Notebook System Level 2-2 Hardware Skill Statement of Confidentiality All recipients of this document must treat this training material as ASUS confidential and must not disclose it to any party other than the recipients’ employees on a need to know basis, or other individuals authorized under a written Confidential Disclosure Agreement signed by ASUS and the recipient.
Ver. 3.0 ASUS Confidential
Category n Chapter 1 n Chapter 2 n Chapter 3 n Chapter 4 n Chapter 5 n Chapter 6
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Overview Component Precautions Appropriate Tools Disassembly Procedure Assembly Procedure
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Chapter 1 Overview
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Overview The illustrations below show the notebook’s overview from front view, right side view, left side view, and rear side view. Camera
LCD Bezel LCD Plane LED
Instant Key
Keyboard
Touchpad
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Overview
Audio/MIC Jacks
ODD
USB 2..0
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Overview
Express Card Slot
TV Tuner 1394
USB (2.0) Port
VGA Port
Air Vent
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HDMI SD Card Slot E-SATA
Overview
IRDA
Wireless Switch
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Overview
LAN Port Kensington Lock Modem Port
DC IN USB (2.0) Port
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Chapter 2 Component
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Components The illustrations below show the components of the G50V. LCD Panel The illustration below shows the LCD display panel. The G50V notebook comes with 15.6” TFT LCD Panel.
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Components Inverter Board The illustration below shows the inverter board, which is hidden underneath the lower edge of the LCD front bezel.
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Components LCD Hinge cover The illustration below shows the LCD hinge cover.
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Components LCD Case The illustration below shows the LCD case. Here is the LCD front cover, back cover and brackets.
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Components Keyboard The illustration below shows the Keyboard plate. It can be exchanged with keyboard plates with different language layouts, such as U.S., German, Japanese, British, France and others.
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Components Top Case Module The illustration below shows the top case of the notebook.
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Components Bottom Case Module The illustration below shows the bottom case module of the notebook.
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Components Battery Pack The illustration below shows the battery pack of the notebook. It’s located at bottom of the notebook.
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Components Optical Drive The illustration below shows the Optical Drive.
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Components Hard Disk Drive The illustration below shows the 2.5” industry-standard HDD with 9.5mm height.
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Components CPU Module The illustration below shows the CPU Module.
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Components Thermal Module The illustration below shows the thermal module for the notebook. It’s located on the top of CPU and VGA card.
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Components Memory Module The illustration below shows the industry-standard 200 pin SO-DIMM DDR II SDRAM module for the notebook.
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Components Motherboard Module The illustration below shows the motherboard module of the notebook.
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Components Wireless LAN Module The illustration below shows the wireless LAN module of the notebook. It contains wireless LAN card and its antennas.
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Components Bluetooth Module The illustration below shows the Bluetooth module of the notebook. It contains Bluetooth board and its cable.
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Components Modem Module The illustration below shows the modem module of the notebook. It contains modem card and its cable.
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Components Speaker Module The illustration below shows the speaker module of the notebook.
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Components OLED Module The illustration below shows the OLED board of the notebook.
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Components Sensitive Board The illustration below shows the sensitive board of the notebook.
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Components Camera Board The illustration below shows the camera module of the notebook. It contains the camera board and its calbe.
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Components Turbo Memory The illustration below shows the Turbo Memory of the notebook.
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Components Button Board The illustration below shows the button board of the notebook.
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Components IO Board The illustration below shows the IO board of the notebook.
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Components LED Board The illustration below shows the LED board of the notebook.
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Components VGA Board The illustration below shows the VGA card of the notebook.
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Components Power Board The illustration below shows the power board of the notebook.
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Components Light Board The illustration below shows the light board of the notebook.
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Components
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Chapter 3 Precautions
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Precautions Before you perform any service and/or repair on notebook, please follow the steps below first. 1.Be sure that the notebook is powered down. 2.Disconnect the AC plug from the notebook
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Precautions 3.Turn the notebook over. Unlock and hold the latches, and remove the battery.
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Precautions 4.Remove all rings, watches and any other metal objects from your hands.
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Chapter 4 Appropriate Tools
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Appropriate Tools The illustrations below show the appropriate tools that should be used for the notebook’s service and repair. Phillips-head Screwdriver Use a Phillips-head screwdriver to fasten/remove the K- or B-typed screws.
Single-Slotted Screwdriver Use a single-slotted screwdriver to lock/unlock the flexible cable connector locks
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Appropriate Tools Tweezers
Use a pair of tweezers to remove/insert flexible cables.
