

(Fax 0117-9273922)

GM 3

GENERAL MOTORS 3L30 (was TH180) Illus

3 speed rear wheel drive, with & without lock up. Vauxhall, Opel, Rover, Fiat, Peugeot, & Bedford

Description

Iss 01/05/97

Year Part No.

Rover 2000 (Orange band) Rover 2300, &2600 (White band) Rover 3500 (Yellow band)

120 28 08 120 28 07 120 28 09

Modulator pin (all)

120 28 06

SPRINGS Peugeot shift lever Accumulator Servo return

120 24 01 120 24 02 120 24 03

SWITCHES K/D detent switch at carb K/D solenoid Peugeot inhibitor switch Rover inhibitor switch -early 4 prongs in line Rover inhibitor switch - late 4 prongs 2 on 2

120 35 01 120 35 02 120 35 03 120 35 04 120 35 05

SPEEDO GEARS

Description

Cavalier & Carlton petrol & Carlton diesel (OT) Cresta, Ventura, Victor & Viscount 3.3 Carlton diesel Peugeot 604 Rover 3500 Rover 2300 & 2600 Vauxhall Royale Fiat 132 Rover 2000 SDI Bedford CF petrol

120 29 07 120 29 10 120 29 11 120 29 12 120 29 13

TOOLS

Driven gear - 22 teeth - purple Driven gear - 24 teeth - beige

120 29 21 120 29 20

120 29 34 120 29 35 120 29 02 120 29 36

Second clutch spring retainer Second clutch spacer - 5 friction - 37mm Second clutch spacer - 4 friction - 43mm Second clutch spacer - 3friction - 48mm Front annulus

120 29 37 120 29 38 120 29 26 120 29 39 120 29 27

Input shaft & direct clutch drum - lock-up Direct clutch piston - 5friction - 15mm Direct clutch piston - 4 friction - 20mm Direct clutch piston - 3 friction - 25mm Direct clutch spring seat

120 29 40 120 29 41 120 29 16 120 29 42 120 29 08

Front sun gear & sprag inner race Sprag clutch Direct clutch retaining plate Gearset & output shaft assembly (Peugeot) Gearset & output shaft assembly (Fiat)

120 29 43 120 44 01 120 29 45 120 29 46 120 29 47

Gearset & output shaft assembly (Vauxhall) Gearset & output shaft assembly (Rover 2.0,2.3) Gearset & output shaft assembly (Rover 2.6,3.5) Low drum & sun gear assly (Vauxhall & Opel) Low drum & sun gear assly (Rover 2.6,3.5)

120 29 28 120 57 01 120 57 02 120 29 14 120 29 49

Park ring hub Governor assembly Extension housing Extension housing (Peugeot)

120 29 44 120 29 24

Low band piston assembly CF (Amb) dipstick CF (Amb) dipstick tube

120 67 01 120 29 31 120 33 14

120 35 09 120 35 06

TORQUE CONVERTERS

Driven gear - 17 teeth - natural Driven gear -18 teeth - black Driven gear - 19 teeth - blue Driven gear - 20 teeth - yellow Driven gear - 21 teeth - brown

Reverse brake piston - 3 friction -45mm Reverse brake spring retainer Second clutch drum Second clutch piston

120 29 51

Lock up solenoid Lock up case insulator

Rover 2300 & 2600 Carlton Carlton diesel Bedford CF diesel

N.L.A. 120 29 01 120 29 52 120 66 01 120 66 02 120 29 03 120 29 32

Part No.

ELECTRICAL

120 29 05 120 29 23 120 29 06 120 29 22 120 29 09

Pump wear plate (1600, 1900, 2000cc) Pump wear plate (all 1800cc) Pump gear set Pump gear set (oversize) Pump assembly Reverse brake piston - 5 friction - 35mm

Year

Filler tube repair kit

Drive gear Drive gear - Carlton & Cavalier Drive gear retaining clip Driven gear plastic housing Driven gear - 15 teeth - green

HARD PARTS

GM 4

Illus

75-82 69-76 78-82 -78

L/U

L/U L/U

120 30 01 120 30 02 120 30 02 120 30 04 120 30 06 120 30 07 120 30 08 120 30 09 120 30 10 120 30 12 120 30 14 120 30 15 120 30 16 120 30 19

Workshop manual Manual shaft seal remover Pump alignment tool Pump bush driver Pump metal clad seal installer

120 33 20 120 33 22 120 33 14 120 33 15 120 33 09

Pump aligning mandrel 2nd clutch piston installer 3rd clutch piston installer Reverse clutch seal protector 2nd & reverse spring compressor

120 33 14 120 33 01 120 33 02 120 33 16 120 33 17

Adaptor for 203317 Servo spring compressor Vacuum modulator spanner Converter bush driver Extension housing bush driver

120 33 18 120 33 19 120 33 21 120 33 03 120 33 04

Reaction sun gear bush driver Reaction sun gear sleeve driver Rear case bushdriver Converter & extension seal remover Converter & extension seal installer

120 33 05 120 33 06 120 33 07 120 33 10 120 33 09

Converter leak test fixture End float gauge Pressure test adaptor

120 33 11 120 33 12 120 33 13

JP(Automatic Transmissions)Ltd Telephone 0117-9214351

(Fax 0117-9273922)

Iss 18/02/2000

4 speed rear wheel drive, with lock up. BMW, Vauxhall & Opel Senator & Carlton 1990 This is similar to the TH180 with the addition of a front overdrive unit. There are two seperate oil pans.

Year

Description

Illus

Part No.

KITS Master Overhaul Overhaul (BMW) Gasket & rubber Shaft sealing ring

209 01 01 209 02 01 209 02 02 209 03 01 209 06 01

GASKETS Front pan - all Rear pan - BMW Rear pan - Vauxhall Pump to internal housing Extension housing to case Inter carrier plate (from trans 80280-90) Front valve body upper Front valve body lower Rear valve body upper Rear valve body lower Servo cover reinforced

Description

Year

Part No.

FILTER Main pick up for Vauxhall Main pick up BMW, Isuzu & Monteray (33mm deep including pick up) Valve body filter

209 27 01 209 27 03 209 27 02

BUSHES & BEARINGS

(2)

209 25 01 209 25 03 209 25 02 209 25 04 209 25 05 209 25 06 209 25 07 209 25 08 209 25 09 209 25 10 209 25 11

RUBBER COMPONENTS Case to case square sect seal Pump to converter housing square sect seal Case to case "O" ring Output flange "O" ring Input shaft lock up "O" ring

120 17 01 120 17 01 209 16 01 209 16 02 209 16 03

4th speed outer lip seal 4th speed square sect seal Bridge clutch outer lip seal Bridge clutch inner lip seal

209 18 01 209 17 01 209 18 02 209 18 03

Reverse clutch outer square sect seal Reverse clutch inner square sect seal Intermediate clutch outer lip seal Intermediate clutch inner lip seal

120 17 02 120 17 03 120 18 01 120 18 03

3rd speed clutch outer lip seal 3rd speed clutch inner lip seal Speed sensor "O" ring Accumulator "O" ring large Accumulator "O" ring small Filler tube grommet lower Filler tube "O" ring upper

120 18 02 120 18 04 209 16 04 209 16 05 209 16 06 120 19 01 209 16 07

(2)

METAL CLAD SEALS Converter housing Extension housing Selector shaft

209 15 01 209 15 02 209 15 03

SHAFT SEALING RINGS Input shaft 2nd clutch Governor Low servo piston

Illus

GENERAL MOTORS 4L30E (AR25/35)

(3) (2) (1) (1)

209 26 01 209 26 02 120 26 04 120 26 03

4th speed brake friction 170 x 2.2 x 36T 4th speed brake steel 170 x 2.0x 7T

(3) (4)

209 11 01 209 12 01

Bridge clutch friction overrun 130 x 2.2 x 40T Bridge clutch steel overrun 130 x 2.0 x 36T Bridge clutch wavy overrun 130 x 1.4 x 3T Bridge clutch pressure overrun

(2) (2) (1) (1)

209 11 02 209 12 02 209 12 03 120 13 07

Reverse clutch friction 163 x 2.5 x 36T Reverse clutch steel 163 x 2.0 x 7T Reverse clutch wavy

(4) (5) (1)

120 11 01 120 12 01 209 12 04

2nd clutch friction 132 x 2.5 x 30T 2nd clutch steel 132 x 2.0 x 36T 2nd clutch wavy

(5) (6) (1)

120 11 02 120 12 03 209 12 05

3rd clutch friction 97 x 2.5 x 12T 3rd clutch friction 97 x 2.5 x 12T 3rd clutch steel 98 x 2.0 x 29T 3rd clutch wavy

(4) (1) (5) (1)

209 11 03 209 11 04 120 12 05 209 12 06

CLUTCH PLATES

Bush kit 7 pcs

209 09 01

THRUST WASHERS Pump Race 4th clutch Needle gearset to ring gear bridge clutch Washer ring gear rear Bridge clutch Washer centre support selective 1.53 to 1.63 Washer centre support selective 1.72 to 1.82 Washer centre support selective 1.91 to 2.01 Washer centre support selective 2.10 to 2.20 Washer centre support selective 2.29 to 2.39 Washer centre support selective 2.48 to 2.58

120 22 13 209 23 01 209 23 02 209 22 01 120 22 11 120 22 12 120 22 13 120 22 14 120 22 15 120 22 16