Insertion and extraction tool for FPC connector Use insertion and extraction tool for FPC connector to handle locking and unlocking of FPC connectors.
Vacuum Handling Tool
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Chapter 5 Disassembly Procedure
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Disassembly Procedure Please follow the information provided in this section to perform the complete disassembly procedure of the notebook. Be sure to use proper tools described before. ASUS G50V Notebook consists of various modules. This chapter describes the procedures for the complete notebook disassembly. In addition, in between procedures, the detailed disassembly procedure of individual modules will be provided for your service needs.
The disassembly procedure consists of the following steps: pBattery Module pCPU Module pVGA Module pMemory Module pWLAN Module pHDD Module pODD Module pKeyboard Module pTop Case Module pMotherboard Module pLCD Module
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Disassembly Procedure Battery Module Remove battery module Open Latch 1 and hold the latch 2 when take the battery away.
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Disassembly Procedure CPU Module Remove CPU module 1.Remove 12 screws (M2.5*4, M2.5*7, M2.5*8) on CPU cover and remove the CPU cover.
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Disassembly Procedure CPU Module Remove CPU module 2. Remove 1 piece of tape and 6 screws (M2*4) on thermal module. Disconnect the fan cable. Then take the thermal module away.
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Disassembly Procedure CPU Module Remove CPU module 3. Turn the non-removable screw here 180 degrees counter-clockwise to loosen the CPU. Squeeze the vacuum handling pump on the CPU and use it to lift the CPU away.
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Disassembly Procedure VGA Module Remove VGA module 1. Remove 2 screws (M2*7) on VGA heat sink and then take the heat sink away.
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Disassembly Procedure VGA Module Remove VGA module 2. Remove 2 screws (M2*4) on card and pull out the card from its slot.
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Disassembly Procedure Memory Module Remove Memory Module Pull two latches here to pop the Memory module up at 45 degrees angles, and then pull out the module at that angle.
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Disassembly Procedure Wireless LAN Module Remove Wireless LAN Module Disconnect the antennas and remove 2 screws (M2*4) on Wireless LAN card and pull out the card from its slot.
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Disassembly Procedure HDD Module Remove HDD Module 1. Remove 2 screws (M2.5*4) on bottom case. Pull the hard disk module toward the direction of the arrows and then lift it up and take it out.
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Disassembly Procedure HDD Module Remove HDD Module 2. Remove 4 screws (M3*3) to separate HDD from HDD housing.
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Disassembly Procedure Optical Drive Module Remove ODD Module Remove 2 screws (M2*5) and one rubber here. Pull the ODD module out of the notebook.
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Disassembly Procedure Keyboard Module Remove Keyboard 1. Remove 1 screw (M2*8) on bottom case.
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Disassembly Procedure Keyboard Module Remove Keyboard 2. Open 4 latches (F1, F7, INS and *) on keyboard module by a pair of tweezers.
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Disassembly Procedure Keyboard Module Remove Keyboard 3. Turn over the keyboard plate and disconnect the keyboard FPC and remove the keyboard plate.
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Disassembly Procedure Keyboard Module Remove Keyboard Cable 1. Use a flexible connector tool to unlock the cable connector on both ends (No. 1). 2. Carefully pull out the keyboard cable (No.2) with a pair of tweezers. 3. Lock the connector (No.3) again to avoid possible breakage.
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Disassembly Procedure Keyboard Module Remove Keyboard Cable 4. Remove the keyboard from the top case.
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Disassembly Procedure Top Case Module Remove Top Case Module 1. Remove two dummy cards from notebook.
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Disassembly Procedure Top Case Module Remove Top Case Module 2. Remove 2 LCD hinge covers.
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Disassembly Procedure Top Case Module Remove Top Case Module 3. Remove 6 screws (M2.5*7, M2*5) on bottom case.
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Disassembly Procedure Top Case Module Remove Top Case Module 4. Disconnect the LVDS cable and INV CMOS MIC cable.
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Disassembly Procedure Top Case Module Remove Top Case Module 5. Release the wireless antennas on bottom case and pull out the antennas from the hole in bottom case.
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Disassembly Procedure Top Case Module Remove Top Case Module 6. Lift up the LCD and take it away.
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Disassembly Procedure Top Case Module Remove Top Case Module 7. Remove 2 pieces of tape and disconnect the speaker cable, OLED cable, touch pad cable and touch key FPC from top case. Remove 2 screws (2.5*7) on top case.
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Disassembly Procedure Top Case Module Remove Top Case Module 8. Remove 16 screws (M2*3, M2.5*7) on bottom case and tear of one piece of tape fixing the USB PCB cable.