Washer reverse clutch selective Washer reverse clutch selective Washer reverse clutch selective Washer reverse clutch selective Washer reverse clutch selective

209 22 02 209 22 03 209 22 04 209 22 05 209 22 06

Washer 3rd speed clutch Race 3rd speed clutch Washer 2nd to 3rd steel Washer 2nd to 3rd bronze Needle sun gear front & thrust plate (set) Needle sun gear rear Washer sun gear rear Needle set reaction sun gear

(2)

209 22 07 209 23 03 120 22 01 120 22 02 209 23 04 209 22 05 209 22 08 209 23 06

08634274 08634056 08634023 96014389

209 32 01 209 32 02 209 32 03 209 32 04

CIRCLIPS Sprag clutch retainer Bridge clutch spring retainer Bridge clutch retainer Overdrive gearset to Bridge clutch

HARD PARTS Centre support Intermediate wear plate kit (inc gaskets) Oil pump Oil pump wear plate Drive shaft

209 43 01 209 29 01 209 38 01 209 38 02 209 29 02

Drive shaft non return valve Bridge clutch housing Bridge clutch piston Overdrive one way clutch Overdrive one way clutch hub

209 29 03 209 29 04 209 45 01 209 44 01 209 29 05

Input sun gear Overdrive gearset Overdrive rearset ring gear Sun gear OWC 3rd gear sun & OWC inner

209 29 06 209 66 01 209 29 07 209 65 01 120 44 01 209 29 08

ELECTRICAL Solenoid valve 1st to 2nd, and 3rd to 4th Solenoid valve 2nd to 3rd Solenoid valve pressure control Solenoid valve lock up clutch Solenoid rear band apply Connector front AR25/35 Connector block rear AR25

209 35 01 209 35 02 209 35 03 209 35 04 209 35 05 209 35 06 209 35 07

BRAKE BANDS Low band

120 14 01

JP(Automatic Transmissions)Ltd Telephone 0117-9214351

(Fax 0117-9273922)

GM 5

GENERAL MOTORS 4L30E (AR25/35) Illus

Iss 18/02/2000

Description

Year Part No.

Illus

Description

Year

TORQUE CONVERTERS Carlton 2.0, 2.4, & Senator 2.6 Carl. & Sen. 3.0 (30NE & C30NE) Carl. & Sen. 3.0 (C30SE) Omega 2.0 litre (BB) Omega 2.5 litre (BD) Omega 2.5 diesel

SJLR-SJAR SE9R SG9R-SGLR SJHR SEHR SGHS

209 30 01 209 30 02 209 30 03 209 30 05 209 30 06 209 30 04

TOOLS Manual Rear of case seal installer

GM 6

209 33 20 209 33 01

JP(Automatic Transmissions)Ltd Telephone 0117-9214351

(Fax 0117-9273922)

Part No.

3 speed rear wheel drive with & without lock up. Iss 01/05/97

Description

Illus

Year

Part No.

Illus

GENERAL MOTORS TH200 & 200C Description

Year

Part No.

KITS Master (no lock up) Master (with lock up) Overhaul Shaft sealing rings Bushing Thrusts (no needle bearings)

76-81 163 01 01 79 on 163 01 02 76-83 163 02 01 163 06 01 163 09 01 163 10 01

GASKETS Pan Pump

163 25 01 163 25 02

RUBBER COMPONENTS Direct clutch piston outer lip seal Direct clutch piston centre lip seal Direct clutch piston inner lip seal Forward clutch piston outer lip seal Forward clutch piston inner lip seal

163 18 01 163 18 02 163 18 03 163 18 04 163 18 05

METAL CLAD SEALS Pump body Extension Manual control shaft

120 15 01 120 15 02 120 15 03

CLUTCH PLATES Direct clutch friction 132mm x 2.0 x 30T Direct clutch steel 133mm x 2.4 x 26T Direct clutch pressure

163 11 01 163 12 01 163 13 01

Forward clutch friction 132mm x 2.0 x 30T Forward clutch steel 133mm x 1.9 x 27T Forward clutch steel - waved 1.7mm thick Forward clutch pressure Low & reverse friction 139mm x 1.9 x 44T Low & reverse 143mm x 1.9 x 22T

163 11 01 163 12 02 163 12 03 163 13 01 163 11 02 163 12 04

BRAKE BANDS Intermediate

163 14 01

FILTER Pick up 2 1/4" deep pan - brass Pick up 2 9/16" deep pan nylon

163 27 01 163 27 02

BUSHES & BEARINGS Front pump body Stator support front Stator support rear Direct clutch front Direct clutch rear

163 21 01 163 21 03 163 21 15 163 21 16 163 21 17

Low & reverse clutch Front internal gear Rear sun gear Rear carrier Extension

163 21 07 163 21 06 163 21 09 163 21 08 163 21 02

THRUST WASHERS Front carrier needle bearing Front sun gear needle bearing Rear sun gear needle bearing Gearset planet washers 0.805" x 0.400" x 0.025"

163 23 01 163 23 03 163 23 02 161 22 26

TOOLS Workshop manual

163 33 20

JP(Automatic Transmissions)Ltd Telephone 0117-9214351

(Fax 0117-9273922)

GM 7

TH200-4R Illus

4 speed rear wheel drive with lock up

Description

Year Part No.

Illus

Description

Year

KITS Master Master Overhaul

8181-

163 01 03 163 01 04 163 02 02

GASKETS Pan Pump

163 25 03 163 25 04

METAL CLAD SEALS Converter Extension Manual control shaft

163 15 01 120 15 02 120 15 03

CLUTCH PLATES Direct clutch friction 132mm x 2.0 x 30T Direct clutch steel 133mm x 2.4 x 26T Direct clutch pressure

(5) (5) (1)

163 11 01 163 12 01 163 13 05

Forward clutch friction 132mm x 2.0 x 30T Forward clutch steel 133mm x 1.9 x 27T Forward clutch pressure

(5) (4) (1)

163 11 01 163 12 02 163 13 01

Low & reverse friction 139mm x 1.9 x 44T Low & reverse 143mm x 1.9 x 22T Low & reverse steel waved 140mm x 2.4 x 4T

(6) (6) (1)

163 11 02 163 12 04 163 12 05

Overdrive friction 175mm x 1.9 x 36T Overdrive steel 178mm x 1.9 x 6T Overdrive pressure

(2) (3) (1)

163 11 03 163 12 07 163 13 03

Overrun clutch friction 128mm x 2.0 x 40T Overrun clutch steel 131mm x 1.9 x 36T Overrun clutch pressure

(2) (2) (1)

163 11 04 163 12 08 163 13 04

BRAKE BANDS Intermediate

163 14 01

FILTER Pick up

163 27 03

BUSHES & BEARINGS Front pump body Stator support Forward clutch housing/input shaft Direct clutch front Direct clutch rear

163 21 01 161 21 04 163 21 13 163 21 04 163 21 05

Front internal gear Low & reverse clutch Rear carrier Rear sun gear Overrun clutch

163 21 06 163 21 07 163 21 08 163 21 09 163 21 10

Overdrive carrier Centre support front Centre support rear Extension

163 21 14 163 21 11 163 21 12 163 21 02

TOOLS Manual

GM 8

163 33 21

JP(Automatic Transmissions)Ltd Telephone 0117-9214351

(Fax 0117-9273922)

Part No.

GENERAL MOTORS TH250

3 speed rear wheel drive with and without lock up Iss 01/05/97

Year

Description

Illus

Part No.

KITS Master

80-81 122 01 03

Overhaul Shaft sealing ring - non lock up Shaft sealing ring - lockup

122 02 03 122 06 04 122 06 03

Illus

Description

Year

Intermediate friction 189mm x 2.5 x 60T Intermediate steel 192mm x 1.8 x 7T

(2-3) (2-3)

Low & reverse friction 0.097" thick Low & reverse friction 0.087" thick Low & reverse steel 166mm x 1.7 x 17T

(3-5) (3-5) (3-5)

Part No. 122 11 02 122 12 02

80-

122 11 03 122 11 06 122 12 03

BRAKE BANDS

GASKETS Pan Pump - non lockup Pump - lockup Upper valve body - non lockup Upper valve body - withlockup

122 25 01 122 25 02 122 25 03 122 25 04 80-

Lower valve body - non lockup Lower valve body - with lockup

69-79 122 25 05 80-

Intermediate overrun

122 14 02

FILTER Pick up

122 27 01

MODULATOR

METAL CLAD SEALS Pump - non lockup Pump - lockup Extension

Modulator1.171" cap dia Modulator adj 2" cap dia Modulator adj 1.75" cap dia Modulator - Vega & Monza

69-72 122 28 04 73122 28 02 122 28 01 122 28 03

120 15 01

BUSHES & BEARINGS 120 15 02

CLUTCH PLATES Forward friction 149mm x 2.5 x 20T Forward friction Forward steel 149mm x 1.7 x 14T

(5) (3-5) (3-5)

80-

122 11 01 122 11 04 122 12 01

Direct friction 149mm x 2.5 x 20T Direct friction 0.087" thick Direct steel 149mm x 1.7 x 14T

(4-5) (3-5) (3-4)

80-

122 11 01 122 11 04 122 12 01

Pump body - non lockup Extension housing rear Sun & reaction carrier

(2)

TH325

3 speed transverse front wheel drive without lock up

KITS Master Overhaul

142 01 01 142 02 01

GASKETS Lower pan gasket Sprocket cover gasket

142 25 01 142 25 02

120 21 01 122 21 02 122 21 03

Low & reverse clutch Intermediate front gear Rear sun gear Rear carrier Drive sprocket support

163 21 07 163 21 06 163 21 09 163 21 08 163 21 18

Stator support Extension

163 21 18 163 21 02

TOOLS

METAL CLAD SEALS Converter Manual control shaft

120 15 01 120 15 03

Manual

142 33 20

CLUTCH PLATES Direct clutch friction 132mm x 2.0 x 30T Direct clutch steel 133mm x 2.4 x 26T Direct clutch pressure

(5) (5) (1)

163 11 01 163 12 01 163 13 05

Forward clutch friction 132mm x 2.0 x 30T Forward clutch steel 133mm x 1.9 x 27T Forward clutch pressure

(5) (4) (1)

163 11 01 163 12 02 163 13 01

Low & reverse friction 139mm x 1.9 x 44T Low & reverse 143mm x 1.9 x 22T Low & reverse steel waved 140mm x 2.4 x 4T

(6) (6) (1)

163 11 02 163 12 04 163 12 05

BRAKE BANDS Intermediate

163 14 01

FILTER TH325

79-81 142 27 01

BUSHES Converter Pump cover front Pump cover rear Direct clutch front Direct clutch rear

124 21 01 161 21 04 163 21 15 163 21 16 163 21 17

JP(Automatic Transmissions)Ltd Telephone 0117-9214351

(Fax 0117-9273922)

GM 9

GENERAL MOTORS TH325-4L Illus

4 speed transverse front wheel drive with lock up Iss 01/05/97

Description

Year Part No.

Illus

Description

Year

Manual control shaft

KITS Master Overhaul

142 01 02 142 02 02

CLUTCH PLATES

Part No. 120 15 03

BRAKE BANDS Intermediate

163 14 01

FILTER

Direct clutch friction 132mm x 2.0 x 30T Direct clutch steel 133mm x 2.4 x 26T Direct clutch pressure

(5) (5) (1)

163 11 01 163 12 01 163 13 05

TH325-4L

Forward clutch friction 132mm x 2.0 x 30T Forward clutch steel 133mm x 1.9 x 27T Forward clutch pressure

(5) (4) (1)

163 11 01 163 12 02 163 13 01

Low & reverse friction 139mm x 1.9 x 44T Low & reverse 143mm x 1.9 x 22T Low & reverse steel waved 140mm x 2.4 x 4T

(6) (6) (1)

163 11 02 163 12 04 163 12 05

Front pump body Direct clutch front Direct clutch rear Low & reverse clutch Rear sun gear

163 21 01 163 21 16 163 21 17 163 21 07 163 21 09

Overdrive friction 175mm x 1.9 x 36T Overdrive steel 178mm x 1.9 x 6T Overdrive pressure

(2) (3) (1)

163 11 03 163 12 07 163 13 03

Front internal gear Rear carrier Drive sprocket support front Drive sprocket support rear

163 21 06 163 21 08 163 21 18 163 21 15

Overrun clutch friction 128mm x 2.0 x 40T Overrun clutch steel 131mm x 1.9 x 36T Overrun clutch pressure

(2) (2) (1)

163 11 04 163 12 08 163 13 04

Overdrive carrier Overrun clutch housing

163 21 14 163 21 10

82-

BUSHES

TOOLS Manual

METAL CLAD SEALS Converter

142 27 02

142 33 20

163 15 02

TH350

3 speed rear wheel drive with & without lock up

KITS Master Master - lockup

69-79 122 01 01 80 on 122 01 02

Overhaul Overhaul - lockup

69-79 122 02 01 80 0n 122 02 02

Shaft sealing ring Shaft sealing ring

69-79 122 06 01 80 0n 122 06 02

Bushings Bushings

69-76 122 09 01 76 0n 122 09 02

Thrusts (no needles) Thrust pump cover selective kit Thrusts complete Thrusts needles only

73-75 122 10 01 73-76 122 10 02 122 10 03 122 10 04

GASKETS Pan Pump - non lockup Pump - lockup Upper valve body - non lockup Upper valve body - withlockup

122 25 01 122 25 02 122 25 03 122 25 04 80-86 122 25 06

Lower valve body - non lockup Lower valve body - with lockup

69-79 122 25 05 80-86 122 25 07

Low & reverse friction Low & reverse steel 166mm x 1.7 x 17T

(3-5) (3-5)

122 11 03 122 12 03

BRAKE BANDS Intermediate overrun

122 14 01

FILTER Pick up

122 27 01

MODULATOR Modulator1.171" cap dia Modulator adj 2" cap dia Modulator adj 1.75" cap dia Modulator - Vega & Monza

69-72 122 28 04 73 0n 122 28 02 122 28 01 122 28 03

BUSHES & BEARINGS Pump body - non lockup Stator support front Stator support rear Case to output shaft bush Input ring gear

(2)

Direct clutch drum (bronze) Output shaft 5/8" x 1/2" Extension housing rear Sun & reaction carrier

(2)

69 69 69 69 -

120 21 01 122 21 04 122 21 05 122 21 06 122 21 07

69 122 21 08 67-77 122 21 09 122 21 02 122 21 03

THRUST WASHERS METAL CLAD SEALS

Gearset planet washers 0.805" x 0.400" x 0.025"

Pump - non lockup Pump - lockup Extension

120 15 02

CLUTCH PLATES Forward friction 149mm x 2.5 x 20T Forward friction 149mm x 2.3 x 20T Forward steel 149mm x 1.7 x 14T

(5) (5) (3-5)

122 11 01 122 11 04 122 12 01

Direct friction 149mm x 2.5 x 20T Direct steel 149mm x 1.7 x 14T

(4-5) (3-4)

122 11 01 122 12 01

Intermediate friction Intermediate steel

(2-3) (2-3)

122 11 02 122 12 02

GM 10

161 22 26

120 15 01

TOOLS ManuaL

122 33 20

MISCELLANEOUS Governor gear

JP(Automatic Transmissions)Ltd Telephone 0117-9214351

122 59 01

(Fax 0117-9273922)

GENERAL MOTORS (TH400) 3L80

3 speed rear wheel drive, no lock up Jaguar, Daimler, Rolls Royce, Bentley, Ferrari Iss 01/05/97

Year

Description

Illus

Part No.

Illus

Description

Year

Part No.

CLUTCH PLATES

KITS Master Overhaul (2.702" dia ext seal Jaguar) Master Overhaul (2.502" dia ext seal)

123 01 01 123 01 02

Overhaul (2.702" dia ext seal) Overhaul (2.502" dia ext seal) Overhaul - electronic

123 02 01 123 02 02 123 02 03

Gasket & seal

123 03 01

Shaft sealing ring - steel Shaft sealing ring - teflon Shift kit

123 06 01 123 06 02 123 08 01

Thrusts - needles only Thrusts - no needles

123 10 02 123 10 01

GASKETS Pan Pan (composite) Pump Extension housing Spacer plate to case Valve body plate

123 25 01 123 25 09 123 25 02 123 25 03 123 25 04 123 25 05

Rear servo cover Solenoid valve Governor cover Pump bolt washer

123 25 06 123 25 07 123 25 08 126 25 02

(6)

Pump outer lathe cut seal Rear servo lathe cut seal Forward clutch inner lip seal Forward clutch middle lip seal Forward clutch outer lip seal

123 17 01 123 17 02 123 18 01 123 18 02 123 18 03

Direct clutch inner lip seal Direct clutch middle lip seal Direct clutch outer lip seal Intermediate clutch inner lip seal Intermediate clutch outer lip seal

123 18 01 123 18 02 123 18 03 123 18 05 123 18 04

Speedo pinion lip seal Speedo gear “O” ring Oil filler tube to case “O” ring Output shaft “O” ring Park pawl shaft “O” ring

123 18 06 123 16 01 123 16 02 123 16 03 123 16 04

Manual lever shaft “O” ring Intake pipe “O” ring Selector shaft Modulator "O" ring

123 16 05 123 16 06 123 16 07 123 16 05

METAL CLAD SEALS Converter Extension 2.502" dia Extension (Jaguar V12 & Rolls Royce) 2.702" dia Manual control shaft Transfer box Extension (Ferrari) Extension (US Motor Home)

120 15 01 123 15 01 123 15 02 120 15 03 123 15 05 123 15 06 123 15 04

SHAFT SEALING RINGS

Accumulator piston inner - steel Accumulator piston inner - teflon Accumulator piston outer- steel Accumulator piston outer- teflon Accumulator piston outer Accumulator piston control valve- steel Accumulator piston control valve- teflon Front servo (aluminium)

123 11 01 123 11 03 123 12 01 123 12 02 123 12 03 123 12 07 123 12 05

Direct clutch friction 149mm x 2.0 x 42T Direct clutch friction (heavy duty)

(5) (5)

123 11 01 123 11 03

Direct clutch steel 159mm x 1.7 c 14T Direct clutch steel 0.077" thick 159mm x 2.0 c 14T Direct clutch steel 159mm x 2.4 x 8T (5) Direct clutch steel - dished Direct clutch pressure Direct clutch pressed spacer

123 12 01 123 12 02 123 12 03 123 12 07 123 13 01 123 13 04

Intermediate clutch friction 166mm x 2.0 x 47T (3) Intermediate clutch steel 167mm x 2.5 x 22T (3) Intermediate clutch steel 167mm x 1.7 x 22T (1) Intermediate clutch pressure