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Disassembly Procedure Top Case Module Remove Top Case Module 9. Take away the top case.
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Disassembly Procedure Top Case Module Remove Top Case Module 10. Disconnect the FPC from the power board and remove 2 screws (M2*3). Take the power board away. Disconnect the FPC from the board.
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Disassembly Procedure Top Case Module Remove Top Case Module 11. Disconnect the FPC from the touch
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Disassembly Procedure Top Case Module Remove Top Case Module 12. Tear off 1 piece of tape. Remove 2 screws (M2*3) on OLED board and take it away. Then disconnect OLED cable.
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Disassembly Procedure Top Case Module Remove Top Case Module 13. Remove 4 screws (M2*3) on speaker and take the speaker away.
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Disassembly Procedure Top Case Module Remove Top Case Module 14. Remove 7 screws (M2*3) on touch pad bracket and tear off 4 piece of tape. Disconnect the touchpad cable and FPC. Take the bracket away.
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Disassembly Procedure Top Case Module Remove Top Case Module 15. Remove the touchpad and disconnect the FPC from it.
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Disassembly Procedure Top Case Module Remove Top Case Module 16. Disconnect the light board FPC and remove 2 screws (M2*3). Then take it away.
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Disassembly Procedure Top Case Module Remove Top Case Module 17. Remove 2 screws (M2*3) on button board and take it away. Disconnect the FPC from it.
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Disassembly Procedure Motherboard Module 1. Disconnect the Bluetooth cable from the motherboard and tear off the tape. Remove the Bluetooth module from the bottom case. Disconnect the cable from the Bluetooth.
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Disassembly Procedure Motherboard Module 2. Remove 1 screw (M2.5*4) on IO board and disconnect the cable from the board. Then remove the IO board from the bottom case. Disconnect the cable from the motherboard and take it away.
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Disassembly Procedure Motherboard Module 3. Disconnect the FLY PCB cable and remove 1 screw on it. Then remove it from the bottom case.
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Disassembly Procedure Motherboard Module 4. Remove 2 screws (M2.5*4) on motherboard and separate the motherboard from bottom case.
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Disassembly Procedure Motherboard Module 5. Remove 2 screws (M2*4) on turbo memory and pull it out from its slot.
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Disassembly Procedure Motherboard Module 6. Remove the 2 screws (M2*2) on modem and disconnect its cable from the motherboard. Then remove the modem from the motherboard.
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Disassembly Procedure Motherboard Module 7. Remove 2 screws on IO bracket and take the IO bracket away.
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Disassembly Procedure LCD Module Disassemble LCD Module 1. Remove 6 rubber pads and 6 screws (M2.5*5) on LCD front bezel.
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Disassembly Procedure LCD Module Disassemble LCD Module 2. Pry the inside edges softly to separate LCD front bezel from LCD panel and take it away.
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Disassembly Procedure LCD Module Disassemble LCD Module 3. Remove 1 screws (M2*3) on inverter board. Disconnect the LCD cable and inverter cable from inverter board and take away the inverter board.
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Disassembly Procedure LCD Module Disassemble LCD Module 4. Disconnect the LVDS cable from the LED board.
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Disassembly Procedure LCD Module Disassemble LCD Module 5. Remove 8 screws (M2.5*5) on LCD panel. Lift up the LCD panel and take it away,
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Disassembly Procedure LCD Module Disassemble LCD Module 6. Turn over the LCD panel and disconnect the LCD cable from the LCD panel. Then remove the cable.
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Disassembly Procedure LCD Module Disassemble LCD Module 7. Remove 8 screws (M2*3) on LCD both brackets and separate the brackets from LCD panel.
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Disassembly Procedure LCD Module Disassemble LCD Module 8. Remove 2 screws (M2.5*5) on LCD support bracket and take it away.
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Disassembly Procedure LCD Module Disassemble LCD Module 9. Remove 2 screws (M2*3) on camera and release the microphone in LCD back cover. Tear off the INV CMOS MIC cable from the back cover and disconnect it from the camera.
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Disassembly Procedure LCD Module Disassemble LCD Module 10. Tear off 1 piece of tape. Disconnect the 2 LED board cable, LCD DECO MEMBRANE and LCD LOGO MEMBRANE from the LED board. Remove 1 screw (M2*3). Take the LED board away.
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Disassembly Procedure LCD Module Disassemble LCD Module 11. Tear off the tape fixing the LED board cable and remove 4 screws (M2*3) on the 2 cables. Then remove them from the back cover.
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Disassembly Procedure LCD Module Disassemble LCD Module 12. Tear off 1 piece of tape and tear off the 2 LCD MEMBRANEs.
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Disassembly Procedure LCD Module Disassemble LCD Module 13. Tear off the tape fixing the wireless antennas and remove the antennas from the back cover.
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Chapter 5 Assembly Procedure
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Assembly Procedure Please follow the information provided in this section to perform the complete assembly procedure of the notebook. Be sure to use proper tools described before. After you have completed the previous chapter of complete disassembly, please follow this chapter to assemble the notebook back together. This chapter describes the procedures of the complete notebook assembly. In addition, in between procedures, the detailed assembly procedure of individual modules will be provided for your service needs.
The assembly procedure consists of the following steps: pLCD Module pMotherboard Module pTop Case Module pKeyboard Module pODD Module pHDD Module pWireless LAN Module pMemory Module pVGA Module pCPU Module pBattery Module ASUS Confidential
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Assembly Procedure LCD Module LCD Module Assembly 1. Fix the wireless antennas on the LCD back cover and paste the tape.
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Assembly Procedure LCD Module LCD Module Assembly 2. Paste the 2 LCD MEMBRANEs.
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Assembly Procedure LCD Module LCD Module Assembly 3. Arrange the LED board cables and fix 4 screws (M2*3). Then paste the tape.
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Assembly Procedure LCD Module LCD Module Assembly 4. Install the LED board on the back cover and secure 1 screw (M2*3) on it. Then connect the 2 LED board cable, LCD DECO MEMBRANE and LCD LOGO MEMBRANE with the LED board.
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Assembly Procedure LCD Module LCD Module Assembly 5. Connect the INV COMS MIC cable with the camera. Then fix the camera and the cable on the back cover. Then arrange the microphone well and fix 1 piece of tape. Secure 2 screws (M2*3) on it.
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Assembly Procedure LCD Module LCD Module Assembly 6. Place the LCD support bracket on the back cover and secure 2 screws(M2.5*5).
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Assembly Procedure LCD Module LCD Module Assembly 7. Install the two LCD brackets to LCD panel and secure 8 screws (M2*3) on both of them.
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Assembly Procedure LCD Module LCD Module Assembly 8. Install the LCD cable and connect it with LCD panel.
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Assembly Procedure LCD Module LCD Module Assembly 9. Install the LCD panel and secure 8 screws (M2.5*5) to fix it.
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Assembly Procedure LCD Module LCD Module Assembly 10. Connect the LVDS cable with LED board.
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Assembly Procedure LCD Module LCD Module Assembly 11. Install the inverter board and secure 2 screws (M2*3). Connect the INV CMOS MIC cable and the LCD cable with the inverter board.
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Assembly Procedure LCD Module LCD Module Assembly 12. Install LCD front bezel, and press the four sides to fix it.
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Assembly Procedure LCD Module LCD Module Assembly 13.Secure 6 screws (M2.5*5) on LCD front bezel and then place 6 rubber pads.
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Assembly Procedure Motherboard Module Motherboard Module Assembly 1. Install IO bracket on motherboard and then secure 2 screws on it.
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Assembly Procedure Motherboard Module Motherboard Module Assembly 2. Install the modem board and secure 2 screws (M2*2). Connect the cable with the motherboard.
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Assembly Procedure Motherboard Module Motherboard Module Assembly 3. Install the turbo memory and secure 2 screws (M2*4).
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Assembly Procedure Motherboard Module Motherboard Module Assembly 4. Install the motherboard on bottom case and secure 2 screws (M2.5*4) to fix the motherboard. Pay attention to the wireless switch, please engage it well with the bottom case.
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Assembly Procedure Motherboard Module Motherboard Module Assembly 5. Install the FLY PCD cable and fix 1 screw. Connect it with the motherboard. Arrange the cable in the bottom case as the picture shows.
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Assembly Procedure Motherboard Module Motherboard Module Assembly 6. Connect the USB PCB cable with the motherboard. Then install the IO board in the bottom case. Connect the other side of the USB PCB cable with the IO board. Secure 1 screw (M2.5*4).
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Assembly Procedure Motherboard Module Motherboard Module Assembly 7. Connect the Bluetooth cable. Paste the Bluetooth module on bottom case using double-sided adhesive and connect its cable with motherboard. Then fix one piece of tape.
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Assembly Procedure Top Case Module Top Case Module Assembly 1. Connect the FPC with the button board and install it on motherboard. Secure 2 screws (M2*3)
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Assembly Procedure Top Case Module Top Case Module Assembly 2. Place the light board on the top case and secure 2 screws (M2*3). Then connect the FPC.