123 11 02 123 12 04 123 12 06 123 13 02

BRAKE BANDS Front Rear

123 14 01 123 14 02

FILTER Early filter Flat type - 2 dimple pan

RUBBER COMPONENTS

Input shaft - teflon Front pump cover - steel Front pump cover - teflon Centre support - steel Centre support - teflon

Forward clutch friction 149mm x 2.0 x 42T (5) Forward clutch friction (heavy duty) (5) Forward clutch steel 159mm x 1.7 c 14T Forward clutch steel 159mm x 2.0 c 14T (5) Forward clutch steel 159mm x 2.4 x 8T (4) Forward clutch steel - dished Forward clutch steel waved 150mm x 1.6 x 14T (1)

(3) (3) (3) (3)

123 26 11 123 26 01 123 26 02 123 26 01 123 26 02 123 26 03 123 26 04 to 71 123 26 05 to 71 123 26 06 71 on 123 26 10 123 26 07 123 26 08 123 26 09

123 27 02 123 27 01

BUSHES & BEARINGS Pump Statot support Planetary reaction carrier Centre support Sun gear shaft

(2)

(2)

120 21 01 123 21 04 123 21 05 123 21 08 123 21 09

Governor bore repair Output shaft early 0.562" wide Output shaft late 0.437" wide

123 21 10 123 21 06 123 21 11

Case Extension 1.800" o/d x 1.690"i/d x 1.24 long Extension 2.000" o/d x 1.875" i/d x 1.0" long Extension 2.000" o/d x 1.875" i/d x 1.5" long

123 21 07 123 21 01 123 21 02 123 21 03

THRUST WASHERS Input shaft selective 0.062" thick Input shaft selective 0.073" thick Input shaft selective 0.084" thick Input shaft selective 0.095" thick Input shaft selective 0.106" thick

123 22 01 123 22 02 123 22 03 123 22 04 123 22 05

Input shaft selective 0.117" thick Input shaft selective 0.128" thick Centre support to reaction drum Centre support thrust bearing kit Forward clutch to hub

123 22 06 123 22 07 123 22 15 123 23 01 123 22 16

Forward clutch hub to direct clutch Front inter gear & carrier - 4 tabs (metal or plastic) Rear int gear to carrier thrust kit Rear int gear to output shaft Output shaft to case - 4 tabs

123 22 17 123 22 18 123 23 02 123 23 03 123 22 18

Output shaft, 3 tangs selective 0.076" thick Output shaft, 3 tangs selective 0.084" thick Output shaft, 3 tangs selective 0.092" thick Output shaft, 3 tangs selective 0.100" thick Output shaft, 3 tangs selective 0.108" thick

123 22 09 123 22 10 123 22 11 123 22 12 123 22 13

Output shaft, 3 tangs selective 0.116" thick Front gearset planets 0.885" x 0.460" x 0.024"

123 22 14 123 22 19

CIRCLIPS Forward & direct clutches Centre support to case Valve body accumulator piston

JP(Automatic Transmissions)Ltd Telephone 0117-9214351

(Fax 0117-9273922)

123 32 01 123 32 02 123 32 03

GM 11

GENERAL MOTORS 3L80 (TH400) Illus

3 speed rear wheel drive, no lock up Jaguar, Daimler, Rolls Royce, Bentley, Ferrari Iss 01/05/97

Description

Year Part No.

MODULATOR Small cannister Large cannister Genuine Jaguar 5.3litre V12

122 28 04 122 28 01 123 28 01

Illus

Description

Year

Reaction carrier Filler tube adaptor Centre support retaining bolt

Pump - 6 bolt assembly Pump - 7 bolt assembly Pump gear set Intermediate sprag one way clutch

123 38 01 123 38 02 123 38 03 123 29 01

Intermediate sprag one way clutch - heavy duty Intermediate roller one way clutch (alternative)

70-

123 29 03 123 29 04

One way clutch outer - for sprag or roller Direct drum - use with roller OWC Direct drum - use with sprag OWC Centre support Accumulatoe piston

123 29 05 123 29 06 123 29 07 123 43 01 123 45 04

Governor drive repair kit 2 prong K/D connector Kickdown solenoid Reaction to output plastic silencer ring Low clutch roller assembly

123 29 08 123 29 10 123 35 01 123 29 11 123 29 02

TH425

123 29 09 123 29 12 123 37 03

TORQUE CONVERTERS Rolls Royce Jaguar XJ12 5.3 litre

HARD PARTS

Part No.

123 30 01 123 30 02

TOOLS Manual Pressure test adaptor Piston compressor - acc control valve Oil pump extractor bolt Seal replacer - pump & extension Piston replacer - Forward & direct clutchs Piston replacer - intermediate clutch Band application selection gauge

123 33 20 123 33 01 123 33 02 123 33 03 123 33 04 123 33 05 123 33 06 123 33 07

US vehicles front wheel drive 1966-78

KITS Master

1 44 01 01

POWERGLIDE

US vehicles & Vauxhall Cresta rear wheel drive 1962-73

KITS

BRAKE BANDS

Master aluminium case Master cast iron case

124 01 01 124 01 02

Overhaul aluminium case Overhaul cast iron case

124 02 01 124 02 02

FILTER

Gasket & seal aluminium case Gasket & seal cast iron case

124 03 01 124 03 02

BUSHES

124 25 01 124 25 02

MODULATORS

GASKETS Pan Pump

METAL CLAD SEALS Converter Extension

Low band

124 14 01

Pick-up

124 27 01

Converter Extension

124 21 01 163 21 02

Non adjustable Adjustable

124 28 01 124 28 02

120 15 01 120 15 02

CLUTCH PLATES High clutch friction 127mm x 2.5 x 43T High clutch steel Reverse clutch friction Reverse clutch steel

GM 12

(2/4) (3/5) (3/6) (2/6)

124 11 01 124 12 01 122 11 03 124 12 02

JP(Automatic Transmissions)Ltd Telephone 0117-9214351

(Fax 0117-9273922)

4 speed transverse front wheel drive with lock up Iss 07/05/98

Year

Description

Illus

Part No.

KITS Master 4T60 Master 4T60E

84-86 149 01 01 91149 01 02

Overhaul 4T60 Overhaul 4T60E

84-86 149 02 01 91149 02 02

Side cover leak repair kit

149 29 01

GASKETS Pan

149 25 01

GENERAL MOTORS (TH440-T4) 4T60 & 4T60E

Illus

Description Reaction gearset planets 0.980" x 0.435" x 0.025" Final drive gearset planets 0.980" x 0.435" x 0.025"

Converter Right hand drive shaft Left hand drive shaft

Part No. 161 22 29 161 22 30

HARD PARTS Governor drive gear

149 59 01

MODULATORS For 231 inch & 3000cc petrol For 260 inch petrol & 4.36 diesel

149 28 01 149 28 02

TOOLS Manual

METAL CLAD SEALS

Year

149 33 20

161 15 01 161 15 03 149 15 02

CLUTCH PLATES 2nd clutch friction 129mm x 1.8 x 38T 2nd clutch steel 130mm x 2.2 x 36T

(5) (5)

149 11 01 149 12 01

3rd clutch friction 111mm x 2.4 x 32T 3rd clutch steel 112mm x 2.3 x 12T

(4) (4)

149 11 02 149 12 02

Input clutch friction 117mm x 2.1 x 32T Input clutch steel 126mm x 2.0 x 26T Input clutch pressure

(4) (4) (1)

149 11 03 161 12 02 161 13 06

4th clutch reaction friction 134mm x 2.0 x 18T 4th clutch reaction steel 139mm x 2.0 x 6T

(2) (2)

84-

149 11 04 149 12 03

BRAKE BANDS !st & 2nd band (double wrap) Reverse band (double wrap)

149 14 01 149 14 02

FILTER Pick-up

149 27 01

BUSHES & BEARINGS Converter 39.8x36.75x15.5 Governor shaft sleeve Drive sprocket support 4th clutch shaft Right hand drive to case 39.5x36.5x10.8

161 21 02 149 21 01 161 21 04 149 21 03 161 21 05

Input shaft Input sun gear Input carrier Reaction sun gear Final drive int gear

149 21 05 149 21 06 149 21 07 149 21 08 149 21 04

2nd clutch housing front 2nd clutch housing rear Input & 3rd clutch sleeve

149 21 09 149 21 10 149 21 11

THRUST WASHERS Drive sprock to support 65 x 55 x 1.5 x (4 lugs P)

161 22 02

Diff carrier to case - 1.45 mm selective Diff carrier to case - 1.55 mm selective Diff carrier to case - 1.69 mm selective Diff carrier to case - 1.75 mm selective Diff carrier to case - 1.81 mm selective

161 22 10 161 22 11 161 22 12 161 22 13 161 22 14

Diff carrier to case - 1.95 mm selective Diff carrier to case - 2.05 mm selective Diff carrier to case - 2.15 mm selective Diff carrier to case - 2.25 mm selective Diff carrier to case - 2.35 mm selective

161 22 15 161 22 16 161 22 17 161 22 18 161 22 19

Input gearset planets 0.980" x 0.435" x 0.025"

161 22 29

JP(Automatic Transmissions)Ltd Telephone 0117-9214351

(Fax 0117-9273922)

GM 13

GENERAL MOTORS 4L80E Illus

Jaguar, Rolls Royce 91Iss 10/08/98

Description

Year Part No.

Illus

Description

Year

KITS Master Overhaul Overhaul Overhaul inc moulded pistons Shaft sealing ring kit Bushing kit (late)

- 97 97 -

210 01 01 210 02 01 210 02 02 210 06 01 210 09 01

GASKETS Pan gasket Pump gasket

210 25 01 210 25 02

RUBBER COMPONENTS Lock up "O" ring

178 16 03

METAL CLAD SEALS Pump Extension seal Case seal

210 15 01 210 15 02 210 15 03

CLUTCH PLATES Forward clutch friction 149mm x 2.0 x 42T Forward clutch friction (heavy duty) Forward clutch steel 159mm x 2.0 x 14T Forward clutch steel - dished

(5) (5) (5)

123 11 01 123 11 03 123 12 02 123 12 07

Direct clutch friction 149mm x 2.0 x 42T Direct clutch friction (heavy duty) Direct clutch steel 159mm x 2.4 x 8T Direct clutch steel - dished

(5) (5) (5)

123 11 01 123 11 03 123 12 03 123 12 07

Intermediate clutch friction 167mm x 2.0 x 47T (4) Intermediate clutch steel (4)

210 11 01 210 12 01

Overrun clutch friction 136mm x 2.1 x 45T Overrun clutch steel

(3) (3)

210 11 02 210 12 02

4th clutch friction 185mm x 2.0 x 60T 4th clutch steel

(4) (4)

210 11 03 210 12 03

FILTER Pick up

210 27 01

BUSHES Pump

210 21 01

THRUST WASHERS Thrust washer kit

210 10 01

HARD PARTS Overdrive roller clutch Overrun clutch moulded piston Centre support bolt Pump gears

210 44 01 210 45 01 210 37 01 210 38 04

ELECTRICAL Pressure regulator kit (to cure buzz) Lockup PWM solenoid Input / output sensor

91 91 -

210 38 03 210 35 01 210 35 02

TORQUE CONVERTERS Jaguar 3ZDP Jaguar 4ZFP Ambulance

GM 14

210 30 01 210 30 02 210 30 03

JP(Automatic Transmissions)Ltd Telephone 0117-9214351

(Fax 0117-9273922)

Part No.

4 speed rear wheel drive with lock up Iss 07/05/98

Year

Description

Illus

Part No.

GENERAL MOTORS (TH700-R4 & E) 4L60, 4L60E

Illus

Description

Year

Part No.

- 87 88 -

163 27 03 147 27 01 147 27 02

KITS Master 4L60 Master 4L60 Master 4L60E

82-84 147 01 01 85147 01 02 147 01 03

Overhaul 4L60 Overhaul 4L60E

82-

147 02 01 147 02 03

Gasket & seal 4L60 Gasket & seal 4L60E

82-

147 03 01 147 03 03

Shaft sealing ring kit Shaft sealing ring kit (steel) High performance 3-4 clutch kit ( 6 to 9 frictions) Shift kit Shift correction package

82-87 147 06 01 147 06 02 147 07 01 147 08 01 147 08 02

Bush kit Thrust kit Thrust kit (selective) Thrust kit (needles only)

147 09 01 147 10 01 147 10 02 147 10 03

3rd & 4th clutch conv kit (From 6 to 9 frictions)

147 07 01

GASKETS Pan Pump (early) Pump (late)

147 25 01 147 25 02 147 25 03

Valve body upper early Valve body upper late Valve body lower early Valve body lower late

82-86 87 82-86 87 -

147 25 04 147 25 05 147 25 06 147 25 07

METAL CLAD SEALS Converter Extension without flange Extension with flange

163 15 02 120 15 02 120 15 07

SHAFT SEALING RINGS Teflon turbine step joint

147 26 01

CLUTCH PLATES 1st clutch rev input friction 152mm x 2.0 x 41T (4) 1st clutch rev input friction 152mm x 1.7 x 41T (4) 1st clutch rev input steel flat 156mm x 1.9 x 36T (3) 1st clutch rev input steel waved (0.088") (1) 1st clutch rev input steel (2.2mm) 1st clutch rev input steel (2.0mm) 1st clutch rev input pressure (0.278") 1st clutch rev input pressure (0.220") 1st clutch rev input pressure (0.245") 1st clutch rev input pressure (0.270") 1st clutch rev input pressure (0.300")

82-87 8782 82

2nd clutch overrun friction (0.078") 2nd clutch overrun steel 132mm x 2.3 x 10T

(2) (2)

8282-

147 11 03 147 12 03

3rd clutch forward friction (0.078") 3rd clutch forward friction (0.069) 3rd clutch forward steel 134mm x 2.0 x 20T 3rd clutch forward steel 134mm x 2.3 x 20T 3rd clutch forward steel (waved 0.078")

(3/5) (3/5) (3/4) (3/4) (1)

82-84 8582-84 8582

147 11 04 147 11 05 147 12 04 147 12 07 147 12 05

4th clutch 3rd & 4th friction 146mm x 2.2 x 20T (6) 4th clutch 3rd & 4th steel (0.078") (5) 4th clutch 3rd & 4th top pressure 4th clutch 3rd & 4th bottom pressure 4th clutch 3rd & 4th hi-perf kit ( 6 to 9 frictions)

8282-

147 11 02 147 12 02 147 13 01 147 13 02 147 07 01

5th 5th 5th 5th

82828287-

low & rev friction (0.088") low & rev steel std 166mm x 1.7 x 17T low & rev steel sel 166mm x 2.0 x 17T low & rev steel wavy

(4/5) (4/5) AR 1

147 11 01 147 11 06 147 12 01 147 12 06 147 12 08 147 12 09 147 13 03 147 13 04 147 13 05 147 13 06 147 13 07

122 11 06 122 12 03 122 12 04 122 12 05

BRAKE BANDS 2nd & 4th

FILTER Pick up Pick up Pick up 4L60E

BUSHES Converter Stator front 27 spline early Stator front 27 spline late Stator front 30 spline

147 21 01 161 21 04 147 21 02 147 21 03

Stator rear 27 spline early Stator rear 27 spline late Stator rear 30 spline

147 21 04 147 21 05 147 21 06

Reverse input drum front Reverse input drum Input sun gear Reaction carrier front Reaction carrier rear Reaction sun gear Case Extension

147 21 07 163 21 17 147 21 08 147 21 09 147 21 10 147 21 11 147 21 12 163 21 02

THRUST WASHERS Gearset planets 0.850" x 0.490" x 0.025" Gearset planets Batwings 0.025" Gearset planets Batwings 0.030" Plastic rotor guide (10 van)

147 22 01 147 22 02 147 22 03 147 22 04

HARD PARTS Super pump (27 spline input shaft) Super pump (30 spline input shaft) Super pump (30 spline input shaft) with aux V/B Stator shaft Pump seal retainer

84-87 147 38 01 87-90 147 38 02 90147 38 03 147 39 01 147 29 02

Low & rev roller one way clutch One way clutch (26 cams) One way clutch (28 cams) Input sun gear Input gearset - roller type Input gearset - sprag type

147 44 02 82-86 147 44 01 87147 44 03 147 65 01 82only 147 66 01 83147 66 02

Reaction shell Reaction sun gear Reaction gearset Reaction gearset ring gear Reaction carrier shaft

147 29 03 147 65 03 147 66 03 147 66 04 147 29 05

Reaction carrier support Reverse input drum Reverse input drum Reverse piston capsule Reverse input piston early

147 29 06 82-86 147 29 07 87 147 29 01 147 29 10 147 45 01

Reverse input piston late Input internal gear Heavy duty accumulator piston Valve body retainer (type 1) 3-4 valve body check ball

147 45 02 147 29 04 147 45 04 147 62 01 147 62 02

Governor gear kit Governor

147 59 01 147 59 02

ELECTRICAL Lock up solenoid Lockup switch & loom TCC/PWM solenoid 3-2 control solenoid External repair harness 4L60E

93-98 95 93-95 91 -

147 35 01 147 35 04 147 35 05 147 35 05 147 35 06

TOOLS Manual 4L60 Manual 4L60E Turbine shaft installer

147 33 20 147 33 21 147 33 01

147 14 01

JP(Automatic Transmissions)Ltd Telephone 0117-9214351

(Fax 0117-9273922)

GM 15

GENERAL MOTORS (AF14-20) 50-40E Illus

4 speed front wheel drive Vauxhall Cavalier,Calibra 1990 - & Volvo 850T Daewoo Espero 95 -

Description

Year Part No.

KITS Master (Vauxhall & Volvo combo kit) exc Daewoo Overhaul (Vauxhall & Volvo combo kit) exc Daewoo Overhaul (Daewoo) Gasket & rubber Gasket (exc Daewoo) Friction only module

193 01 01 193 02 01 193 03 01 193 04 01 193 07 02

GASKETS NI NI NI NI NI NI

Pan gasket Side plate gasket (late) Front valve body upper Front valve body lower Centre valve body upper Centre valve body lower Rear valve body rear Valve body side cover

193 25 07 193 25 08 193 25 01 193 25 02 193 25 03 193 25 04 193 25 05 193 25 06

RUBBER COMPONENTS

Illus

Iss 18/09/2000

Description

59 60 61 61 62 62 63 63 63

(4th) B3 friction 160 x 1.70 x 33T (4th) B3 steel 170 x 1.82 x 15T (4th) B3 pressure top (4th) B3 pressure bottom (5th) Direct C2 friction 107 x 1.70 x 34T (5th) Direct C2 steel 116 x 1.8 x 12T (5th) Direct C2 pressure 3.60mm (5th) Direct C2 pressure 3.80mm (5th) Direct C2 pressure 4.00mm

65 66 67 67 67

(6th) Forward C1 friction 136 x 1.70 x 46T (6th) Forward C1 steel 142 x 1.8 x 12T (6th) Forward C1 pressure 3.60mm (6th) Forward C1 pressure 3.80mm (6th) Forward C1 pressure 4.00mm

70

Low brake

Year

(5) (4)

(4) (4)

(4) (4)

Part No.