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Assembly Procedure Top Case Module Top Case Module Assembly 3. Connect the FPC with touch pad and install the touch pad on the top case.
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Assembly Procedure Top Case Module Top Case Module Assembly 4. Install the touch pad bracket and secure 7 screws (M2*3). Connect touch pad cable and FPC. Then paste the 4 pieces of tape.
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Assembly Procedure Top Case Module Top Case Module Assembly 5. Install the speaker module to the top case and secure 4 screws (M2*3) on it. Then paste 4 pieces of tape to fix the cables.
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Assembly Procedure Top Case Module Top Case Module Assembly 6. Connect the OLED cable with OLED board. Then install OLED board on the top case. Secure 2 screws (M2*3) on it and fix 1 piece of tape.
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Assembly Procedure Top Case Module Top Case Module Assembly 7. Paste the touch key board and press to fix it on the top case. Then connect the FPC with it.
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Assembly Procedure Top Case Module Top Case Module Assembly 8. Connect the FPC with the power board and install the board. Secure 2 screws (M2*3) and connect the other side of FPC with the touch board.
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Assembly Procedure Top Case Module Top Case Module Assembly 9. Assemble the top case with the bottom case and press four sides to fix them well.
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Assembly Procedure Top Case Module Top Case Module Assembly 10. Paste one piece of tape to fix the USB PCB cable and then secure 16 screws (M2*3, M2.5*7) on bottom case.
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Assembly Procedure Top Case Module Top Case Module Assembly 11. Secure 2 screws (M2.5*7) on top case and connect the speaker cable, OLED cable, touch pad cable and touch FPC with motherboard. Then paste 2 pieces of to fix the cables.
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Assembly Procedure Top Case Module Top Case Module Assembly 12. Pull out the wireless antennas through the hole in the bottom case and arrange it in the slot of the bottom case.
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Assembly Procedure Top Case Module Top Case Module Assembly 13. Connect the INV CMOS MIC cable and LVDS cable with the motherboard.
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Assembly Procedure Top Case Module Top Case Module Assembly 14. Then secure 6 screws (M2.5*7, M2*5). Paste 2 pads to cover the screws on the bottom case.
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Assembly Procedure Top Case Module Top Case Module Assembly 15. Install 2 hinge covers
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Assembly Procedure Top Case Module Top Case Module Assembly 16. Insert the two dummy cards to the notebook.
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Assembly Procedure Keyboard Module Keyboard Module Assembly 1. Place the key board on the top case. Connect the keyboard FPC and install the key board on the top case. Then press the three sides of keyboard to fix it on the top case.
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Assembly Procedure Keyboard Module Keyboard Module Assembly 2. Connect the key board FPC with the motherboard and turn it over. Press four latches of the key board to fix it well.
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Assembly Procedure Keyboard Module Keyboard Module Assembly 3. Secure 1 screw (M2.5*8) on the bottom case.
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Assembly Procedure ODD Module ODD Module Assembly Insert the ODD into its compartment. Secure 2 screws (M2*5) and fix one pad.
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Assembly Procedure HDD Module HDD Module Assembly 1. Assemble the HDD with HDD housing and secure 4 screws (M3*3) on it.
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Assembly Procedure HDD Module HDD Module Assembly 2. Hold the HDD FPC to place it into its compartment and slit it on. Secure 4 screws (M2.5*4)
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Assembly Procedure Wireless LAN Module WLAN Module Assembly Insert the wireless card to the slot and secure 2 screws (M2*3) on it. Then connect the black, white antennas with wireless card.
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Assembly Procedure Memory Module Memory Module Assembly 1. Insert memory at the same 45 degrees angles and press down until it clicks into the latches.
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Assembly Procedure VGA Module VGA Module Assembly 1. Insert the VGA card into its slot and fix 2 screws (M2*4).
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Assembly Procedure VGA Module VGA Module Assembly 2. Install the heat sink of VGA module and secure 2 screws (M2*7).
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Assembly Procedure CPU Module CPU Module Installation 1. Use the CPU vacuum to “suck up” the CPU. Install the CPU and use a single-slotted screwdriver to fix it.
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Assembly Procedure CPU Module CPU Module Installation 2. Install the CPU thermal module and secure 6 screws (M2*4) to fix it and then connect the fan cable to motherboard. Paste one piece of tape.
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Assembly Procedure CPU Module CPU Module Installation 3. Install the CPU cover and secure 12 screws (M2.5*4, M2.5*7, M2.5*8) on it.
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Assembly Procedure Battery Module Battery Module Installation Install the battery and press it down. Lock the battery latch 1.
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