193 11 03 193 12 03 193 13 06 193 13 06 193 11 02 193 12 04 193 13 07 193 13 08 193 13 09 193 11 04 193 12 05 193 13 10 193 13 11 193 13 12

BRAKE BANDS 193 14 01

10 11 12 13 14

Pump "O" ring B1 clutch outer "O" ring B1 clutch inner "O" ring B2 clutch outer "O" ring B2 clutch inner "O" ring

193 16 01 193 16 02 193 16 03 193 16 04 193 16 05

NI NI

Pick up - Vauxhall & Volvo Pick up - Daewoo

15 16 17 18 19

B3 clutch outer "O" ring B3 clutch inner "O" ring C1 forward clutch outer "O" ring C1 forward clutch inner "O" ring C2 direct clutch outer "O" ring

193 16 04 193 16 06 193 16 07 193 16 08 193 16 02

72 73 NI 75 76

Pump Case needle bush Selector shaft needle bush End case to C1 drum needle bush Gearset to converter housing needle bush

112 21 01 193 21 02 193 21 03 193 21 04 193 21 05

20 21 22 NI NI

C2 direct clutch inner "O" ring C3 clutch outer "O" ring C3 clutch inner "O" ring Accumulator piston & cover "O" ring Low brake valve piston & cover "O" ring

193 16 08 193 16 02 193 16 03 132 16 06 173 16 26

77 78

Diff taper roller bearing 78mm dia Diff taper roller bearing 84 mm dia

193 46 01 193 46 02

NI NI NI NI NI

Filter seal Temperature sensor "O" rings Speedo gear "O" ring Filler tube "O" ring Band anchor screw "O" ring

79 80 81 82 83

OWC housing F1 plastic 56 x 98 x 1.62 OWC hub plastic 56 x 76 x 1.82 OWC hub plastic to 46 x 74 x 0.88 Needle thrust sun gear to input shaft 22 x 42 x 3.6 Needle thrust sun gear to ring gear 50 x 67 x 3.6

193 22 01 193 22 02 193 22 03 193 23 01 193 23 02

NI NI NI NI NI

Solenoid "O" ring Pressure take off "O" ring Solenoid insulator "O" ring Rev sensor "O" ring CI accumulator "O" ring

(3) (8)

84 85 86 87 88

Needle thrust sun gear to gearset 39 x 57 x 2,75 Race plate sun gear to gearset (lip) 39 x 54 x 0.80 Needle thrust OWC hub to int gear 47 x 62 x 2.75 Race plate OWC hub to int gear 44 x 58 x 2.00 Thrust OWC hub to OWc

193 23 03 193 22 04 193 23 04 193 22 06 193 22 07

NI NI

Case squash seals Case feed seal

(6)

89 90 91 92 93

Race OWC hub to end cover 13.5 x 41 x 0.80 Needle thrust OWC hub to end cover 23 x 42 x 2.00 Race thrust OWC hub to end cover 15 x 41 x 0.80 Needle thrust band drum to case 36 x 57 x 3.5 Needle thrust C3 band drum to gearset 29 x 42 x 0.80

193 22 08 193 23 05 193 22 09 193 23 06 193 23 07

40 41 41 42

Pump Drive shaft Vauxhall Drive shaft Volvo 39 x 63 x 9 Manual shaft

94 95 96 97 98

Race C3 band drum to gearset Needle thrust gearset to converter housing Race gearset to converter housing Needle thrust gearset to OWC hub Selective diff shims 1.00mm

193 22 10 193 23 08 193 22 11 193 23 09 193 36 01

46 47 48

Maincase to C3 clutch drum End cover to forward & dirtect clutch Forward & direct clutch to end cover Gearset to converter housing

50 51 52 52

(2) (3) (2)

(2)

(2)

N/A 193 16 10 117 16 05 123 16 02 193 16 11 193 16 09 180 16 15 193 16 11 193 16 12 193 16 13 193 20 01 179 20 01

METAL CLAD SEALS

FILTER 193 27 01

BUSHES & BEARINGS

THRUST WASHERS

(2) (2)

193 15 01 161 15 03 193 15 04 173 15 06

(2) (3) (1) (1)

193 26 01 193 26 02 193 26 03 193 26 04

98 98 98 98 98

Selective diff shims Selective diff shims Selective diff shims Selective diff shims Selective diff shims

1.05mm 1.10mm 1.15mm 1.20mm 1.25mm

193 36 02 193 36 03 193 36 04 193 36 05 193 36 06

(1st) B2 friction 160 x 1.70 x 33T (1st) B2 steel 170 x 2.53 x 10T (1st) B2 top pressure 3.60mm (1st) B2 Bottom pressure plate

(5) (2)

193 11 01 193 12 01 193 13 01 193 13 01

98 98 98 98 98

Selective diff shims Selective diff shims Selective diff shims Selective diff shims Selective diff shims

1.30mm 1.33mm 1.36mm 1.39mm 1.42mm

193 36 07 193 36 08 193 36 09 193 36 10 193 36 11

53 54 55

(2nd) B1 friction 107 x 1.70 x 34T (2nd) B1 steel 116 x 1.8 x 8T (2nd) B1 pressure 3.6mm

(3) (3)

193 11 02 193 12 02 193 13 02

56 57 58 58 58

(3rd) C3 friction 107 x 1.70 x 34T (3rd) C3 steel 116 x 1.80 x 8T (3rd) C3 pressure 3.60mm (3rd) C3 pressure 3.80mm (3rd) C3 pressure 4.00mm

(4) (4)

193 11 02 193 12 02 193 13 03 193 13 04 193 13 05

98 98 98 98 98

Selective diff shims Selective diff shims Selective diff shims Selective diff shims Selective diff shims

1.45mm 1.48mm 1.51mm 1.54mm 1.57mm

193 36 12 193 36 13 193 36 14 193 36 15 193 36 16

98 98 98 98

Selective diff shims Selective diff shims Selective diff shims Selective diff shims

1.60mm 1.65mm 1.70mm 1.75mm

193 36 17 193 36 18 193 36 19 193 36 20

SHAFT SEALING RINGS

CLUTCH PLATES

GM 16

JP(Automatic Transmissions)Ltd Telephone 0117-9214351

(Fax 0117-9273922)

Iss 20/12/2000

Year

Description

Illus

Part No.

Illus

Description

158 159 159 175 176 177

P2 planetary assmbly 2.0 Input drive gear 1.6 Input drive gear 1.8, 2.0 Main case Converter housing Extension housing 1.6 (modified)

193 66 05 193 66 06 193 66 07 193 53 01 193 53 02 193 54 01

177 NI 160 161 162

Extension housing 1.8, 2.0 (modified) Valve body cover B4 accumulator piston B4 accumulator cover B4 piston return spring

193 54 02 193 56 01 193 45 10 193 45 11 193 24 07

163 164 164 165 166

B4 torsion spring Low brake band piston & rod 70.50mm Low brake band piston & rod 72.00mm Low brake piston cover Low brake piston return spring

193 24 08 193 45 12 193 45 13 193 45 14 193 24 09

167 168 168 168 169

Differential assembly Crown wheel 1.6 Crown wheel 1.8 Crown wheel 2.0 Speedo driving gear

193 68 01 193 68 02 193 68 03 193 68 04 193 60 01

NI 170 NI NI NI

Speedo driven gear 13 teeth Crown wheel lock tab C1 accumulator piston C1 accumulator piston cover C1 accumulator piston spring

98

Selective diff shims 1.80mm

193 36 21

98 98 98

Selective diff shims 1.85mm Selective diff shims 1.90mm Selective diff shims 2.50mm

193 36 22 193 36 23 193 36 24

110 111 112 113 114

B2, B3 clutch B!, C2, C3 clutch B1, C2 return springs B3 return spring F2 one way clutch

115 116 117 118 119

B3 flange Ring gear flange (gearset) C1 forward clutch F3 OWC to case C3 return spring 1.6

193 32 06 193 32 07 193 32 08 193 32 09 193 32 10

119 120 121 122

C3 return spring 1.8 & 2.0 Gearset P2 Input gear Low brake valve cover

193 32 11 193 32 12 193 32 13 193 32 14

125 126 127 127 128

B2 Clutch piston B2 piston return spring B1 clutch piston 1.6 B1 clutch piston 1.8 & 2.0 B1 piston return spring

193 45 01 193 24 01 193 45 02 193 45 03 193 24 02

129 130 131 132 133

F1 One way clutch F1 OWC outer hub F1 OWC inner hub Pump assembly Inner pump gear

193 44 01 193 44 02 193 44 03 193 38 01 193 38 02

134 135 135 136 137

Outer pump gear Stator support & B1, B2 clutch housing 1.6 Stator support & B1, B2 clutch housing 1.8 & 2.0 Pump wear plate F2 OWC

193 38 03 193 39 01 193 39 02 193 38 04 193 44 04

138 139 140 141 141

F2 OWC assembly B3 clutch piston B3 piston return spring B3 clutch hub 1.6 B3 clutch hub 1.8 & 2.0

193 44 05 193 45 04 193 24 03 193 29 01 193 29 02

142 143 143 144 144

B3 clutch hub flange Planet carrier assembly 1.6 Planet carrier assembly 1.8, 2.0 Planet ring gear 1.6 Planet ring gear 1.8, 2.0

193 29 03 193 66 01 193 66 02 193 29 04 193 29 05

145 145 145 145 145

Ring gear flange Ring gear flange Ring gear flange Ring gear flange Ring gear flange

193 29 06 193 29 07 193 29 08 193 29 08 193 29 09

146 146 150 150 151 152

Final drive sun gear 1.6 Final drive sun gear 1.8, 2.0 Forward C1 & Direct C2 drum - not 1800cc Forward C1 & Direct C2 drum - 1800cc only Forward clutch piston Direct clutch piston 1.6

193 65 01 193 65 02 193 29 10 193 29 21 193 45 05 193 45 06

152 153 154 155 155

Direct clutch piston 1.8, 2.0 Direct piston return spring F3 OWC assembly F3 shaped clamp spring Brake band drum 1.6 Brake band drum 1.8, 2.0

193 45 07 193 24 04 193 44 06 193 24 12 193 29 11 193 29 12

156 156 157 157 158

C3 clutch piston 1.6 C3 clutch piston 1.8, 2.0 C3 piston return spring 1.6 C3 piston return spring 1.8, 2.0 P2 planetary assmbly 1.6

193 45 08 193 45 09 193 24 05 193 24 06 193 66 03

158

P2 planetary assmbly 1.8

193 66 04

CIRCLIPS (2) (3) (2)

193 32 01 193 32 02 193 32 03 193 32 04 193 32 05

HARD PARTS

1.6 1.6 1.8 2.0 2.0

to 5040031004T from 5040031004T to 91.75608 from 91.75608

GENERAL MOTORS (AF14-20) 50-40E

4 speed front wheel drive Vauxhall Cavalier,Calibra 1990 - & Volvo 850T Daewoo Espero 95 -

Year

Part No.

193 60 02 193 34 01 193 45 15 193 45 16 193 24 11

(4)

ELECTRICAL NI NI NI NI NI

Pressure control solenoid Shift control solenoid Converter solenoid Inhibitor switch Sensor, input revolution

NI NI NI NI NI

Sensor, output revolution Solenoid cable & insulator Programme selector switch Drive off aid switch Temperature sender & cable

193 35 01 193 35 02 193 35 03 193 35 04 193 35 05

(2)

193 35 06 193 35 07 193 35 08 193 35 09 193 35 10

CABLE NI

Selector

193 50 01

TUBES NI NI NI NI NI

Differential Main pressure pipe No 2 Main pressure pipe No 1 C3 clutch feed Lubrication

193 63 01 193 63 02 193 63 03 193 63 04 193 63 05

TORQUE CONVERTERS Cavalier & Calibra 2000 Cavalier 1800 Cavalier 1600 AF2 6 bolt

JP(Automatic Transmissions)Ltd Telephone 0117-9214351

(Fax 0117-9273922)

898989-

193 30 01 193 30 02 193 30 03 193 30 05

GM 17

GENERAL MOTORS AF13 (60-43LE) Illus

4 speed front wheel drive Vauxhall Astra & Corsa 1.4 & 1.6 1992 on

Description

Year Part No.

KITS Master Overhaul Gasket & rubber

207 01 01 207 02 01 207 03 01

Valve body gasket set 1400cc Valve body gasket set 1600cc Rubber kit Shaft sealing ring kit Friction & steel module Friction only module

207 04 01 207 04 02 207 05 01 207 06 01 207 07 01 207 07 02

GASKETS Pan Valve body side cover Valve body front upper Valve body front lower Valve body rear upper Valve body rear lower

207 25 01 207 25 02 207 25 03 207 25 04 207 25 05 207 25 06

Valve body rear 1400cc Valve body rear 1400cc Valve body rear 1600cc Valve body rear 1600cc

207 25 07 207 25 08 207 25 09 207 25 10

RUBBER COMPONENTS

Illus

Iss 13/06/00

Description Reverse clutch Reverse to C1/C4 clutch B/J Reverse to C1/C4 clutch S/J Stator support

207 26 01 207 26 02 207 26 03 207 26 04

B1 brake friction 160 x 1.70 x 30T B1 brake steel 144 x 1.80 x 15T B1 pressure 3.60

(4) (3)

193 11 01 207 12 04 207 13 01

C1 forward clutch friction 142 x 1.70 x 51T C1 forward clutch steel 119 x 1.85 x 36T C1 forward clutch pressure 3.60 C1 forward clutch pressure 3.80 C1 forward clutch pressure 4.00

(2) (1)

207 11 01 207 12 01 207 13 02 207 13 03 207 13 04

CLUTCH PLATES

C4 coast clutch friction 126 x 1.75 x 44T C4 coast clutch steel 104 x 1.80 x 16T C4 coast clutch pressure 3.20 C4 coast clutch pressure 3.60 C4 coast clutch pressure 3.80 C4 coast clutch pressure 4.00

207 11 02 207 12 02 207 13 05 207 13 06 207 13 07 207 13 08

C2 reverse clutch friction 142 x 1.70 x 51T C2 reverse clutch steel 119 x 1.80 x 20T C2 reverse clutch 3.60

207 11 01 207 12 05 207 13 09

135 16 08 193 16 04 207 16 01

C3 clutch outer "O" ring C3 clutch inner "O" ring

159 16 04 112 16 11

C1 clutch outer C1 clutch inner "O" ring

193 16 07 110 16 04

FILTER

C4 clutch outer "O" ring C4 clutch inner "O" ring

180 16 06 110 16 04

TORQUE CONVERTERS

C2 clutch outer "O" ring C2 clutch inner "O" ring

193 16 07 193 16 03

Servo piston outer "O" ring Servo piston inner "O" ring Servo sleeve "O" ring Servo cover "O" ring PTO "O" ring Speedo

207 16 02 138 16 10 207 16 02 207 16 02 138 16 01 117 16 05

(2) (3) (5)

193 20 01 193 20 03 207 20 01

Dipstick grommet Drain plug washer

(1)

120 19 01 193 20 02

C3 reverse brake friction 126 x 1.90 x 42T C3 reverse brake steel 104 x 1.85 x 6T

(2) (2)

(2)

193 15 01 193 15 02 173 15 06

Band

207 14 01

Filter

207 27 01

Toyota Vauxhall Astra & Corsa 1600 Vauxhall Vectra Vauxhall Vectra 2.5 litre V6

(1)

193 26 03

SHAFT SEALING RINGS Input shaft S/J

GM 18

207 11 03 207 12 03

BRAKE BANDS

METAL CLAD SEALS Converter Drive shafts 32 x 54 x 10 Manual shaft

Part No.

(5) (2) (1) (2)

Pump "O" ring B1 brake outer "O" ring B1 brake inner "O" ring

Case squash seal Case squash seal Case squash seal

Year

JP(Automatic Transmissions)Ltd Telephone 0117-9214351

(Fax 0117-9273922)

207 30 01 207 30 02 207 30 03 207 30 04

ALLISON AT540 & 545

Commercial vehicles 1970 on Iss 01/05/97

Year

Description

Illus

Part No.

Illus

Description

Year

Part No.

KITS Master Overhaul

174 01 01 174 02 01

GASKETS Pan Pump to case Power take off cover

174 25 01 174 25 02 174 25 03

METAL CLAD SEALS Converter Trans case output Manual control

120 15 01 174 15 01 120 15 03

SHAFT SEALING RINGS Turbine shaft Centre support Support & bearing assembly

(1) (2) (2)

174 26 01 174 26 02 174 26 03

Forward friction Forward steel 159mm x 2.4 x 8T

(5) (5)

174 11 01 123 12 03

4th clutch friction 4th clutch steel 159mm x 2.4 x 8T

(5) (5)

174 11 01 123 12 03

2nd clutch friction 231mm x 2.5 x 80T 2nd clutch steel 235mm x 2.5 x 9T

(3) (3)

174 11 02 174 12 01

3rd clutch friction 231mm x 2.5 x 80T 3rd clutch steel 235mm x 2.5 x 9T

(3) (3)

174 11 02 174 12 01

1st clutch friction 207mm x 2.5 x 60T 1st clutch steel 208mm x 2.6 x 30T

(7) (7)

174 11 03 174 12 02

CLUTCH PLATES

FILTER Pick-up

174 27 01

BUSHES & BEARINGS Converter Stator support front Stator support rear Centre support Front planetart carrier

120 21 01 174 21 01 174 21 02 174 21 03 174 21 04

Output shaft bearing Mainshaft pilot Extension bearing

174 21 05 174 21 06 174 21 07

MODULATORS Push-in

174 28 01

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(Fax 0117-9273922)

GM 19

HYDRAMATIC Illus

Standard & Dual 1954 to 66. Two clutch transmission. Cast iron case, flat sump. Fitted to Bently "R" type, "S" type 1, 2, & 3. Rolls Royce Silver Dawn, Phantom 5 & 6, and Silver Cloud 1, 2, & 3.

Description

Year Part No.

Illus

Iss 01/05/97

Description

Year

Ext 2.625" x 1.750" Rubber

Part No. 125 15 04

KITS Master Overhaul Gasket & seal Shaft sealing ring (exc centre support)

125 01 01 125 02 01 125 03 01 125 06 01

GASKETS

SHAFT SEALING RINGS Pump Oil sleeve Governor

(2) (4) (4)

125 26 01 125 26 02 125 26 03

Front & rear friction (waved - paper) (12) Front & rear friction (flat - paper) (12) Front & rear friction (waved - cork/paper) (12) All above friction 135mm x 2.50 x 51 teeth Front & rear steel

125 11 02 125 11 04 125 11 01

CLUTCH PLATES

Oil pan (duraprene) not "T" series Oil pan (paper) not "T" series Side Cover not "T" series

125 25 01 125 25 03 125 25 02

METAL CLAD SEALS Pump 3.35in Ext 2.380" Rolls Royce Ext 2.875" x 1.750" Ext 2.625" x 1.750" Metal

HYDRAMATIC

125 15 01 120 15 02 125 15 02 125 15 03

BRAKE BANDS Front Rear

125 14 01 125 14 02

Three clutch transmission. Aluminium case, wedge shaped sump 1966 to 68. Fitted to Bentley "T" series Rolls Royce Silver Shadow

KITS Master Overhaul Gasket & seal Shaft sealing ring (exc centre support)

SHAFT SEALING RINGS 125 06 01

Pump Oil sleeve Governor

(2) (4) (4)

125 26 01 125 26 02 125 26 03

Front & rear friction (waved - paper) (12) Front & rear friction (flat - paper) (12) Front & rear friction (waved - cork/paper) (12) All above friction 135mm x 2.50 x 51 teeth Front & rear steel

125 11 02 125 11 04 125 11 01

Neutral clutch friction Neutral clutch steel

125 11 03 125 12 02

CLUTCH PLATES

GASKETS Oil pan Side Cover

METAL CLAD SEALS Pump Ext 2.380" Ext 2.875" x 1.750" Rolls Royce Ext 2.625" x 1.750" Metal Ext 2.625" x 1.750" Rubber

120 15 02 125 15 02 125 15 03 125 15 04

(3)

125 14 01 125 14 02

JETAWAY KITS Master Overhaul

146 01 01 146 02 01

METAL CLAD SEALS

GM 20

125 12 01

BRAKE BANDS Front Rear

Front cover Extension seal

125 12 01

146 15 01 127 15 02

JP(Automatic Transmissions)Ltd Telephone 0117-9214351

(Fax 0117-9273922)

ALLISON MT640 & 670

Commercial vehicles 1972 on Iss 01/05/97

Year

Description

Illus

Part No.

Illus

Description

Year

Part No.

KITS Master 640 & 643 (exc 644 &654) Overhaul 640 & 643 (exc 644 &654)

72 72 -

175 01 01 175 02 01

FILTER Filter

175 27 01

GASKETS Pump

175 25 02

METAL CLAD SEALS Pump 3.880" O.D. (exc 640, 650)

175 15 01

CLUTCH PLATES Forward friction Forward steel

(5/6) (5/6)

7272-

175 11 01 175 12 01

Low Low Low Low

(5/6) (7) (6/7) (8)

72817280-

175 11 02 175 11 04 175 12 02 175 12 04

4th frictions 4th steels

(4/5) (4/5)

7272-

175 11 02 175 02 02

3rd frictions 3rd steels

(3) (3)

7272-

175 11 02 175 12 02

2nd frictions 2nd steels

(3) (3/4)

7272-

175 11 02 175 12 02

(6) (6)

7272-

175 11 03 175 12 03

friction (exc 654 PHZ) friction (only 654 PHZ) steel (exc 654 PHZ) steel (only 654 PHZ)

1st frictions 1st steels

ALLISON MT740 KITS Master (all years)

175 02 02

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GM 21

1 191 42 40 56 130 190 159 11 41

53

126

14

201

127 30

161 192

160

49

52 62 61

174

63

60

173 73

144

71

70

197 143

72 198

194 193

32

163 216

230

128 34

31 4

3

5

132

213

227 228

212

227

131

200

245 240

225

201 110

169

226

163

80

164

137 239

81

168

238 33 220

50

222

223

237

167

236

134

170 235

133 90

92 165

166

136

111 139

135

249

35 91

138

36

260

246

259

103 101

172

258

16 17

257 256 142

100

171

18 19

102 141 20

255 51

120 250 140 2

GM 4T40E Page 22

iss 10

JP(Automatic Transmissions)Ltd Telephone 0117-9214351

(Fax 0117-9273922)

GENERAL MOTORS 4T40E

4 speed front wheel drive 1995 on Daewoo Nexia, Chevrolet Cavalier & Pontiac Sunfire Iss 13/06/00

Year

Description

Illus

Part No.

Illus

162 01 01 162 02 01 162 07 01 162 07 02

126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144

Drive sprocket support bearing Drive sprocket support bush Output shaft sleeve Stub shaft sleeve Case to final drive Reverse clutch Reverse clutch Input shaft Direct clutch housing Reaction carrier shaft Reaction sun gear Input flange Forward clutch support Forward clutch support Final drive sun shaft Forward clutch support Forward clutch support Driven sprocket support bearing Driven sprocket support bush

159 160 161 162 163 164 165 166 167 168 169 170 171 172 173 174

Side cover to driven sprocket Valve body plate to drive sprocket Drive sprocket to support Driven sprocket to support Support to reverse clutch Input sun shaft Reaction carrier shaft Carrier shaft to shell Reaction carrier to sun Carrier assembly Forward clutch hub Forward clutch Forward support to park wheel Differential Direct & coast bearing Direct & coast selective

190 191 192 193 194 196 197 198 199 200 201 211 212 213 216 220 222 223 225 226 227 228 230 235 236 237 238 239 240 245 246 249 250 255 256 257 258 259 260

Pump Pump drive shaft Drive sprocket Driven sprocket Chain Input shaft Output shaft Driven sprocket support Stub shaft Second roller cam Drive sprocket support Drive sprocket retainer Drive sprocket OWC assembly Reverse housing Reverse release spring set Direct & coast clutch Coast OWC Coast OWC retainer Input sun shaft Input OWC outer race Input OWC end bearings Input OWC Direct release spring set Reaction carrier shaft shell Reaction sun shell Reaction planet assembly Input sun Input planet assembly Input & reaction sun gear Forward clutch hub Forward clutch release spring set Forward housing Final drive sun shaft Roller OWC assembly Forward clutch support Park lock ring Final drive sun gear Differential assembly Final drive ring gear

Year

Part No.

BUSHES & BEARINGS

KITS Master Overhaul Friction & steel module Friction only module

GASKETS 1 2 3 4 5

Description

Valve body cover Sump pan - moulded rubber Valve body to sepeartor plate Valve body seperator plate to holding plate Valve body holding plate to case

RUBBER COMPONENTS NI 11 14 NI 16 17 18 19 NI 20

Accumulator lathe cut seal Side cover Turbine shaft to converter "O" ring Output speed sensor seal "O" ring Low reverse servo piston lip seal Low reverse servo cover lathe cut seal 2nd & 4th servo piston seal lip seal 2nd & 4th servo cover lathe cut seal Oil feed tube assembly seal "O" ring Filter grommet

(3) (1) (1) (1) (1) (1) (1) (1) (8) (1)

30 31 32 33 34 35 36

Second clutch piston assembly Reverse clutch centre retainer & seal assembly Reverse clutch piston Coast piston Direct piston Forward piston Forward clutch inner seal

40 41 42 NI

Pump Drive shaft (valve body side) Drive shaft (converter side) Manual lever shaft

THRUST WASHERS

BONDED PISTONS

162 45 01

METAL CLAD SEALS 161 15 01 (1) (1) (1)

SHAFT SEALING RINGS 49 50 51 52 53

Driven sprocket support Input shaft direct & coast clutch assembly Forward clutch support Turbine shaft to sprocket seal Turbine shaft to support seal

60 61 62 63

Second clutch friction 166 x 1.85 x 36T Second clutch steel 170 x 2.30 x 8T Second clutch waved steel Second clutch pressure

(2) (4) (2) (1) (1)

(3) (3)

162 11 05 162 12 05

70 71 72 73

Reverse friction 135 x 1.75 x 48T Reverse steel 137 x 2.20 x 30T Reverse waved steel Reverse pressure selective

(3) (3)

162 11 04 162 12 04

80 81

Coast clutch friction 83 x 1.75 x 20T Coast clutch steel

(4) (4)

162 11 03 162 12 03

90 91 92

Direct clutch friction 130 x 1.75 x 36T Direct clutch stell 127 x 1.95 x 16T Direct clutch pressure

(4/6) (4/6)

162 11 02 162 12 02

(7) (7)

162 11 01 162 12 01

CLUTCH PLATES

100 101 102 103

Forward clutch friction 127 x 1.75 x 30T Forward clutch steel 130 x 1.75 x 30T Forward clutch pressure Forward clutch waved

110 111

2nd & 4th band Low brake band

120

Pick up

HARD PARTS

161 15 02

BRAKE BANDS

FILTER 162 27 01

(2)

TOOLS Manual

JP(Automatic Transmissions)Ltd Telephone 0117-9214351

162 33 20

(Fax 0117-9273922)

Page 23

GENERAL MOTORS 5L40E Illus

GM 24

Description

BMW 530D 1999 5 speed rear wheel drive

Year Part No.

Illus

Iss 15/12/00

Description

JP(Automatic Transmissions)Ltd Telephone 0117-9214351

Year

(Fax 0117-9273922)

Part No.